CN106496443B - A kind of polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance - Google Patents

A kind of polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance Download PDF

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CN106496443B
CN106496443B CN201610959789.2A CN201610959789A CN106496443B CN 106496443 B CN106496443 B CN 106496443B CN 201610959789 A CN201610959789 A CN 201610959789A CN 106496443 B CN106496443 B CN 106496443B
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water
transferring agent
chain
phosphate
solution
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CN106496443A (en
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柯凯
贺行洋
李学锋
王迎斌
苏英
常鹰
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Beijing Yongbo Technology Co ltd
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Hubei University of Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/06Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
    • C08F283/065Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/26Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2605Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing polyether side chains
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/38Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/40Redox systems
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

The invention discloses a kind of polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance, synthetic raw material gross mass is 1000 parts, its usage ratio are as follows: polyether macromonomer dosage is 345 ~ 350, acrylic acid dosage is 32.0 ~ 40.0, sulfonic group chain-transferring agent: 3.0 ~ 8.0, phosphate chain-transferring agent: 1.0 ~ 5.0, dioxygen water consumption is 2.0 ~ 5.0, Victoria C dosage is 0.35 ~ 0.75, remaining is water.The polycarboxylate water-reducer that the present invention synthesizes is i.e. polymerizable at low temperature, and carboxyl, sulfonic group, phosphate are arranged alternately, and absorption anchoring ability is stronger, and product shows water-reducing rate height, the characteristics of wide adaptability.The grinding aid that this modified mother liquor is used suitable for cement production process contains competitive Adsorption ability greater than carboxyl, the retarder of sulfydryl or salt electrolyte.

Description

A kind of polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance
Technical field
The present invention relates to a kind of cement-based gelling material polycarboxylate water-reducers, are adapted to grinding aid component and water-reducing agent phase A kind of bad cement of capacitive, and in particular to polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance.
Background technique
Grinding aid is usually the components such as hydramine type organic, molasses, salt electrolyte, table of such component to cement granules Face can have certain influence, and then the absorption of cement particle surface is caused to generate variation, the water-reducing effect and cement of water-reducing agent The adsorbance on grain surface is closely related.In addition, gypsum and C in alcamines organic destruction cement in grinding aid3Best of A Match, molasses class has a minimal effect to the solution rate of sulfate radical in cement, and salt electrolyte accelerates cement early hydration, and with subtract Competitive adsorption occurs for aqua.The variation of grinding aid component, causes water-reducing agent there are a certain range of fluctuation, and grinding aid component is multiple Miscellaneous or volume is excessively high, and failure phenomenon even occurs in water-reducing agent, i.e. the bad problem of compatibility easily occurs in grinding aid and water-reducing agent.
Single unsaturated carboxyl minor comonomer and sulfydryl class chain-transferring agent are generallyd use in common high performance water-reducer system.? In high performance water-reducer component, introduce unsaturated sulfonic acid base minor comonomer, sulfonic group electronegativity is stronger compared with carboxyl, easily in the form of hydrogen is good for and Water molecules are got up, and this hydrogen bond association power is relatively firm.Phosphate increases water-reducing agent molecular backbone termination process The anchoring ability of water-reducing agent short-side chain, and then diminishing agent molecule is improved in the competitive Adsorption ability of cement particle surface.
102731009 A of CN, which is disclosed, provides a kind of sulfonyl modified carboxylic acid water-reducing agent and preparation method thereof, described to subtract The raw material for preparing of aqua includes: allyl alcohol polyethenoxy ether or methyl allyl alcohol polyoxyethylene ether, acrylic acid, methacrylic sulfonic acid Sodium, ammonium persulfate, NaOH, water.The water-reducing agent environmental protection, little loss of slump, water-reducing rate are high, and preparation process is simple, cost It is cheap.
102153711 A of CN discloses that the present invention relates to a kind of preparation methods of slow-setting polycarboxylic acid water reducing agent.Its content It is by allyl sulphonic acid salt monomer, acrylic monomer, Methylacrylic acid polyethylene glycol single armor ether ester polymeric monomer and maleic acid Acid anhydride is grafted β-cyclodextrin polymeric monomer and obtains a kind of slow-setting polycarboxylic acid water reducing agent by free radicals copolymerization reaction.It is of the present invention Preparation method has the characteristics that technique uniqueness, excellent product performance.
102718426 A of CN discloses the present invention and provides a kind of modified carboxylic acid class water-reducing agent, and preparing raw material includes: alkene Propyl alcohol polyoxyethylene ether or methyl allyl alcohol polyoxyethylene ether, acrylic acid, methylpropene sodium sulfonate, initiator, chain-transferring agent, alkali Property neutralizer, water.The water-reducing agent environmental protection, little loss of slump, water-reducing rate are high, and preparation process is simple, low in cost.This hair It is bright to also disclose the preparation method of modified carboxylic acid class water-reducing agent.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of polycarboxylic acids diminishings of sulfonic acid phosphate double-strand transferance Masterbatch is polymerized by following each components, and total mass of raw material is 1000 parts, and each component includes:
Polyether macromonomer: 345~350;
Acrylic acid: 32.0~40.0;
Sulfonic group chain-transferring agent: 3.0~8.0;
Phosphate chain-transferring agent: 1.0~5.0;
Hydrogen peroxide: 2.0~5.0;
Victoria C: 0.35~0.75;
Water: remaining.
The polyether macromonomer is allyl polyethenoxy ether, methyl allyl polyoxyethylene ether, prenol polyoxy second One or more of compositions of alkene ether, vinyl butyl ether polyoxyethylene ether;
The polyether macromonomer preferably protects the collapse stronger polyether macromonomer of ability, i.e. isoamyl alcohol polyoxyethylene ether, second One or two kinds of compositions of alkenyl butyl ether polyoxyethylene ether.
The hydrogen peroxide is that mass fraction is 27.5% industrial grade hydrogen peroxide, and dosage is 2.0~5.0;
The sulfonic group chain-transferring agent is sodium vinyl sulfonate, acrylic sodium sulfonate, methylpropene sodium sulfonate, styrene One or more of compositions of sodium sulfonate, 2- acrylamide-2-methyl propane sulfonic;The sulfonic group chain-transferring agent is preferably molecule Measure lesser sulfonic group chain-transferring agent, the i.e. one or more of sodium vinyl sulfonate, acrylic sodium sulfonate, methylpropene sodium sulfonate Composition;
The sulfonic group chain-transferring agent dosage is 3.0~5.5, and acrylic acid is preferably 36~40;The sulfonic group chain Transfer agent dosage is 5.5~8, and acrylic acid is preferably 32~36.
The phosphate chain-transferring agent is sodium hypophosphite, and dosage is 1.0~5.0;
Initiator is the water solution mixture of sulfonic group chain-transferring agent and Victoria C;
When the Victoria C dosage is 0.35~0.55, sodium hypophosphite dosage is preferably 3.0~5.0;The Victoria C dosage When being 0.55~0.75, sodium hypophosphite dosage is preferably 1.0~3.0;
The preparation method of the polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance of the present invention, including such as Lower operating procedure:
Polyether macromonomer is placed in reaction vessel, it is lasting to stir, until solution is without obvious bulk or sheet material.
Hydrogen peroxide and phosphate chain-transferring agent are disposably placed in and dissolved in complete polyether macromonomer solution, then 10min domestic demand sequentially adds initiator and minor comonomer solution, and minor comonomer solution time for adding is 4~5h, and initiator lags behind small It is dripped after 10~20min of monomer solution, the minor comonomer solution is acrylic acid solution;
Cooling water circulation is not opened, liquid alkaline neutralization is not added, being placed in reaction kettle after 10~15h can release.
The present invention has prevented the strong chain-transferring agent of sulfydryl class and has used, using the compound work of the weak chain-transferring agent of phosphoric acid sulfonic group binary With design concept is to introduce initial anchoring property of the phosphoric acid sulfonic group to improve Water-reducing Admixtures To Cements slurry, keeps simultaneously The quality and dosage of polyether macromonomer, to improve the dispersion retentivity of cement slurry.
The beneficial effects of the present invention are:
1. selecting the lesser unsaturated sulfonic acid base minor comonomer of molecular weight, sulfonic distribution is close on increase short-chain branch as far as possible Degree, to improve diminishing agent molecule in the adsorption capacity of cement particle surface;Additionally using sodium hypophosphite as chain-transferring agent, sulfonic acid The design of the compound use of phosphate chain-transferring agent and longer time for adding promotes diminishing agent molecule short-chain branch structure distribution more Uniformly.
2. using the compound use of neutral reduction agent-Victoria C and weak property reducing agent-sodium hypophosphite, hypophosphorous acid in synthetic system Sodium is removed as weak reductant auxiliary Victoria C effect, it is ensured that high performance water-reducer conversion ratio further increases;The sealing end of phosphate acts on, Diminishing agent molecule can be enhanced in the anchorage effect of cement particle surface, promote the anti-mud performance of sulfate resistance of diminishing agent molecule.
Specific embodiment
Below by example, the present invention will be further elaborated, and following the description is not right only for explaining the present invention Content is defined.
Embodiment 1
A kind of polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance, it is characterised in that: the water-reducing agent is by pressing Following each components of mass percent are polymerized, total mass of raw material 1000, and each component and technological parameter are as follows:
Bottom material: the isoamyl alcohol polyoxyethylene ether of 2400 molecular weight: 345, water: 200;
Oxidizing agent solution: hydrogen peroxide: 3.0, water: 5;
Sodium hypophosphite: 1.2
Oxidizing agent solution, sodium hypophosphite are added at one time in rear 10min and initiator, minor comonomer solution are successively added dropwise, and cause After 10min is added dropwise in agent, start that minor comonomer solution is added dropwise;
Initiator: sodium vinyl sulfonate: 3.5, ascorbic acid: 0.68, water: 120;
Minor comonomer solution: acrylic acid: 38.5, water: 50;
Initiator time for adding: 4.5h;
Minor comonomer solution time for adding 4.0h;
Moisturizing: 233.12.
It keeps the temperature 10h and releases reaction kettle.
Embodiment 2
Bottom material: the vinyl butyl ether polyoxyethylene ether of 2400 molecular weight: 348, water: 220;
Oxidizing agent solution: hydrogen peroxide: 3.5, water: 5;
Sodium hypophosphite: 3.5
Oxidizing agent solution, sodium hypophosphite are added at one time in rear 10min and initiator, minor comonomer solution are successively added dropwise, and cause After 10min is added dropwise in agent, start that minor comonomer solution is added dropwise;
Initiator: acrylic sodium sulfonate: 5.7, ascorbic acid: 0.52, water: 120;
Minor comonomer solution: acrylic acid: 35.6, water: 50;
Initiator time for adding: 5.5h;
Minor comonomer solution time for adding 5.0h;
Moisturizing: 208.18.
It keeps the temperature 15h and releases reaction kettle.
Embodiment 3
Bottom material: the vinyl butyl ether polyoxyethylene ether of 2400 molecular weight: 346, water: 250;
Oxidizing agent solution: hydrogen peroxide: 4.8, water: 10;
Sodium hypophosphite: 4.7
Oxidizing agent solution, sodium hypophosphite are added at one time in rear 10min and initiator, minor comonomer solution are successively added dropwise, and cause After 10min is added dropwise in agent, start that minor comonomer solution is added dropwise;
Initiator: methylpropene sodium sulfonate: 7.8, ascorbic acid: 0.20, water: 115;
Minor comonomer solution: acrylic acid: 32.8, water: 50;
Initiator time for adding: 5.0h;
Minor comonomer solution time for adding 4.5h;
Moisturizing: 178.7.
It keeps the temperature 12h and releases reaction kettle.
The polycarboxylate water-reducer masterbatch and common polycarboxylic acids of the double-strand transferance of examples detailed above sulfonic acid phosphate are tested respectively Concrete initial slump/divergence under water-reducing agent mother liquor comparable sodium and through when the slump/divergence.Test cement used For 42.5 ordinary portland cement of Ge Zhou Ba, clay content is larger in sandstone, with reference to GB/8076-2008 " concrete admixture " testing standard.
Different water-reducing agents influence concrete flowability
According to above-mentioned concrete it is initial and through when mobility compare, the polycarboxylic acids diminishing of sulfonic acid phosphate double-strand transferance The initial fluidity of masterbatch example 1,2,3 is relatively a little bigger compared with ordinary water-reducing agent mother liquor, and protects more significant, anti-mud performance of collapsing It is excellent;The reason is that the compound use of sulfonic acid phosphate chain-transferring agent leads to anchoring ability diversification and anchoring ability is more By force, the dropwise addition technique of longer time for adding promotes diminishing agent molecule short-chain branch structure distribution uniform, protects the ability of collapsing and is ensured.

Claims (2)

1. a kind of polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance, is polymerized by following each components, raw material Gross mass is 1000 parts, and each component includes:
Polyether macromonomer: 345 ~ 350;
Acrylic acid: 32.0 ~ 40.0;
Sulfonic group chain-transferring agent: 3.0 ~ 8.0;
Phosphate chain-transferring agent: 1.0 ~ 5.0;
Hydrogen peroxide: 2.0 ~ 5.0;
Victoria C: 0.35 ~ 0.75;
Water: remaining;
The polyether macromonomer be allyl polyethenoxy ether, methyl allyl polyoxyethylene ether, isoamyl alcohol polyoxyethylene ether, One or more of compositions of vinyl butyl ether polyoxyethylene ether;
The hydrogen peroxide is that mass fraction is 27.5% industrial grade hydrogen peroxide;
The sulfonic group chain-transferring agent is one kind or several of sodium vinyl sulfonate, acrylic sodium sulfonate, methylpropene sodium sulfonate Kind composition;
The phosphate chain-transferring agent is sodium hypophosphite.
2. the preparation method of the polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance described in claim 1, special Sign is, including following operating procedure:
Polyether macromonomer is placed in reaction vessel, it is lasting to stir, until solution is without obvious bulk or sheet material;
Hydrogen peroxide and phosphate chain-transferring agent are disposably placed in and dissolved in complete polyether macromonomer solution, then 10min Domestic demand sequentially adds initiator and minor comonomer solution, and minor comonomer solution time for adding is 4 ~ 5h, and it is molten that initiator lags behind minor comonomer It is dripped after 10 ~ 20min of liquid, the initiator is the water solution mixture of sulfonic group chain-transferring agent and Victoria C, and the minor comonomer is molten Liquid is acrylic acid solution;
Cooling water circulation is not opened, liquid alkaline neutralization is not added, being placed in reaction kettle after 10 ~ 15h can release.
CN201610959789.2A 2016-10-27 2016-10-27 A kind of polycarboxylate water-reducer masterbatch of sulfonic acid phosphate double-strand transferance Active CN106496443B (en)

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CN109053974B (en) * 2018-07-23 2020-11-13 中铁四局集团有限公司 Preparation method of viscosity-reducing polycarboxylate superplasticizer
CN109133702B (en) * 2018-09-12 2021-06-18 湖北工业大学 Preparation method of water reducer auxiliary material for over-vulcanized cement

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103804610A (en) * 2014-02-13 2014-05-21 贵州科之杰新材料有限公司 Method for preparing high-performance polycarboxylate superplasticizer via heat resource-free process
CN103992443A (en) * 2014-05-19 2014-08-20 科之杰新材料集团有限公司 Method for preparing polycarboxylate water reducing agent by normal-temperature mixing process
CN104497223A (en) * 2014-12-23 2015-04-08 李鼎 Water reducing agent synthesized at normal temperature through taking phosphorous-containing compound as chain transfer agent, as well as preparation method thereof
CN105776933A (en) * 2014-12-22 2016-07-20 上海东大化学有限公司 Mud-resisting type polycarboxylate-type water reducer and preparation method and use method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103804610A (en) * 2014-02-13 2014-05-21 贵州科之杰新材料有限公司 Method for preparing high-performance polycarboxylate superplasticizer via heat resource-free process
CN103992443A (en) * 2014-05-19 2014-08-20 科之杰新材料集团有限公司 Method for preparing polycarboxylate water reducing agent by normal-temperature mixing process
CN105776933A (en) * 2014-12-22 2016-07-20 上海东大化学有限公司 Mud-resisting type polycarboxylate-type water reducer and preparation method and use method thereof
CN104497223A (en) * 2014-12-23 2015-04-08 李鼎 Water reducing agent synthesized at normal temperature through taking phosphorous-containing compound as chain transfer agent, as well as preparation method thereof

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Application publication date: 20170315

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Denomination of invention: A Polycarboxylic Acid Water Reducing Agent Masterbatch with Sulfonic Acid Phosphate Double Chain Transfer Effect

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