CN106498596B - Stamp net blanket base cloth, preparation method and stamp net blanket - Google Patents
Stamp net blanket base cloth, preparation method and stamp net blanket Download PDFInfo
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- CN106498596B CN106498596B CN201611020375.XA CN201611020375A CN106498596B CN 106498596 B CN106498596 B CN 106498596B CN 201611020375 A CN201611020375 A CN 201611020375A CN 106498596 B CN106498596 B CN 106498596B
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- warp thread
- net blanket
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- base cloth
- fiber
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D3/00—Woven fabrics characterised by their shape
- D03D3/02—Tubular fabrics
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/07—Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/513—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention discloses a kind of stamp net blanket base cloth, preparation method and stamp net blanket, the stamp net blanket base cloth includes more warp thread and Duo Gen weft yarn, and the more warp thread, which are arranged successively, constitutes a hollow cylindrical body, every warp thread linear state；The more weft yarns successively wind more warp thread helically line reeling condition, and every weft yarn passes through the more warp thread by root, after rounding, extend to warp length direction, continue to pass through the more warp thread by root.The present invention is the tubular structure of circular closure, and using the woven method of tubulose, the innovation of bonding apparatus, technique and material, fabric is complete continuous tubulose；Weaving of base fabric of the present invention, there is no seam construction, tightness is high, without winding sewing, reduce cost of labor, base fabric can directly be used after molding with single layer, and fabric uniformity is good, warp, broadwise shrinking percentage≤3%, meet stamp and requirement is used for a long time, reach 99% or more using net blanket yield rate made of the base fabric, net blanket surface is not blistering, not arch camber, does not crack, long service life.
Description
Technical field
The present invention relates to stamp net blanket technical fields, and in particular to a kind of stamp net blanket base cloth, preparation method and stamp
Net blanket.
Background technique
Stamp net blanket is the necessary equipment in transfer printing manufacturing procedure, and traditional transfer printing net blanket uses common open width
Fabric is as net blanket base cloth, or uses polyester steel mesh base fabric.
When making net blanket base cloth using open width fabric, the fabric basis grammes per square metre of general open width fabric is in 300g/m2Left and right,
When processing base fabric, open width fabric is wound 3 layers according to the net blanket perimeter of design, reaches 900g/m2The unit grammes per square metre of left and right is led to
The uniformity for manually adjusting fabric is crossed, by the neat manual suture of the fabric of three-layer winding, complete base fabric structure is formed, then exists
Needle thorn processing is carried out according to the fibre structure of design in base fabric, forms net blanket.
When using polyester steel mesh base fabric, polyester steel mesh is the very thick monofilament polyester of fineness, by being knitted to form stabilized structure
Steel net structure, then on steel net structure according to design fibre structure carry out needle thorn processing, formed net blanket.
Both net blankets all have certain problems in use:
The net blanket made of open width fabric base fabric, due to being weaved using ordinary loom, the tightness of fabric can not be improved
To making the grammes per square metre of fabric reach 900g/m2The level of left and right is sewn into the size of requirement after needing a few shell fabric windings to be overlapped, by
It being carried out in winding sewing using manual operation, needs to expend a manpower in process, cost of labor is higher, meanwhile, people
Work operation has deviation to the size of base fabric, the control of tension, and this deviation work in-process performance is unobvious, uses in finished product
Then can gradually it be exposed in journey.Since stamp net blanket works under high temperature environment for a long time, after a period of use, the latitude of base fabric
To gradually shrinking, shrinking percentage reaches that 5-8% is even higher, is unable to satisfy the requirement of printed fabric.Simultaneously as flat
Width fabric substrate uses conventional polyester long filament, fineness of yarn in 3000D hereinafter, Density is lower, in long term high temperature operating condition,
Base fabric be easy to happen contraction, elongation, so as to cause net blanket surface gassing, arch camber, cracking phenomena such as, so as to cause net blanket without
Method uses.The net blanket of open width fabric base fabric production, after processing is completed, yield rate is about 70%, and service life about 6 months.
Elasticity is made by braiding due to using very thick monofilament polyester in the net blanket made of polyester steel mesh base fabric
The steel mesh base fabric of preferable spring like winding arrangement, the shrinking percentage of broadwise is relatively preferable, but due to polyester steel mesh overall structure
It can also relax after prolonged worst hot case, so as to cause net blanket through Xiang Bianchang or the surface arch camber of net blanket, can not make
With, meanwhile, it is easy to leave the grid print of polyester steel mesh on PRINTED FABRIC surface in use, influences product quality.Polyester steel mesh
The service life of the net blanket of base fabric production is generally 2-3 months.
Summary of the invention
In view of the deficienciess of the prior art, the technical problem to be solved by the present invention is to one of a kind of stamp net blanket is provided
Base fabric, net blanket base cloth surface is not blistering, not arch camber, does not crack, and net blanket high yield rate is made, and net blanket is low using post-shrinkage ratio, makes
Reached 9 months or more with the service life.
The technical problem to be solved by the present invention is to the preparation methods of its above-mentioned stamp net blanket base cloth of two offers.
The technical problem to be solved by the present invention is to the stamp net blankets of the above-mentioned stamp net blanket base cloth preparation of its three offer.
A kind of stamp net blanket base cloth, including more warp thread and Duo Gen weft yarn, the more warp thread are arranged successively composition one
Hollow cylindrical body, every warp thread linear state；The more weft yarns successively wind more warp thread helically line reeling condition,
Every weft yarn passes through the more warp thread by root, after rounding, extends to the length direction of warp thread, continues to pass through by root described
More warp thread.
When a weft yarn passes through the more warp thread by root, after rounding, hollow cylindrical body that warp thread is constituted
State are as follows: any two adjacent warp thread, an inside in the weft yarn, another in the outside of the weft yarn.
Preferably, the more warp thread, can design breadth according to stamp net blanket base cloth and design warp count adjusts warp thread
Radical, radical are 50-5000 root.
Preferably, the radical of the more weft yarns is 4-12 root, and fill yarn ends are preferably even number, most preferably 8.For
For any one warp thread, there is the weft yarn of half quantity to pass through on the inside of it, there is the weft yarn of half quantity to pass through on the outside.
Preferably, the more warp thread and Duo Gen weft material are high-strength terylene filament, and warp thread fineness is 5000-
10000D, weft yarn fineness are 4000-8000D.
Preferably, the more warp thread and Duo Gen weft material are high-strength terylene filament, the high-strength terylene filament by
Following weight parts raw material is prepared: 95-105 parts of PET, 0.5-5 parts of fire retardant.
Preferably, the fire retardant is by diethylphosphate aluminium, methyl-prop acidic group phosphinic acids aluminium, 2- carboxyethyl phenyl time phosphine
Sour aluminium mixes, the diethylphosphate aluminium, methyl-prop acidic group phosphinic acids aluminium, 2- carboxyethyl phenyl phosphinic acid aluminium mass ratio
For (1-3): (1-3): (1-3).
Preferably, the warp count of the base fabric is 400-700 root/rice, and weft count is 400-700 root/rice, base fabric gram
Weight is 800-1100g/m2, the Zhou Changwei 0.2-10m of base fabric.
The present invention also provides the preparation methods of above-mentioned stamp net blanket base cloth, comprising the following steps: uses eight shuttle circular looms
It is weaved, through to for more warp thread, broadwise is more weft yarns, warping is carried out according to the institutional framework of design, by warp thread tube
It is fixed on bank, feeds eight shuttle circular looms by root, be connected on cloth beam after more warp thread are adjusted length, adjust more
Warp tension is uniform, and according to the weft count of design, more weft yarns, which are successively fed, to beat up, more weft yarn loops around warp thread according to
Tubular structure helically weaved by line reeling condition.
The present invention also provides a kind of stamp net blankets, are prepared using above-mentioned stamp net blanket base cloth.
The processing method of stamp net blanket is as follows: stamp net blanket base cloth after finishing the weaving, is sheared according to design size, stamp net
Blanket base cloth through to the broadwise for becoming stamp net blanket, stamp net blanket base cloth broadwise become stamp net blanket through to stamp net blanket base cloth
Diameter be net blanket perimeter.Web after carding machine is combed, according to the fibrous structure plies and weight ratio of design, tiling
In the annular outer surface of annular base fabric, needle board of needling machine is dismantled, annular base fabric and fiber web layer are covered together outside lower needle plate, fine
Net is tieed up on upper layer, capable reinforcing is lunged by constantly recycling needle, web is made to be adhering closely to the annular outer surface of base fabric.It reinforces
After molding, product is turned over into net, keeps base fabric inner surface outside, web and pinprick reinforcement is spread again, keeps product surfaces externally and internally all attached
Close fiber web layer, obtain molding stamp net blanket.
Web uses high temperature resistant chemical fibre material, including but not limited to, polysulphonamide fiber, aramid fiber 1313, virtue
1414 fiber of synthetic fibre, polyimide fiber etc..Fiber long-term use temperature is at 200 DEG C or more, and fibre fineness is in 3-10D, web
Using multilayered structure, needle thorn is compound, generally proximate to base fabric fiber using the more excellent fibrous material of high temperature resistant dimensional stability,
Such as the Fanglun l414 fiber that the polysulphonamide fiber of Shanghai spy peace synthetic fibre, Yantai are calm and peaceful, net blanket surface uses elasticity, bulkiness, obvolvent
Property better fibrous material, guarantee that net blanket surface is fine and smooth, does not lose hair or feathers, such as Du Pont, the aramid fiber 1313 of Supreme Being people, the virtue of spy's peace synthetic fibre
Sulfone synthetic fibre fiber etc..
Stamp net blanket base cloth of the present invention is the tubular structure of circular closure, using the woven method of tubulose, bonding apparatus, work
The innovation of skill and material, fabric are complete continuous tubulose；Weaving of base fabric of the present invention, without seam construction, closely
Degree is high, and without winding sewing, grammes per square metre reaches 900g/m2More than, cost of labor is reduced, base fabric can directly be made after molding with single layer
With fabric uniformity is good, warp, broadwise shrinking percentage≤3%, meets stamp and requirement is used for a long time, using net blanket made of the base fabric
Yield rate reaches 99% or more, and net blanket surface is not blistering, not arch camber, does not crack, and service life reaches 9 months or more, uses the longevity
Life promotes 50% or more, and one is saved in base fabric use process manually.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that weft yarn winds warp thread in embodiment 1-3.
Fig. 2 is the schematic diagram of the stamp net blanket base cloth cross section of weaving in embodiment 1-3.
Fig. 3 is the schematic diagram of the stamp net blanket base cloth of weaving in embodiment 1-3.
1 is warp thread in figure, and 2 be weft yarn 1,3 be weft yarn 2, and weft yarn 1 and weft yarn 2 only indicate different weft yarns in figure, not generation
Table different specification and fineness.
Specific embodiment
The present invention will be further explained with reference to the examples below, as described below, is only to preferable implementation of the invention
Example, not limits the present invention, any person skilled in the art is possibly also with the disclosure above
Technology contents be changed to the equivalent embodiment changed on an equal basis.Without departing from the concept of the present invention, according to the present invention
Technical spirit any simple modification or equivalent variations that following embodiment is made, fall within the scope of protection of the present invention.
Embodiment 1
Stamp net blanket base cloth, including 140 warp thread and 8 weft yarns, it is hollow that 140 warp thread are arranged successively composition one
Cylindrical body, every warp thread linear state；8 weft yarns successively wind more warp thread helically line reeling condition, and every
Weft yarn passes through the more warp thread by root, after rounding, extends to warp length direction, continues to pass through described more warps by root
Yarn.Canoe is as shown in Figure 1, 2, 3.As seen from Figure 1, weft yarn is fixed for hollow cylindrical body by warp thread, from the transversal of Fig. 2
From the point of view of the schematic diagram in face, for a weft yarn, any two adjacent warp thread, an inside in the weft yarn, Ling Yigen
Then in the outside of the weft yarn；For a warp thread, 4 weft yarns in the present embodiment are on the inside of it, and 4 weft yarns are outside it
Side.
The high-strength terylene filament produced using Shanghai Defulun Chemical Fiber Co., Ltd., warp thread fineness are 5000D, weft yarn fineness
For 4000D, through being 700 pieces/meter to density, latitudinal density is 700 pieces/meter, fabric perimeter 0.2m.
Stamp net blanket base cloth the preparation method is as follows:
Warping is carried out according to the institutional framework of design, warp thread tube is fixed on bank, it is circular woven to feed eight shuttles by root
Machine (using eight shuttle circular looms for the model QL-YZJ-8/2100G that Zhejiang Qunli Plastic Machinery Co., Ltd. provides), will own
It is connected on cloth beam after warp thread adjustment length, adjustment warp tension is uniform, and according to the weft count of design, eight weft yarns are successively
Feeding is beaten up, and eight weft yarn loops around warp thread, according to tubing structure, helically weaved by line reeling condition, under fabric
Grammes per square metre is 800g/m after machine2, obtain stamp net blanket base cloth.
Stamp net blanket the preparation method is as follows:
Stamp net blanket base cloth is sheared according to the breadth of design, the web after carding machine is combed, according to the fiber of design
Web frame selects 720g/m close to stamp net blanket base cloth2PSA fiber 3D, 5D composite fibre, superficial layer select 480g/m2Supreme Being
People's aramid fiber 1313.Polysulphonamide fiber is fed in carding machine, uniform networking is combed, forming unit grammes per square metre is 120g/m2's
Web is formed polysulphonamide fiber net volume dress by fluffy uniform web on paper bowl.By Supreme Being people's aramid fiber 1313
It feeds in carding machine, combs uniform networking, forming unit grammes per square metre is 120g/m2Fluffy uniform web, by fiber net volume
It is wound on paper bowl and forms Supreme Being people's aramid fiber 1313 net volume dress.When needle thorn processing, first by polysulphonamide fiber stratum reticulare from package
Unwinding is got off, and stamp net blanket base cloth annular outer surface is laid in, and by pinprick reinforcement, web is made to be adhering closely to stamp net blanket
Base fabric annular outer surface, according to the 720g/m of design2Polysulphonamide fiber layer structure, outer surface continuous loop cast-over pierce 6 layers of PSA fiber
Then fiber web layer again continues Supreme Being people's aramid fiber 1313 net volume to be laid in the online surface of polysulphonamide fiber, according to design
480g/m2Supreme Being people's aramid fiber 1313 layer structure, outer surface continuous loop cast-over pierce 4 layers of Supreme Being people's aramid fiber 1313 stratum reticulare, reinforce
After molding, product is turned over into net, keeps stamp net blanket base cloth inner surface outside, again as above-mentioned paving web and reinforced, is made in product
Close fiber web layer is all adhered in outer surface, and the overall grammes per square metre of fiber web layer is 2400g/m2, obtaining unit grammes per square metre is 3200g/m2
Stamp net blanket, the stamp net blanket yield rate of machine-shaping is 99.8%, under 200-220 DEG C of high temperature roller printing work condition environment,
Daily continuous use 12 hours or more, 6 months rear surfaces of continuous use were not blistering, not arch camber, do not crack, average shrinkage ratio <
1.3%, average life span is greater than 9 months.
Embodiment 2
Stamp net blanket base cloth, including 4000 warp thread and 8 weft yarns, 4000 warp thread are arranged successively in composition one
Empty cylindrical body, every warp thread linear state；8 weft yarns successively wind more warp thread helically line reeling condition, often
Root weft yarn passes through the more warp thread by root, after rounding, extends to warp length direction, continues to pass through described more by root
Warp thread.Canoe is as shown in Figure 1, 2, 3.As seen from Figure 1, weft yarn is fixed for hollow cylindrical body by warp thread, from the cross of Fig. 2
From the point of view of the schematic diagram in section, for a weft yarn, any two adjacent warp thread, an inside in the weft yarn is another
Root is then in the outside of the weft yarn；For a warp thread, 4 weft yarns in the present embodiment are on the inside of it, and 4 weft yarns are outside it
Side.
The high-strength terylene filament produced using Shanghai Defulun Chemical Fiber Co., Ltd., warp thread fineness are 10000D, and weft yarn is thin
Degree is 8000D, and through being 400 pieces/meter to density, latitudinal density is 400 pieces/meter, fabric perimeter 10m.
Stamp net blanket base cloth the preparation method is as follows:
Warping is carried out according to the institutional framework of design, warp thread tube is fixed on bank, it is circular woven to feed eight shuttles by root
Machine (using eight shuttle circular looms for the model QL-YZJ-8/2100G that Zhejiang Qunli Plastic Machinery Co., Ltd. provides), will own
It is connected on cloth beam after warp thread adjustment length, adjustment warp tension is uniform, and according to the weft count of design, eight weft yarns are successively
Feeding is beaten up, and eight weft yarn loops around warp thread, according to tubing structure, helically weaved by line reeling condition, under fabric
Grammes per square metre is 1100g/m2 after machine, obtains stamp net blanket base cloth.
Stamp net blanket the preparation method is as follows:
Stamp net blanket base cloth is sheared according to the breadth of design, the web after carding machine is combed, according to the fiber of design
Web frame selects 720g/m close to stamp net blanket base cloth2PSA fiber 3D, 5D composite fibre, superficial layer select 480g/m2Supreme Being
People's aramid fiber 1313.Polysulphonamide fiber is fed in carding machine, uniform networking is combed, forming unit grammes per square metre is 120g/m2's
Web is formed polysulphonamide fiber net volume dress by fluffy uniform web on paper bowl.By Supreme Being people's aramid fiber 1313
It feeds in carding machine, combs uniform networking, forming unit grammes per square metre is 120g/m2Fluffy uniform web, by fiber net volume
It is wound on paper bowl and forms Supreme Being people's aramid fiber 1313 net volume dress.When needle thorn processing, first by polysulphonamide fiber stratum reticulare from package
Unwinding is got off, and stamp net blanket base cloth annular outer surface is laid in, and by pinprick reinforcement, web is made to be adhering closely to stamp net blanket
Base fabric annular outer surface, according to the 720g/m of design2Polysulphonamide fiber layer structure, outer surface continuous loop cast-over pierce 6 layers of PSA fiber
Then fiber web layer again continues Supreme Being people's aramid fiber 1313 net volume to be laid in the online surface of polysulphonamide fiber, according to design
480g/m2Supreme Being people's aramid fiber 1313 layer structure, outer surface continuous loop cast-over pierce 4 layers of Supreme Being people's aramid fiber 1313 stratum reticulare, reinforce
After molding, product is turned over into net, keeps stamp net blanket base cloth inner surface outside, again as above-mentioned paving web and reinforced, is made in product
Close fiber web layer is all adhered in outer surface, and the overall grammes per square metre of fiber web layer is 2400g/m2, obtaining unit grammes per square metre is 3500g/m2
Stamp net blanket, the stamp net blanket yield rate of machine-shaping is 99.15%, under 200-220 DEG C of high temperature roller printing work condition environment,
Daily continuous use 12 hours or more, 6 months rear surfaces of continuous use were not blistering, not arch camber, do not crack, average shrinkage ratio <
2.8%, average life span is greater than 9 months.
Embodiment 3
Stamp net blanket base cloth, including 3840 warp thread and 8 weft yarns, 3840 warp thread are arranged successively in composition one
Empty cylindrical body, every warp thread linear state；8 weft yarns successively wind more warp thread helically line reeling condition, often
Root weft yarn passes through the more warp thread by root, after rounding, extends to warp length direction, continues to pass through described more by root
Warp thread.Canoe is as shown in Figure 1, 2, 3.As seen from Figure 1, weft yarn is fixed for hollow cylindrical body by warp thread, from the cross of Fig. 2
From the point of view of the schematic diagram in section, for a weft yarn, any two adjacent warp thread, an inside in the weft yarn is another
Root is then in the outside of the weft yarn；For a warp thread, 4 weft yarns in the present embodiment are on the inside of it, and 4 weft yarns are outside it
Side.
The high-strength terylene filament produced using Shanghai Defulun Chemical Fiber Co., Ltd., warp thread fineness are 8000D, weft yarn fineness
For 6000D, through being 480 pieces/meter to density, latitudinal density is 600 pieces/meter, fabric perimeter 8m.
Stamp net blanket base cloth the preparation method is as follows:
Warping is carried out according to the institutional framework of design, warp thread tube is fixed on bank, it is circular woven to feed eight shuttles by root
Machine (using eight shuttle circular looms for the model QL-YZJ-8/2100G that Zhejiang Qunli Plastic Machinery Co., Ltd. provides), will own
It is connected on cloth beam after warp thread adjustment length, adjustment warp tension is uniform, and according to the weft count of design, eight weft yarns are successively
Feeding is beaten up, and eight weft yarn loops around warp thread, according to tubular structure, helically weaved by line reeling condition, under fabric after machine
Grammes per square metre is 950g/m2, obtain stamp net blanket base cloth.
Stamp net blanket the preparation method is as follows:
Stamp net blanket base cloth is sheared according to the breadth of design, the web after carding machine is combed, according to the fiber of design
Web frame selects 720g/m close to stamp net blanket base cloth2PSA fiber 3D, 5D composite fibre, superficial layer select 480g/m2Supreme Being
People's aramid fiber 1313.Polysulphonamide fiber is fed in carding machine, uniform networking is combed, forming unit grammes per square metre is 120g/m2's
Web is formed polysulphonamide fiber net volume dress by fluffy uniform web on paper bowl.By Supreme Being people's aramid fiber 1313
It feeds in carding machine, combs uniform networking, forming unit grammes per square metre is 120g/m2Fluffy uniform web, by fiber net volume
It is wound on paper bowl and forms Supreme Being people's aramid fiber 1313 net volume dress.When needle thorn processing, first by polysulphonamide fiber stratum reticulare from package
Unwinding is got off, and stamp net blanket base cloth annular outer surface is laid in, and by pinprick reinforcement, web is made to be adhering closely to stamp net blanket
Base fabric annular outer surface, according to the 720g/m of design2Polysulphonamide fiber layer structure, outer surface continuous loop cast-over pierce 6 layers of PSA fiber
Then fiber web layer again continues Supreme Being people's aramid fiber 1313 net volume to be laid in the online surface of polysulphonamide fiber, according to design
480g/m2Supreme Being people's aramid fiber 1313 layer structure, outer surface continuous loop cast-over pierce 4 layers of Supreme Being people's aramid fiber 1313 stratum reticulare, reinforce
After molding, product is turned over into net, keeps stamp net blanket base cloth inner surface outside, again as above-mentioned paving web and reinforced, is made in product
Close fiber web layer is all adhered in outer surface, and the overall grammes per square metre of fiber web layer is 2400g/m2, obtaining unit grammes per square metre is 3350g/m2
Stamp net blanket, the stamp net blanket yield rate of machine-shaping is 99.4%, under 200-220 DEG C of high temperature roller printing work condition environment,
Daily continuous use 12 hours or more, 6 months rear surfaces of continuous use were not blistering, not arch camber, do not crack, average shrinkage ratio <
2.5%, average life span is greater than 9 months.
Embodiment 4
Stamp net blanket base cloth, including 140 warp thread and 8 weft yarns, it is hollow that 140 warp thread are arranged successively composition one
Cylindrical body, every warp thread linear state；8 weft yarns successively wind more warp thread helically line reeling condition, and every
Weft yarn passes through the more warp thread by root, after rounding, extends to warp length direction, continues to pass through described more warps by root
Yarn.Canoe is as shown in Figure 1, 2, 3.As seen from Figure 1, weft yarn is fixed for hollow cylindrical body by warp thread, from the transversal of Fig. 2
From the point of view of the schematic diagram in face, for a weft yarn, any two adjacent warp thread, an inside in the weft yarn, Ling Yigen
Then in the outside of the weft yarn；For a warp thread, 4 weft yarns in the present embodiment are on the inside of it, and 4 weft yarns are outside it
Side.
Warp thread and weft material are high-strength terylene filament, and warp thread fineness is 4000D, and weft yarn fineness is 4000D, through Xiang Midu
For 700 pieces/meter, latitudinal density is 700 pieces/meter, fabric perimeter 0.2m.
The high-strength terylene filament is prepared by following weight parts raw material: 100 parts of PET, 1.5 parts of fire retardant；Described
Fire retardant is stirred in mass ratio for 1:1:1 by diethylphosphate aluminium, methyl-prop acidic group phosphinic acids aluminium, 2- carboxyethyl phenyl phosphinic acid aluminium
It mixes to be uniformly mixed and obtain.
High-strength terylene filament is the preparation method is as follows: feeding PET, fire retardant simultaneously to screw extruder, in screw extruding
Solid-state PET is on the one hand become into melt spinning liquid by 320 DEG C of high temperature extrusions in machine, on the other hand makes two by the rotation of screw rod
Person forms uniform blending type melt after being pre-mixed, two kinds of blending type melts are three quiet Jing Guo melt mixed transportation system
It after state mixing, is further mixed in the transmission process of melt, forms more uniform blending type spinning melt, by spinning
At strand, strand is 20 DEG C by temperature in cooling and solidifying device, wet for silk component melt-stoichiometry high-pressure spinning device high-pressure injection
Degree carries out uniformly being cooled into as-spun fibre for the air-conditioner wind of 80% constant temperature and humidity；Will from spinning technique manufactured nascent fibre
Tie up the good physics of multistage high drafting acquisition that total stretch ratio is carried out in first three road hot-rolling of drafting forming hot-rolling at 5.5 times
Mechanical performance obtains good thermostabilization using 200 DEG C of high temperature relaxation heat settings of last one of hot-rolling of drafting forming hot-rolling
Performance.Strand through above-mentioned processing reaches coiling and molding on up- coiler using network equipment.By the high-strength polyester of preparation
Long filament is tested, oxygen index (OI) 41.1% by national standard GB/T5454-1997 " textile combustion performance measurement oxygen index method ".
Stamp net blanket base cloth the preparation method is as follows:
Warping is carried out according to the institutional framework of design, warp thread tube is fixed on bank, it is circular woven to feed eight shuttles by root
Machine (using eight shuttle circular looms for the model QL-YZJ-8/2100G that Zhejiang Qunli Plastic Machinery Co., Ltd. provides), will own
It is connected on cloth beam after warp thread adjustment length, adjustment warp tension is uniform, and according to the weft count of design, eight weft yarns are successively
Feeding is beaten up, and eight weft yarn loops around warp thread, according to tubing structure, helically weaved by line reeling condition, under fabric
Grammes per square metre is 800g/m after machine2, obtain stamp net blanket base cloth.
Stamp net blanket the preparation method is as follows:
Stamp net blanket base cloth is sheared according to the breadth of design, the web after carding machine is combed, according to the fiber of design
Web frame selects 720g/m close to stamp net blanket base cloth2PSA fiber 3D, 5D composite fibre, superficial layer select 480g/m2Supreme Being
People's aramid fiber 1313.Polysulphonamide fiber is fed in carding machine, uniform networking is combed, forming unit grammes per square metre is 120g/m2's
Web is formed polysulphonamide fiber net volume dress by fluffy uniform web on paper bowl.By Supreme Being people's aramid fiber 1313
It feeds in carding machine, combs uniform networking, forming unit grammes per square metre is 120g/m2Fluffy uniform web, by fiber net volume
It is wound on paper bowl and forms Supreme Being people's aramid fiber 1313 net volume dress.When needle thorn processing, first by polysulphonamide fiber stratum reticulare from package
Unwinding is got off, and stamp net blanket base cloth annular outer surface is laid in, and by pinprick reinforcement, web is made to be adhering closely to stamp net blanket
Base fabric annular outer surface, according to the 720g/m of design2Polysulphonamide fiber layer structure, outer surface continuous loop cast-over pierce 6 layers of PSA fiber
Then fiber web layer again continues Supreme Being people's aramid fiber 1313 net volume to be laid in the online surface of polysulphonamide fiber, according to design
480g/m2Supreme Being people's aramid fiber 1313 layer structure, outer surface continuous loop cast-over pierce 4 layers of Supreme Being people's aramid fiber 1313 stratum reticulare, reinforce
After molding, product is turned over into net, keeps stamp net blanket base cloth inner surface outside, again as above-mentioned paving web and reinforced, is made in product
Close fiber web layer is all adhered in outer surface, and the overall grammes per square metre of fiber web layer is 2400g/m2, obtaining unit grammes per square metre is 3200g/m2
Stamp net blanket, the stamp net blanket yield rate of machine-shaping is 99.91%, under 200-220 DEG C of high temperature roller printing work condition environment,
Daily continuous use 12 hours or more, 6 months rear surfaces of continuous use were not blistering, not arch camber, do not crack, and average shrinkage ratio is
0.8%, average life span is greater than 9 months.
Raw material introduction:
Diethylphosphate aluminium, No. CAS: 225789-38-8,20 μm of partial size.
Methyl-prop acidic group phosphinic acids aluminium, referring to " synthesis of methyl-prop acidic group phosphinic acids aluminium and performance studies " such as Chen Jia
1.3.1 the preparation of method shown in section, 20 μm of partial size.
2- carboxyethyl phenyl phosphinic acid aluminium the, referring to " preparation of 2- carboxyethyl phenyl phosphinic acid aluminium and its to pa6 such as Li Daoke
Fire-retardant research " preparation of method shown in 1.3 sections, 20 μm of partial size.
PET, the trade mark for using DuPont Corporation to provide is the PET of 415HP.
Embodiment 5
Substantially the same manner as Example 4, difference is only in that: the fire retardant is by methyl-prop acidic group phosphinic acids aluminium, 2- carboxylic
Ethylphenyl phosphinic acids aluminium is that 1:1 is uniformly mixed to obtain in mass ratio.The high-strength terylene filament of preparation is pressed into national standard GB/
T5454-1997 " textile combustion performance measurement oxygen index method " is tested, oxygen index (OI) 36.5%.The stamp of machine-shaping
Net blanket yield rate is 99.85%, under 200-220 DEG C of high temperature roller printing work condition environment, daily continuous use 12 hours or more,
6 months rear surfaces of continuous use are not blistering, not arch camber, do not crack, and average shrinkage ratio 1.2%, average life span is greater than 9 months.
Embodiment 6
Substantially the same manner as Example 4, difference is only in that: the fire retardant is by diethylphosphate aluminium, 2- carboxyethyl benzene
Base phosphinic acids aluminium is that 1:1 is uniformly mixed to obtain in mass ratio.The high-strength terylene filament of preparation is pressed into national standard GB/T5454-
1997 " textile combustion performance measurement oxygen index methods " are tested, oxygen index (OI) 32.8%.The stamp net blanket of machine-shaping at
Product rate is 99.82%, under 200-220 DEG C of high temperature roller printing work condition environment, daily continuous use 12 hours or more, is continuously made
With 6 months rear surfaces it is not blistering, not arch camber, do not crack, average shrinkage ratio 1.3%, average life span be greater than 9 months.
Embodiment 7
Substantially the same manner as Example 4, difference is only in that: the fire retardant is by diethylphosphate aluminium, methyl-prop acidic group
Phosphinic acids aluminium is that 1:1 is uniformly mixed to obtain in mass ratio.The high-strength terylene filament of preparation is pressed into national standard GB/T5454-1997
" textile combustion performance measurement oxygen index method " is tested, oxygen index (OI) 37.3%.The stamp net blanket yield rate of machine-shaping
It is 99.84%, under 200-220 DEG C of high temperature roller printing work condition environment, daily continuous use 12 hours or more, continuous use 6
A month rear surface is not blistering, not arch camber, does not crack, average shrinkage ratio 1.2%, and average life span is greater than 9 months.
Comparative example 1
The conventional polyester long filament produced using Shanghai Defulun Chemical Fiber Co., Ltd., according to market product specification, woven webs
Blanket base cloth, base fabric single layer grammes per square metre 300g/m2, using three layers of continuous artificial winding, form 900g/m2Base cloth layer, after manual suture
Carry out net blanket processing.Stamp net blanket base cloth is sheared according to the breadth of design, the web after carding machine is combed, according to design
Fiber net structure selects 720g/m close to stamp net blanket base cloth2PSA fiber 3D, 5D composite fibre, superficial layer select 480g/m2
Supreme Being people's aramid fiber 1313.Polysulphonamide fiber is fed in carding machine, uniform networking is combed, forming unit grammes per square metre is 120g/
m2Fluffy uniform web, web is formed on paper bowl polysulphonamide fiber net volume dress.By Supreme Being people's aramid fiber 1313
Fiber is fed in carding machine, combs uniform networking, and forming unit grammes per square metre is 120g/m2Fluffy uniform web, by fiber
Net volume, which is wound on paper bowl, forms Supreme Being people's aramid fiber 1313 net volume dress.When needle thorn processing, first by polysulphonamide fiber stratum reticulare from volume
It loads onto unwinding to get off, be laid in stamp net blanket base cloth annular outer surface makes web be adhering closely to stamp by pinprick reinforcement
Net blanket base cloth annular outer surface, according to the 720g/m of design2Polysulphonamide fiber layer structure, outer surface continuous loop cast-over pierce 6 layers of virtue
Then sulfone synthetic fibre fiber web layer again continues Supreme Being people's aramid fiber 1313 net volume to be laid in the online surface of polysulphonamide fiber, according to setting
The 480g/m of meter2Supreme Being people's aramid fiber 1313 layer structure, outer surface continuous loop cast-over pierce 4 layers of Supreme Being people's aramid fiber 1313 stratum reticulare,
After reinforcing molding, product is turned over into net, keeps stamp net blanket base cloth inner surface outside, again as above-mentioned paving web and reinforced, makes to produce
Product surfaces externally and internally all adheres to close fiber web layer, and the overall grammes per square metre of fiber web layer is 2400g/m2, obtaining unit grammes per square metre is
3300g/m2Stamp net blanket, the net blanket yield rate of machine-shaping is 77%, in 200-220 DEG C of high temperature roller printing work condition environment
Under, daily continuous use 12 hours or more, continuous use rear surface blistering in 6 months, arch camber or cracking, average shrinkage ratio > 5%,
Average life span about 6 months.
Comparative example 2
The conventional polyester long filament produced using Shanghai Defulun Chemical Fiber Co., Ltd., according to market product specification, woven webs
Blanket base cloth, base fabric single layer grammes per square metre 280g/m2, using three layers of continuous artificial winding, form 840g/m2Base cloth layer, after manual suture
Carry out net blanket processing.Stamp net blanket base cloth is sheared according to the breadth of design, the web after carding machine is combed, according to design
Fiber net structure selects 720g/m close to stamp net blanket base cloth2PSA fiber 3D, 5D composite fibre, superficial layer select 480g/m2
Supreme Being people's aramid fiber 1313.Polysulphonamide fiber is fed in carding machine, uniform networking is combed, forming unit grammes per square metre is 120g/
m2Fluffy uniform web, web is formed on paper bowl polysulphonamide fiber net volume dress.By Supreme Being people's aramid fiber 1313
Fiber is fed in carding machine, combs uniform networking, and forming unit grammes per square metre is 120g/m2Fluffy uniform web, by fiber
Net volume, which is wound on paper bowl, forms Supreme Being people's aramid fiber 1313 net volume dress.When needle thorn processing, first by polysulphonamide fiber stratum reticulare from volume
It loads onto unwinding to get off, be laid in stamp net blanket base cloth annular outer surface makes web be adhering closely to stamp by pinprick reinforcement
Net blanket base cloth annular outer surface, according to the 720g/m of design2Polysulphonamide fiber layer structure, outer surface continuous loop cast-over pierce 6 layers of virtue
Then sulfone synthetic fibre fiber web layer again continues Supreme Being people's aramid fiber 1313 net volume to be laid in the online surface of polysulphonamide fiber, according to setting
The 480g/m of meter2Supreme Being people's aramid fiber 1313 layer structure, outer surface continuous loop cast-over pierce 4 layers of Supreme Being people's aramid fiber 1313 stratum reticulare,
After reinforcing molding, product is turned over into net, keeps stamp net blanket base cloth inner surface outside, again as above-mentioned paving web and reinforced, makes to produce
Product surfaces externally and internally all adheres to close fiber web layer, and the overall grammes per square metre of fiber web layer is 2400g/m2, obtaining unit grammes per square metre is
3240g/m2Stamp net blanket, the net blanket yield rate of machine-shaping is 76%, in 200-220 DEG C of high temperature roller printing work condition environment
Under, daily continuous use 12 hours or more, rear surface blistering in 6 months, arch camber or cracking, average shrinkage ratio > is used continuously
5.5%, average life span about 6 months.
Comparative example 3
The conventional polyester long filament produced using Shanghai Defulun Chemical Fiber Co., Ltd., according to market product specification, woven webs
Blanket base cloth, base fabric single layer grammes per square metre 250g/m2, using three layers of continuous artificial winding, form 750g/m2Base cloth layer, after manual suture
Carry out net blanket processing.Stamp net blanket base cloth is sheared according to the breadth of design, the web after carding machine is combed, according to design
Fiber net structure selects 720g/m close to stamp net blanket base cloth2PSA fiber 3D, 5D composite fibre, superficial layer select 480g/m2
Supreme Being people's aramid fiber 1313.Polysulphonamide fiber is fed in carding machine, uniform networking is combed, forming unit grammes per square metre is 120g/
m2Fluffy uniform web, web is formed on paper bowl polysulphonamide fiber net volume dress.By Supreme Being people's aramid fiber 1313
Fiber is fed in carding machine, combs uniform networking, and forming unit grammes per square metre is 120g/m2Fluffy uniform web, by fiber
Net volume, which is wound on paper bowl, forms Supreme Being people's aramid fiber 1313 net volume dress.When needle thorn processing, first by polysulphonamide fiber stratum reticulare from volume
It loads onto unwinding to get off, be laid in stamp net blanket base cloth annular outer surface makes web be adhering closely to stamp by pinprick reinforcement
Net blanket base cloth annular outer surface, according to the 720g/m of design2Polysulphonamide fiber layer structure, outer surface continuous loop cast-over pierce 6 layers of virtue
Then sulfone synthetic fibre fiber web layer again continues Supreme Being people's aramid fiber 1313 net volume to be laid in the online surface of polysulphonamide fiber, according to setting
The 480g/m of meter2Supreme Being people's aramid fiber 1313 layer structure, outer surface continuous loop cast-over pierce 4 layers of Supreme Being people's aramid fiber 1313 stratum reticulare,
After reinforcing molding, product is turned over into net, keeps stamp net blanket base cloth inner surface outside, again as above-mentioned paving web and reinforced, makes to produce
Product surfaces externally and internally all adheres to close fiber web layer, and the overall grammes per square metre of fiber web layer is 2400g/m2, obtaining unit grammes per square metre is
3050g/m2Stamp net blanket, the net blanket yield rate of machine-shaping is 73%, in 200-220 DEG C of high temperature roller printing work condition environment
Under, daily continuous use 12 hours or more, continuous use rear surface blistering in 6 months, arch camber or cracking, average shrinkage ratio > 6%,
Average life span about 6 months.
Claims (3)
1. a kind of stamp net blanket base cloth, including more warp thread and Duo Gen weft yarn, it is characterised in that: the more warp thread are arranged successively
Constitute a hollow cylindrical body, every warp thread linear state；The more weft yarns successively wind more warp thread helically line
Reeling condition, every weft yarn passes through the more warp thread by root, after rounding, extends to warp length direction, continues by root
Across the more warp thread；
The more warp thread and Duo Gen weft material are high-strength terylene filament, and warp thread fineness is 5000D, and weft yarn fineness is
4000-6000D；
The high-strength terylene filament is prepared by following weight parts raw material: 95-105 parts of PET, 0.5-5 parts of fire retardant；
The fire retardant by diethylphosphate aluminium, methyl-prop acidic group phosphinic acids aluminium, 2- carboxyethyl phenyl phosphinic acid aluminium mixing and
Mass ratio at, the diethylphosphate aluminium, methyl-prop acidic group phosphinic acids aluminium, 2- carboxyethyl phenyl phosphinic acid aluminium is (1-3):
(1-3): (1-3)；
The radical of the more warp thread is 50-5000 root；
The radical of the more weft yarns is 4-12 root；
The warp count of the stamp net blanket base cloth is 400-700 root/rice, and weft count is 400-700 root/rice, stamp net blanket
Base fabric grammes per square metre is 800-1100g/m2, the Zhou Changwei 0.2-10m of stamp net blanket base cloth.
2. the preparation method of stamp net blanket base cloth as described in claim 1, which comprises the following steps: use eight shuttles
Circular weaving machine is weaved, and through to for more warp thread, broadwise is more weft yarns, carries out warping according to the institutional framework of design, will be through
Yarn tube is fixed on bank, is fed eight shuttle circular looms by root, is connected on cloth beam after more warp thread are adjusted length, adjusts
Whole more warp tensions are uniform, and according to the weft count of design, more weft yarns, which are successively fed, to beat up, more weft yarn loops pile warps
Yarn according to tubular structure, helically weaved by line reeling condition.
3. a kind of stamp net blanket, which is characterized in that be prepared using stamp net blanket base cloth described in claim 1.
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| CN111575866B (en) * | 2020-05-26 | 2022-04-01 | 南通大学 | Preparation method of reinforced cement-based concrete splicing-free woven pipe |
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