A kind of V-Cu systems monotectic type hydrogen separation alloy and its processing method
Technical field
The present invention relates to a kind of hydrogen separation alloy and its processing method.
Background technology
In 21 century, the principal element of energy problem and environmental problem into restriction industrial development, and Hydrogen Energy has reserves
Greatly, many advantages, such as calorific value is high gets most of the attention in new energy field.Due to quasiconductor, space flight and aviation, fuel cell, high-energy fuel
Deng requirement of the numerous areas to hydrogen purity at least more than 99.999%, therefore in the urgent need to find a kind of efficiently, cheap, can follow
The method of ring obtains High Purity Hydrogen.High Purity Hydrogen is mainly by obtaining to obtained low pure hydrogen purification and purification at present, and film point
It is maximally effective technology for hydrogen purification at present from technology, wherein filter hydrogen palladium film is used widely in hydrogen purification field.
But palladium resource is not only expensive, be not suitable for heavy industrialization application, and with other alloy infusibilities, developable alloy
Be less because pure V (vanadium) have higher than palladium ooze hydrogen performance, therefore V alloy become hydrogen separation alloy Main way it
One.
According to the chemical characteristic and physical characteristics of oozing hydrido gold, can be greatly improved by reducing the thickness of hydrogen separation alloy
The alloy oozes hydrogen flowrate.As cast condition V base hydrogen separation alloy is carried out with regard to V base hydrogen separation alloys preparation method is mainly logical at present
Wire cutting, the alloy finite thickness that this method is obtained, and in view of the characteristics of V based alloy temperature-room type plasticity poor processabilities, have
Person obtains the sheet material of 0.2mm using the method for hot rolling and cold rolling combination, it is found that the course of processing is not only big to foundry alloy consume, and
And manufacturing procedure is more, process is complicated.With industrialized production for the demand of High Purity Hydrogen increasingly increases, prepare on a large scale sheet material into
Important point of penetration for hydrogen separation alloy industrial applications.
Therefore, a kind of vanadio hydrogen separation alloy that not only but also there can be high-ductility with high osmosis is found, is art technology
The problem of personnel's urgent need to resolve.
Content of the invention
The present invention is there is film for the method for solving existing vanadio hydrogen separation alloy to cut ingot casting acquisition seperation film
The piece minimum thickness problem with waste of raw materials bigger than normal.
A kind of V-Cu systems monotectic type hydrogen separation alloy, the hydrogen separation alloy including V, Cu, and can be with V-arrangement Cheng Gu
The solute metal element of solution;On the microstructure of hydrogen separation alloy, V is bcc-V (body-centred cubic vanadium), and Cu is fcc-
Cu (face-centred cubic copper);The atomic percent of the V is 56.5%-90%, and the atomic percent of the Cu is 10%-
40%, described can be 0%-9% with V-arrangement into the atomic percent of the solute metal element of solid solution.
Preferably, the atomic percent of the V is 56.5%-81%, and the atomic percent of the Cu is 10%-40%,
Described can be 3.5%-9% with V-arrangement into the atomic percent of the solute metal element of solid solution.
Preferably, the solute metal element of described formation solid solution includes the one kind in Cr, Fe, Al, Co, Ni, Mo, Pd
Or it is multiple.
A kind of processing method of V-Cu systems monotectic type hydrogen separation alloy, comprises the following steps:
Step 1 accurate weighing pure V and pure Cu, or the solute element metal of the pure V of accurate weighing, pure Cu and solid solution,
Then melting is carried out to the raw material of proportioning;
Step 2, cold rolling:Room temperature rolling is carried out to melted as cast condition master alloy ingot, reduction in pass is 0.1-0.25mm,
Total deformation on thickness is 86-99%;
Step 3, Technology for Heating Processing:For making alloy meet the demand of good combination property, to rolling after sheet material pass through stone
It is put into after the English seal of tube in heat-treatment furnace, heat treatment temperature is controlled at 650-1000 DEG C, and heat treatment time is 1-168h;
Step 4, to heat treatment after plate surface carry out grinding and buffing, then sheet coupon tow sides respectively with
The mode of sputter coating plates the thick palladium films of 150nm, the hydrogen separation alloy diaphragm being obtained needed for experiment.
Preferably, depending on the heat treatment temperature described in step 3 is according to the property of hydrogen separation alloy and atomic percent:
(1) when hydrogen separation alloy is V-Cu bianry alloys, heat treatment temperature is 650-800 DEG C;The atomic percent of Cu
For 40% when, heat treatment temperature be 650 DEG C;When the atomic percent of Cu is 10%, heat treatment temperature is 800 DEG C;And the original of Cu
When sub- percentage ratio is higher, corresponding heat treatment temperature is lower.
(2) when hydrogen separation alloy is ternary alloy three-partalloy, heat treatment temperature is 650-1000 DEG C, will remove in hydrogen separation alloy
Metallic element beyond two kinds of elements of V, Cu is referred to as third element;
When third element metal is Al, heat treatment temperature is 650-680 DEG C, and the atomic percent of Cu is higher, Al
When atomic percent is higher, corresponding heat treatment temperature is lower;
When third element metal is Fe, Co, Ni or Pd, heat treatment temperature is 650-850 DEG C, and the atomic percent of Cu
The atomic percent of higher, Fe, Co, Ni or Pd when lower corresponding heat treatment temperature lower;
When third element metal be Cr or Mo when, heat treatment temperature be 800-1000 DEG C, and the atomic percent of Cu higher,
The atomic percent of Cr or Mo when lower corresponding heat treatment temperature lower.
(3) when hydrogen separation alloy is quaternary and above alloy, heat treatment temperature is 650-1000 DEG C, by hydrogen separation alloy
Metallic element beyond middle removing two kinds of elements of V, Cu is referred to as other constituent elements;
When other constituent elements include Cr, Mo and when not containing Al, Fe, Co, Ni or Pd, heat treatment temperature is 800-1000
DEG C, and corresponding heat treatment temperature is lower when the atomic percent of Cu is higher, atomic percent of Cr, Mo is lower;
When other constituent elements include Fe, Co, Ni and/or Pd and do not contain Al, heat treatment temperature is 650-850 DEG C, and Cu
Atomic percent higher, corresponding heat treatment temperature is lower when atomic percent of Fe, Co, Ni and/or Pd is lower;
When other constituent elements include Al, heat treatment temperature is 650-680 DEG C, and the atomic percent of Cu is higher, Al original
When sub- percentage ratio is higher, corresponding heat treatment temperature is lower.
Preferably, the heat treatment time described in step 3 is 120-168h.
The present invention has the effect that:
Alloy of the present invention or the alloy manufactured using the inventive method are that there is one kind high-ductility and Gao Qing to ooze
The V-Cu monotectic type hydrogen separation alloys of permeability, having an advantage in that to reduce the content of V in matrix alloy, while changing bcc-V
The lattice structure of solid solution, so as to reduce the hydrogen dissolubility of alloy, improves the hydrogen embrittlement of alloy.
And the present invention can be carried on the basis of the high hydrogen permeability of the V base hydrogen separation alloys before holding addition Cu
The plastic deformation ability of high alloy material;Alloy of the present invention can be suitable for rolling mill practice, can be by hydrogen separation alloy film
Piece is accomplished to produce the less filter hydrogen metal film (energy of thickness compared with tradition cutting casting ingot method in the case where ensureing to ooze Hydrogen Energy power
The sheet material of 0.1mm is enough fabricated to), the diaphragm of required diameter is then obtained using wire cutting, being capable of greatly save resources.
Using cutting casting ingot method can obtain 7-8 pieces filter hydrogen metal film V based alloys, cutting casting ingot method can produce compared with
Many waste of material;And alloy of the present invention or the alloy manufactured using the inventive method can be rolled, then to plate
Material is cut, and does not result in the excessive waste of material;V-Cu bases hydrogen point compared with cutting casting ingot method, based on same volume
From alloy cast ingot, 30-40 pieces filter hydrogen metal film can be produced by rolling cutting using the present invention.
Meanwhile, on the premise of permeance property change less, the V-Cu bases filter hydrogen metal film that present invention rolling cutting is obtained
Cost of alloy, processing cost are all lower, and have more preferable hydrogen embrittlement, and industrial applications have a extensive future.
Description of the drawings
Fig. 1 is the master alloy ingot pictorial diagram that embodiment 1 prepares V-Cu base hydrogen separation alloys;
Fig. 2 is the as-cast microstructure figure of master alloy ingot prepared by embodiment 1;
Fig. 3 is the rolled plate pictorial diagram that embodiment 1 prepares V-Cu base hydrogen separation alloys;
Fig. 4 V-Cu hydrogen separation alloy films ooze hydrogen result figure;
Fig. 5 is (V-10Fe)90Cu10Hydrogen separation alloy oozes hydrogen flowrate schematic diagram;
Fig. 6 (V-5Cr)90Cu10Hydrogen separation alloy oozes hydrogen flowrate schematic diagram.
Specific embodiment
Specific embodiment one:
A kind of V-Cu systems monotectic type hydrogen separation alloy, the hydrogen separation alloy including V, Cu, and can be with V-arrangement Cheng Gu
The solute metal element of solution;On the microstructure of hydrogen separation alloy, V is bcc-V (body-centred cubic vanadium), and Cu is fcc-
Cu (face-centred cubic copper);The atomic percent of the V is 56.5%-90%, and the atomic percent of the Cu is 10%-
40%, described can be 0%-9% with V-arrangement into the atomic percent of the solute metal element of solid solution.
It is to reduce the hydrogen dissolubility in hydrogen separation alloy that Cu additions are set to 10-40% (At.%), and improves modeling
The reason of deformation ability;If Cu additions less than 10% (At.%), just cannot realize the energy of alloy cold deformation at room temperature
Power;If Cu additions are more than 40% (At.%), the hydrogen separation alloy hydrogen penetrating quality will be caused to be decreased obviously, do not reached pre-
The effect of phase.
Specific embodiment two:
The atomic percent of V described in present embodiment is 56.5%-81%, and the atomic percent of the Cu is 10%-
40%, described can be 3.5%-9% with V-arrangement into the atomic percent of the solute metal element of solid solution.
It is to reduce the hydrogen dissolubility in hydrogen separation alloy that Cu additions are set to 10-40% (At.%), and improves modeling
The reason of deformation ability;If Cu additions less than 10% (At.%), just cannot realize the energy of alloy cold deformation at room temperature
Power;If Cu additions are more than 40% (At.%), the hydrogen separation alloy hydrogen penetrating quality will be caused to be decreased obviously, do not reached pre-
The effect of phase.
The atomic percent for reducing V simultaneously is 56.5%-81%, increases the atom of the solute metal element for forming solid solution
Percentage ratio is 3.5%-9%, can so adjust the lattice parameter of V alloy, reduces hydrogen dissolving, resists so as to improve hydrogen separation alloy
Hydrogen brittleness.The solute metal element of interpolation can be with V-arrangement into vanadium base solid solution, so could be to the microstructure of V and bond energy, crystalline substance
Lattice parameter is produced to oozing hydrogen performance favorable influence.But be not add all of metal can, if the metal of interpolation
Not only can not can not increase the combination property of alloy with V-arrangement into solid solution, but also can have a strong impact on alloy ooze hydrogen performance.
Other compositions are identical with specific embodiment one with parameter.
Specific embodiment three:
The solute metal element of the formation solid solution described in present embodiment is included in Cr, Fe, Al, Co, Ni, Mo, Pd
One or more.
Other compositions are identical with specific embodiment one or two with parameter.
The metallic atoms such as Cr, Fe, Al, Co, Ni, Mo, Pd and V-arrangement, could be to the microstructure of V and keys into vanadium base solid solution
Energy, lattice parameter are produced to oozing hydrogen performance favorable influence.But be not add all of metal can, the metal of interpolation
If can not be with V-arrangement into solid solution, can not only increase alloy oozes hydrogen performance, but also can have a strong impact on alloy ooze hydrogen
Energy.Can be to need through repeatedly with V-arrangement into solid solution during one or more mixing in Cr, Fe, Al, Co, Ni, Mo, Pd
The test microstructure to tested alloys is tested and observed and analyzed, while will also carry out to the hydrogen performance of oozing of alloy
Determine and judge, the metal that can serve as adding into the metal of solid solution with V-arrangement empirically can just can not be described.But
Need to summarize based on the result to all hydrogen permeability tests and analyze, and combination is added with and hydrogen performance is oozed beneficial to hydrogen separation alloy
Metal after alloy microstructure result of the test be inferred to can with V-arrangement into solid solution metal just can as solute unit
Element.And, for can with V-arrangement into the metal of solid solution whether can merge interpolation favorable influence is caused to hydrogen separation alloy
And need through test of many times and the microstructure to tested alloys is tested and observed and analyzed;Whole process need through
Test after many times, test number (TN) when mixing in particular for multiple solute elements is more.Although test is can be by having
Limit time is realized, but the workload of test is very big, and the time of consuming is also very long, so in Cr, Fe, Al, Co, Ni, Mo, Pd
Plant or multiple selections is added and can not be estimated by common knowledge.
And the atomic percent of the metal of formation solid solution is also just to can determine that through test of many times for 3.5%-9%
Scope.Through verification experimental verification, once the atomic percent of the solute metal of solid solution is formed more than 9%, can not only increase conjunction
The combination property of gold, but also can have a strong impact on alloy ooze hydrogen performance.And the atomic percent of the metal of formation solid solution is little
It is more or less the same with the hydrogen performance of oozing of the hydrogen separation alloy of V-Cu binary in 3.5%, only forms the atom hundred of the metal of solid solution
When dividing than being 3.5%-9%, ooze hydrogen performance and be greatly improved or lifted.
Specific embodiment four:
A kind of processing method of V-Cu systems monotectic type hydrogen separation alloy film, comprises the following steps:
Step 1 accurate weighing pure V and pure Cu, or the solute element metal of the pure V of accurate weighing, pure Cu and solid solution,
Then melting is carried out to the raw material of proportioning;
Step 2, cold rolling:Room temperature rolling is carried out to melted as cast condition master alloy ingot, reduction in pass is 0.1-0.25mm,
Total deformation on thickness is 86-99%;
Step 3, Technology for Heating Processing:For making alloy meet the demand of good combination property, to rolling after sheet material pass through stone
It is put into after the English seal of tube in heat-treatment furnace, heat treatment temperature is controlled at 650-1000 DEG C, and heat treatment time is 1-168h;
Step 4, to heat treatment after plate surface carry out grinding and buffing, then sheet coupon tow sides respectively with
The mode of magnetron sputtering plating plates the thick palladium films of 150nm, the hydrogen separation alloy diaphragm being obtained needed for experiment, you can ooze to carry out hydrogen
Test thoroughly.
Specific embodiment five:
Heat treatment temperature in present embodiment described in step 3 according to property and the atomic percent of hydrogen separation alloy and
Fixed:
(1) when hydrogen separation alloy is V-Cu bianry alloys, heat treatment temperature is 650-800 DEG C;The atomic percent of Cu
For 40% when, heat treatment temperature be 650 DEG C;When the atomic percent of Cu is 10%, heat treatment temperature is 800 DEG C;And the original of Cu
When sub- percentage ratio is higher, corresponding heat treatment temperature is lower.
(2) when hydrogen separation alloy is ternary alloy three-partalloy, heat treatment temperature is 650-1000 DEG C, will remove in hydrogen separation alloy
Metallic element beyond two kinds of elements of V, Cu is referred to as third element;
When third element metal is Al, heat treatment temperature is 650-680 DEG C, and the atomic percent of Cu is higher, Al
When atomic percent is higher, corresponding heat treatment temperature is lower;
When third element metal is Fe, Co, Ni or Pd, heat treatment temperature is 650-850 DEG C, and the atomic percent of Cu
The atomic percent of higher, Fe, Co, Ni or Pd when lower corresponding heat treatment temperature lower;
When third element metal be Cr or Mo when, heat treatment temperature be 800-1000 DEG C, and the atomic percent of Cu higher,
The atomic percent of Cr or Mo when lower corresponding heat treatment temperature lower.
(3) when hydrogen separation alloy is quaternary and above alloy, heat treatment temperature is 650-1000 DEG C, by hydrogen separation alloy
Metallic element beyond middle removing two kinds of elements of V, Cu is referred to as other constituent elements;
Al, Fe, Co, Ni or Pd is not contained () when other constituent elements include Cr, Mo, heat treatment temperature is 800-1000 DEG C,
And corresponding heat treatment temperature is lower when the atomic percent of Cu is higher, atomic percent of Cr, Mo is lower;
When other constituent elements include Fe, Co, Ni and/or Pd and do not contain Al, heat treatment temperature is 650-850 DEG C, and Cu
Atomic percent higher, corresponding heat treatment temperature is lower when atomic percent of Fe, Co, Ni and/or Pd is lower;
When other constituent elements include Al, heat treatment temperature is 650-680 DEG C, and the atomic percent of Cu is higher, Al original
When sub- percentage ratio is higher, corresponding heat treatment temperature is lower.
Other steps are identical with specific embodiment four with parameter.
Specific embodiment six:
Heat treatment time in present embodiment described in step 3 is 120-168h.
Other steps are identical with specific embodiment four or five with parameter.
Actual heat treatment time be by experiment grope come.Composition for different-alloy has different heat treatments
Time, the heat treatment time for different-alloy composition is that hydrogen separation alloy has and well oozes the most rational heat treatment of hydrogen performance
Time, after which exceedes certain heat treatment time, hydrogen separation alloy oozes hydrogen performance and will not be significantly improved or even can decline.
Embodiment
Embodiment 1
Scheme according to specific embodiment four prepare V atomic percents be 70%, Cu atomic percents be 30% inclined
Crystal formation hydrogen separation alloy.The mass percent for obtaining V and Cu is calculated according to atomic percent, as shown in table 1.
1 V of table70Cu30Alloying ingredient table
Components Name |
Atomic weight |
Atomic percent (%) |
Mass percent (%) |
V vanadium |
50.9415 |
70 |
65.163 |
Cu copper |
63.546 |
30 |
34.837 |
Step 1, preparation as cast condition master alloy ingot:
Pure V and pure Cu needed for by molten alloy ingot is cleaned up, and the metal raw needed for each composition alloy of accurate weighing
Material, the raw material for preparing is put in non-consumable arc-melting furnace carries out melting afterwards, obtains foundry alloy as shown in Figure 1
Ingot, corresponding as-cast structure are as shown in Figure 2;
Step 2, cold rolling:
Sheet material (sheet material of 0.1mm) as shown in Figure 3 is obtained with the drafts of 0.2mm/ passages using milling train;
Step 3, Technology for Heating Processing:
Sheet material is put in heat-treatment furnace after the quartzy seal of tube, heat treatment 168h at 700 DEG C;
Step 4, taking-up alloy, make diaphragm:
Heat treatment takes out alloy from body of heater after terminating, and the hydrogen separation alloy diaphragm needed for experiment is obtained using wire cutting.
The V for obtaining70Cu30The hydrogen penetrating quality of monotectic type hydrogen separation alloy diaphragm is with the relation of temperature as shown in figure 4, Fig. 4
Middle vertical coordinate be hydrogen infiltration coefficient (under unit upstream and downstream pressure reduction, in the unit interval by the hydrogen of unit thickness diaphragm mole
Amount), unit is mol H2m-1s-1Pa-0.5, the 1E-6 of vertical coordinate scale represents 1 × 10-6;Abscissa represents temperature or 1000/
Temperature, in Fig. 4, the abscissa of top is temperature, and unit is K (Kelvin);In Fig. 4, the abscissa of lower section is 1000/T, and T represents
Kelvin degree, unit are K.
Embodiment 2
With reference to the scheme of embodiment 1, using 800 DEG C, it is 90%, Cu atoms hundred to prepare V atomic percents to heat treatment temperature
Divide than the V for 10%90Cu10The hydrogen penetrating quality of monotectic type hydrogen separation alloy diaphragm is as shown in Figure 4 with the relation of temperature.
Embodiment 3
With reference to the scheme of embodiment 1, using 650 DEG C, it is 60%, Cu atoms hundred to prepare V atomic percents to heat treatment temperature
Divide than the V for 40%60Cu40The hydrogen penetrating quality of monotectic type hydrogen separation alloy diaphragm is as shown in Figure 4 with the relation of temperature.
Embodiment 4
With reference to the scheme of embodiment 1, using 800 DEG C, it is 81%, Cu atoms hundred to prepare V atomic percents to heat treatment temperature
Divide than being 10%, (V-10Fe) that Fe atomic percents are 9%90Cu10Monotectic type hydrogen separation alloy diaphragm, thickness is 0.4mm.
Ooze hydrogen production device using autonomous Design, different pressure are given at hydrogen separation alloy two ends, observe and record hydrogen separation alloy and ooze
Hydrogen data, as a result as shown in figure 5, being with unit interval, the transmission hydrogen of unit area diaphragm in vertical coordinate in 5 in figure in 673K
What gas mole was represented oozes hydrogen flowrate, and unit is mol H2m-2s-1;Pu represents that end pressure on hydrogen separation alloy, Pd represent that hydrogen is separated
End pressure under alloy;Abscissa is time t, and unit is min.
Embodiment 5
With reference to the scheme of embodiment 1, using 800 DEG C, it is 56.5%, Cu atoms to prepare V atomic percents to heat treatment temperature
Percentage ratio is (V-5Cr) that 40%, Cr atomic percents are 3.5%90Cu10Monotectic type hydrogen separation alloy diaphragm, diaphragm thickness is
0.1mm.Ooze hydrogen production device using autonomous Design, different pressure are given at hydrogen separation alloy two ends, observe and record hydrogen separation
Alloy oozes hydrogen data, as a result as shown in Figure 6.