CN106498120A - A kind of converter gas evaporation cooling washing system - Google Patents

A kind of converter gas evaporation cooling washing system Download PDF

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Publication number
CN106498120A
CN106498120A CN201510554695.2A CN201510554695A CN106498120A CN 106498120 A CN106498120 A CN 106498120A CN 201510554695 A CN201510554695 A CN 201510554695A CN 106498120 A CN106498120 A CN 106498120A
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China
Prior art keywords
evaporation cooling
upstriker
eddy flow
evaporation
spray gun
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CN201510554695.2A
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Chinese (zh)
Inventor
陈振华
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BOJI SPRAY SYSTEM Co Ltd JIANGSU PROV
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BOJI SPRAY SYSTEM Co Ltd JIANGSU PROV
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Priority to CN201510554695.2A priority Critical patent/CN106498120A/en
Publication of CN106498120A publication Critical patent/CN106498120A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The present invention relates to a kind of converter gas evaporation cooling washing system.Evaporation including being connected with gasification cooling flue end cools down scrubbing tower and upstriker eddy flow moisture film dust removing tube, evaporation cooling scrubbing tower lower end is connected by air-water separation chamber with upstriker eddy flow moisture film dust removing tube lower end, evaporation cooling scrubbing tower Nei Shang areas are evaporation cooling and dedusting area, lower area is spraying spray washing area, if evaporation cooling and dedusting is provided with dried layer spray gun I in area, if spraying spray washing is provided with dried layer bidirection press water fog spraying gun in area, the outer wall upper end of upstriker eddy flow moisture film dust removing tube is cased with liquid film overflow launder, if being provided with the dried layer spray gun II being directed downward in upstriker eddy flow moisture film dust removing tube.Present configuration is simple, based on evaporation cooling principle, in special process section, using combination and the flue gas cyclone technique of double-fluid water fog spray gun and pressure water fog spraying gun, flue gas water smoke evaporation cooldown rate and efficiency of dust collection is improve, so as to reach system low energy consumption operation.

Description

A kind of converter gas evaporation cooling washing system
Technical field
The present invention relates to a kind of converter gas evaporation cooling washing system, belongs to prevention and control of air pollution and flue gas cooling and dedusting technical field.
Background technology
Environmental issue becomes a key factor of restriction China steel and iron industry sustained and coordinated development.Enforcement from 1 day October in 2012《Steel and iron industry air dye thing discharge mark Huaihe River》(GB28664-2012), stricter air dye thing emission control requirement and limit value is defined to steel-making enterprise.On 2 27th, 2013, country determines that the industries such as iron and steel, cement will start to execute the special emission limit of atmosphere pollution in different periods again, on January 1st, 2015 starts, no matter newly-built or existing enterprise, its concentration of emission must all reach below 50mg/m3, on 2 27th, 2013, country determined that the industries such as iron and steel, cement start to execute the special emission limit of atmosphere pollution in different periods;According to the trend that Environmental quality requirement is more and more strict, more city and enterprise are scheduled on below 30mg/Nm3 enterprise's internal control smoke dust discharge concentration at present.In China's history, most tight new environmental law had begun to implement from January 1st, 2015, and followed by, various places will be put into effect successively according to a variety of refinement policies that new environmental law is worked out.
Current environmental protection pollution treatment is in the critical period for solving the problems, such as the old and new, and used as the pneumatic steelmaking link of one of the important pollution sources of iron and steel enterprise, flue gas particles discharge of converter is the dye thing thing exhausting control source that especially lists in national standard.How enterprise selects the handling process that be suitable for according to actual conditions, realizes the efficiency upgrading of converter gas purification and recovery process technology, it has also become the focus of iron and steel enterprise's modern converter steel-making energy-saving and emission-reduction and focus.
Converter generates substantial amounts of high-temperature gas in oxygen blast smelting process, converter gas have that high temperature, flow are big, dustiness is more, toxic and explosive the features such as, during using unburned method gas recovery, in furnace gas, the main oxides CO content of carbon averagely accounts for 70%.When blowing simultaneously, as under high temperature action, a variety of causes such as acute row stirring, the explosion of CO bubbles and splash of the evaporation of iron, air-flow produces substantial amounts of stove dirt, its total amount is about the 1%-2% of metal charge, about 10%--20Kg/t steel, stove dirt is mainly the dust such as FeO, Fe2O3, CaO, SiO2, and dustiness is about 80 150g/Nm3.It is more than 10 μm that its particle diameter is most of when furnace gas is unburned, and then most of after furnace gas burning is less than 1 μm, and relative trapping difficulty is big.
Converter current (flue gas) gas purification and recovery system gas cleaning mode mainly have a form such as wet OG methods, semidry method (dry and wet is combined) and dry method LT method entirely, and the converter gas purification and recovery process more than 70% being currently running is i.e. usual wet method OG of wet-scrubbing equipment with Japanese OG methods technique as representative.
The new OG wet method systems resistance for generally splitting is damaged still high:Actually used middle blower press generally reaches 22KPa--24 KPa;System water amount is big, and supporting water treatment facilities are huge;Maintenance of equipment amount is big, and operating cost is high.
Generally the dehydrator of OG wet method systems is same circulating water treatment water system with the washing of tower text and process water.In actual moving process, reuse recirculated water suspension mass concentration is required usually beyond 150mg/L, in many cases even > 250mg/L.
Converter current steel making working procedure is toward firmly as the presence of converter smelting operating mode is re-blow, fire door slagging scorification, iron ore, furnace charge, cooling agent etc. enter stove furnace charge relative mistake, enter system dust contained flue gas concentration high, preposition cooling cleaning dust grade dust-collection efficiency is low, so as to the total efficiency of dust collection of dust pelletizing system is difficult to improve.
During traditional cooling and dedusting, scale formation on long-time tube wall, is susceptible to, resistance damage is higher, causes service life low, and cooling dust removing effects are poor.
Content of the invention
For drawbacks described above, it is an object of the invention to provide a kind of simple structure, efficiency of dust collection height, flue gas good cooling results, are difficult scale formation on tube wall, long service life, a kind of low converter gas evaporation cooling washing system of energy resource consumption.
For this technical solution adopted in the present invention it is:
Evaporation including being connected with gasification cooling flue end cools down scrubbing tower and upstriker eddy flow moisture film dust removing tube,The structure of the evaporation cooling scrubbing tower is vertical tower-like,The evaporation cooling scrubbing tower is be arranged in parallel with upstriker eddy flow moisture film dust removing tube,The smoke end of the evaporation cooling scrubbing tower lower end is connected by air-water separation chamber with the bending tubes end of upstriker eddy flow moisture film dust removing tube lower end,It is divided into upper and lower twoth area in the evaporation cooling scrubbing tower,Upper area is evaporation cooling and dedusting area,Lower area is spraying spray washing area,If being provided with dried layer spray gun I in the evaporation cooling and dedusting area,If being provided with dried layer bidirection press water fog spraying gun in the spraying spray washing area,The outer wall upper end ring of the upstriker eddy flow moisture film dust removing tube is cased with liquid film overflow launder,If being provided with the dried layer spray gun II being directed downward below liquid film overflow launder in the upstriker eddy flow moisture film dust removing tube.
Further, to be double-current spray gun body or double-current spray gun body combined the spray gun I with unidirectional or bidirection press water fog spraying gun I.
Further, the upper pyrometer section material of the evaporation cooling scrubbing tower adopts 15CrMo, bottom middle-temperature section material to adopt 20g.
Further, to be double-current spray gun body or double-current spray gun body combined the spray gun II with unidirectional or bidirection press water fog spraying gun I.
Further, the inside wall height of the liquid film overflow launder is less than outer wall height, the inwall upper surface is provided with profile of tooth downflow weir, the outer wall of the liquid film overflow launder is provided with water inlet pipe, and liquid overflows to the moisture film for forming one layer of continuous Uniform Flow downwards on upstriker eddy flow moisture film dust removing tube inwall from profile of tooth downflow weir.
Further, the lower end of the air-water separation chamber connects self-cleaning water lute drainer by buck comb.
It is an advantage of the invention that:
Present configuration is simple, based on evaporation cooling principle, in special process section, using combination and the flue gas cyclone technique of double-fluid water fog spray gun and pressure water fog spraying gun, flue gas water smoke evaporation cooldown rate and efficiency of dust collection is improve, so as to reach system low energy consumption operation;Liquid in the liquid film overflow launder of upstriker eddy flow moisture film dust removing tube upper end overflows to the moisture film for forming one layer of very thin constantly downward Uniform Flow on upstriker eddy flow moisture film dust removing tube inwall from profile of tooth downflow weir, make less scaling on upstriker eddy flow moisture film dust removing tube inwall, effectively prevent Incrustation of pipe resistance damage increase.Using eddy flow moisture film and flue gas eddy flow, spraying, interception, mix, condense set dust-cleaning principle, flue gas and the raw rotary-cut of droplet mass-sending and blending, the water fog particle of high speed is further moistened with dust-laden particle in flue gas and is condensed by elastic collision, eddy flow overcomes the resistance of air film and liquid film, enhance motive force of the system rough dedusting removal procss to smoke catching, evaporation cooling, the classification efficiency of cleaning dust unit is improve, the exit gas temperature of upstriker eddy flow moisture film dust removing tube is cooled to 68 DEG C.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
1 it is gasification cooling flue in figure, 2 be evaporation cooling scrubbing tower, 3 be upstriker eddy flow moisture film dust removing tube, 4 be air-water separation chamber, 5 be spray gun I, 6 be bidirection press water fog spraying gun, 7 be liquid film overflow launder, 8 be spray gun II, 9 be water inlet pipe, 10 be buck comb, 11 is self-cleaning water lute drainer.
Specific embodiment
A kind of converter gas evaporation cooling washing system,Evaporation including being connected with 1 end of gasification cooling flue cools down scrubbing tower 2 and upstriker eddy flow moisture film dust removing tube 3,The structure of the evaporation cooling scrubbing tower 2 is vertical tower-like,The evaporation cooling scrubbing tower 2 is be arranged in parallel with upstriker eddy flow moisture film dust removing tube 3,The smoke end of 2 lower end of evaporation cooling scrubbing tower is connected by air-water separation chamber 4 with the bending tubes end of 3 lower end of upstriker eddy flow moisture film dust removing tube,It is divided into upper and lower twoth area in the evaporation cooling scrubbing tower 2,Upper area is evaporation cooling and dedusting area,Lower area is spraying spray washing area,If being provided with dried layer spray gun I5 in the evaporation cooling and dedusting area,If being provided with dried layer bidirection press water fog spraying gun 6 in the spraying spray washing area,The outer wall upper end ring of the upstriker eddy flow moisture film dust removing tube 3 is cased with liquid film overflow launder 7,If the dried layer spray gun II8 being directed downward being provided with the upstriker eddy flow moisture film dust removing tube 3 below liquid film overflow launder 7.
Further, to be double-current spray gun body or double-current spray gun body combined the spray gun I5 with unidirectional or bidirection press water fog spraying gun I.
Further, the upper pyrometer section material of the evaporation cooling scrubbing tower 2 adopts 15CrMo, bottom middle-temperature section material to adopt 20g.
Further, to be double-current spray gun body or double-current spray gun body combined the spray gun II8 with unidirectional or bidirection press water fog spraying gun I.
Further, the inside wall height of the liquid film overflow launder 7 is less than outer wall height, the inwall upper surface is provided with profile of tooth downflow weir, the outer wall of the liquid film overflow launder 7 is provided with water inlet pipe 9, and liquid overflows to the moisture film for forming one layer of continuous Uniform Flow downwards on 3 inwall of upstriker eddy flow moisture film dust removing tube from profile of tooth downflow weir.
Further, the lower end of the air-water separation chamber 4 connects self-cleaning water lute drainer 11 by buck comb 10.
The high-temperature flue gas produced at converter mouth, after collecting through movable gas hood, through the heat exchange cooling of gasification cooling flue 1, temperature drops to 900 DEG C or so by 1450 DEG C -1600 DEG C in 1 end of gasification cooling flue, overflow water seal or Non-Metallic Expansion Joints first by being connected with 1 end of gasification cooling flue is entered 2 middle and upper part of evaporation cooling scrubbing tower and evaporates cooling and dedusting area, if being provided with combining for dried layer two-fluid spray gun or double-current spray gun body and unidirectional or bidirection press water fog spraying gun I in evaporation cooling and dedusting area, if high-temperature flue gas pass through the high density mist fire-fighting cooling of dried layer two-fluid spray gun or double-current spray gun body and the combined jet of unidirectional or bidirection press water fog spraying gun I, heat absorption evaporation obtains quick extinguishing cooling.Flue gas is continued traveling downwardly to the bottom spraying spray washing area of evaporation cooling scrubbing tower 2, if spraying spray washing is provided with dried layer bidirection press water fog spraying gun 6 in area, the water smoke that bidirection press water fog spraying gun 6 is ejected forms high density water smoke, the particulate matter that grows up through evaporation cooling moistening cohesion in flue gas is made by spraying, cohesion, spray and to wash, realize that gravitational coagulation is settled in the air-water separation chamber 4 of 2 bottom of evaporation cooling scrubbing tower, the higher buck of turbidity is efficiently separated with flue gas, drains into self-cleaning water lute drainer 11 by waterpower.The exit gas temperature of outlet or air-water separation chamber 5 on the downside of evaporation cooling scrubbing tower 2 is cooled to 70 DEG C.
Upstriker eddy flow moisture film dust removing tube 3 is entered through the flue gas after primary thick dedusting, and ash-laden gas produces rotation climbing power under blower negative pressure effect, and the moistening soot dust granule for inward wall being got rid of by centrifugal action is adhered to by moisture film, flows to lower end along inwall and drain.
If being provided with combining for dried layer two-fluid spray gun or double-current spray gun body and unidirectional or bidirection press water fog spraying gun I in upstriker eddy flow moisture film dust removing tube 3,Water smoke is injected along upstriker eddy flow moisture film dust removing tube 3,Roll up the water smoke density in flue gas in the region,It is mixed that flue gas carries water smoke rotation、Collision、Condensation and cohesion,The dust-laden water smoke of cohesion forms wall stream in the presence of rotating centrifugal climbing power,Double-current spray gun body or double-current spray gun body combines wall stream and the eddy flow moisture film synergy that injection water smoke is formed with unidirectional or bidirection press water fog spraying gun I's,Complete cyclone water-film and the spray washing dedusting cooling for comparing the primary thick dedusting higher intensity of generally evaporation cooling scrubbing tower 2、Aqueous vapor separation process,Simultaneously because the moisture film of upstriker eddy flow moisture film dust removing tube 3 inwall circumference uniform distribution, one layer of very thin continuous downward Uniform Flow,So that 3 inwall of upstriker eddy flow moisture film dust removing tube is not easy fouling,Effectively prevent Incrustation of pipe resistance damage from increasing.
This process using cyclone type moisture film and flue gas eddy flow, spraying, interception, mix and condense and gather dust-cleaning principle, flue gas and the raw rotary-cut of droplet mass-sending and blending, the water fog particle of high speed is further moistened with dust-laden particle in flue gas and is condensed by elastic collision, eddy flow overcomes the resistance of air film and liquid film, enhance motive force of the system rough dedusting removal procss to smoke catching, evaporation cooling, the classification efficiency of cleaning dust unit is improve, the exit gas temperature of upstriker eddy flow moisture film dust removing tube 3 is cooled to 68 DEG C.

Claims (6)

1. a kind of converter gas evaporation cools down washing system,It is characterized in that,Evaporation including being connected with gasification cooling flue end cools down scrubbing tower and upstriker eddy flow moisture film dust removing tube,The structure of the evaporation cooling scrubbing tower is vertical tower-like,The evaporation cooling scrubbing tower is be arranged in parallel with upstriker eddy flow moisture film dust removing tube,The smoke end of the evaporation cooling scrubbing tower lower end is connected by air-water separation chamber with the bending tubes end of upstriker eddy flow moisture film dust removing tube lower end,It is divided into upper and lower twoth area in the evaporation cooling scrubbing tower,Upper area is evaporation cooling and dedusting area,Lower area is spraying spray washing area,If being provided with dried layer spray gun I in the evaporation cooling and dedusting area,If being provided with dried layer bidirection press water fog spraying gun in the spraying spray washing area,The outer wall upper end ring of the upstriker eddy flow moisture film dust removing tube is cased with liquid film overflow launder,If being provided with the dried layer spray gun II being directed downward below liquid film overflow launder in the upstriker eddy flow moisture film dust removing tube.
2. a kind of converter gas evaporation cooling washing system according to claim 1, it is characterised in that the spray gun I is double-current spray gun body or double-current spray gun body to be combined with unidirectional or bidirection press water fog spraying gun.
3. a kind of converter gas evaporation according to claim 1 cools down washing system, it is characterised in that the upper pyrometer section material of the evaporation cooling scrubbing tower adopts 15CrMo, bottom middle-temperature section material to adopt 20g.
4. a kind of converter gas evaporation cooling washing system according to claim 1, it is characterised in that the spray gun II is double-current spray gun body or double-current spray gun body to be combined with unidirectional or bidirection press water fog spraying gun.
5. a kind of converter gas evaporation according to claim 1 cools down washing system, it is characterized in that, the inside wall height of the liquid film overflow launder is less than outer wall height, the inwall upper surface is provided with profile of tooth downflow weir, the outer wall of the liquid film overflow launder is provided with water inlet pipe, and liquid overflows to the moisture film for forming one layer of continuous Uniform Flow downwards on upstriker eddy flow moisture film dust removing tube inwall from profile of tooth downflow weir.
6. a kind of converter gas evaporation according to claim 1 cools down washing system, it is characterised in that the lower end of the air-water separation chamber connects self-cleaning water lute drainer by buck comb.
CN201510554695.2A 2015-09-04 2015-09-04 A kind of converter gas evaporation cooling washing system Pending CN106498120A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107461907A (en) * 2017-10-11 2017-12-12 成都歆雅春风科技有限公司 A kind of condensate water recovery device and air-conditioning
CN113004951A (en) * 2021-04-10 2021-06-22 沈晓军 Coal gas belt cleaning device for chemical industry

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Publication number Priority date Publication date Assignee Title
CN2703966Y (en) * 2004-05-06 2005-06-08 沈国华 Wet flue gas high-efficiency desulfurizing and dust-removing equipment suitable for various desulfurizing agents
CN2772607Y (en) * 2005-02-28 2006-04-19 谢勇峰 Desulfurization and denitrification dust collector of venturi flax stone water film
CN201094892Y (en) * 2007-09-18 2008-08-06 北京能泰高科环保技术有限公司 Novel wet method dust removing system
JP2012066167A (en) * 2010-09-21 2012-04-05 Hitachi Zosen Corp Wet cleaning apparatus
CN205011782U (en) * 2015-09-04 2016-02-03 江苏博际喷雾系统有限公司 Converter flue gas evaporation cooling washing system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2703966Y (en) * 2004-05-06 2005-06-08 沈国华 Wet flue gas high-efficiency desulfurizing and dust-removing equipment suitable for various desulfurizing agents
CN2772607Y (en) * 2005-02-28 2006-04-19 谢勇峰 Desulfurization and denitrification dust collector of venturi flax stone water film
CN201094892Y (en) * 2007-09-18 2008-08-06 北京能泰高科环保技术有限公司 Novel wet method dust removing system
JP2012066167A (en) * 2010-09-21 2012-04-05 Hitachi Zosen Corp Wet cleaning apparatus
CN205011782U (en) * 2015-09-04 2016-02-03 江苏博际喷雾系统有限公司 Converter flue gas evaporation cooling washing system

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
陈振华: "转炉一次烟气煤气蒸发冷却除尘及深度净化系统" *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107461907A (en) * 2017-10-11 2017-12-12 成都歆雅春风科技有限公司 A kind of condensate water recovery device and air-conditioning
CN107461907B (en) * 2017-10-11 2023-07-21 成都歆雅春风科技有限公司 Condensate water recovery device and air conditioner
CN113004951A (en) * 2021-04-10 2021-06-22 沈晓军 Coal gas belt cleaning device for chemical industry

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Application publication date: 20170315