CN106495112A - A kind of method of electric furnace process phosphorus production phosphoric acid byproduct potassium dihydrogen - Google Patents
A kind of method of electric furnace process phosphorus production phosphoric acid byproduct potassium dihydrogen Download PDFInfo
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- CN106495112A CN106495112A CN201610830541.6A CN201610830541A CN106495112A CN 106495112 A CN106495112 A CN 106495112A CN 201610830541 A CN201610830541 A CN 201610830541A CN 106495112 A CN106495112 A CN 106495112A
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- Prior art keywords
- potassium
- electric furnace
- potassium dihydrogen
- production
- phosphorus
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 49
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 239000011574 phosphorus Substances 0.000 title claims abstract description 47
- 229910052698 phosphorus Inorganic materials 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 230000008569 process Effects 0.000 title claims abstract description 28
- 229910000147 aluminium phosphate Inorganic materials 0.000 title claims abstract description 26
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 239000011591 potassium Substances 0.000 title claims abstract description 24
- 229910052700 potassium Inorganic materials 0.000 title claims abstract description 24
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 9
- 239000006227 byproduct Substances 0.000 title claims abstract description 9
- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910000402 monopotassium phosphate Inorganic materials 0.000 claims abstract description 34
- 235000019796 monopotassium phosphate Nutrition 0.000 claims abstract description 34
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical group [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 claims abstract description 30
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000004575 stone Substances 0.000 claims abstract description 8
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 7
- 239000010703 silicon Substances 0.000 claims abstract description 7
- 229910001950 potassium oxide Inorganic materials 0.000 claims abstract description 6
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 5
- 238000006243 chemical reaction Methods 0.000 claims description 26
- 239000000428 dust Substances 0.000 claims description 21
- 239000000047 product Substances 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000000843 powder Substances 0.000 claims description 13
- 239000002893 slag Substances 0.000 claims description 13
- 239000002367 phosphate rock Substances 0.000 claims description 11
- OBSZRRSYVTXPNB-UHFFFAOYSA-N tetraphosphorus Chemical compound P12P3P1P32 OBSZRRSYVTXPNB-UHFFFAOYSA-N 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 6
- 239000008213 purified water Substances 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000292 calcium oxide Substances 0.000 claims description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000001556 precipitation Methods 0.000 claims 1
- 239000003337 fertilizer Substances 0.000 abstract description 11
- 150000001875 compounds Chemical class 0.000 abstract description 8
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 8
- 239000011707 mineral Substances 0.000 abstract description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 6
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 abstract description 5
- 230000008676 import Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 21
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 14
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 10
- 238000001035 drying Methods 0.000 description 9
- 239000002994 raw material Substances 0.000 description 9
- 239000000571 coke Substances 0.000 description 8
- 239000013078 crystal Substances 0.000 description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 7
- 235000010755 mineral Nutrition 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000001103 potassium chloride Substances 0.000 description 7
- 235000011164 potassium chloride Nutrition 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000005265 energy consumption Methods 0.000 description 5
- 229910000027 potassium carbonate Inorganic materials 0.000 description 5
- 230000004044 response Effects 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 229910019142 PO4 Inorganic materials 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 4
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000009102 absorption Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 239000010433 feldspar Substances 0.000 description 3
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 235000015097 nutrients Nutrition 0.000 description 3
- DLYUQMMRRRQYAE-UHFFFAOYSA-N phosphorus pentoxide Inorganic materials O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- ABTOQLMXBSRXSM-UHFFFAOYSA-N silicon tetrafluoride Chemical compound F[Si](F)(F)F ABTOQLMXBSRXSM-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-L Phosphate ion(2-) Chemical compound OP([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-L 0.000 description 2
- 229910004014 SiF4 Inorganic materials 0.000 description 2
- 229910020472 SiO7 Inorganic materials 0.000 description 2
- RDXARWSSOJYNLI-UHFFFAOYSA-N [P].[K] Chemical compound [P].[K] RDXARWSSOJYNLI-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- KCIDZIIHRGYJAE-YGFYJFDDSA-L dipotassium;[(2r,3r,4s,5r,6r)-3,4,5-trihydroxy-6-(hydroxymethyl)oxan-2-yl] phosphate Chemical compound [K+].[K+].OC[C@H]1O[C@H](OP([O-])([O-])=O)[C@H](O)[C@@H](O)[C@H]1O KCIDZIIHRGYJAE-YGFYJFDDSA-L 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229910052652 orthoclase Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 238000006722 reduction reaction Methods 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 description 2
- UZGKAASZIMOAMU-UHFFFAOYSA-N 124177-85-1 Chemical compound NP(=O)=O UZGKAASZIMOAMU-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- MOIJZWWOFOQFMH-UHFFFAOYSA-M Gentisic acid sodium Chemical compound [Na+].OC1=CC=C(O)C(C([O-])=O)=C1 MOIJZWWOFOQFMH-UHFFFAOYSA-M 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 206010054949 Metaplasia Diseases 0.000 description 1
- 244000061176 Nicotiana tabacum Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 102000004160 Phosphoric Monoester Hydrolases Human genes 0.000 description 1
- 108090000608 Phosphoric Monoester Hydrolases Proteins 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 1
- 239000003830 anthracite Substances 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004067 bulking agent Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- SEGLCEQVOFDUPX-UHFFFAOYSA-N di-(2-ethylhexyl)phosphoric acid Chemical compound CCCCC(CC)COP(O)(=O)OCC(CC)CCCC SEGLCEQVOFDUPX-UHFFFAOYSA-N 0.000 description 1
- MHJAJDCZWVHCPF-UHFFFAOYSA-L dimagnesium phosphate Chemical compound [Mg+2].OP([O-])([O-])=O MHJAJDCZWVHCPF-UHFFFAOYSA-L 0.000 description 1
- 229910000395 dimagnesium phosphate Inorganic materials 0.000 description 1
- YWEUIGNSBFLMFL-UHFFFAOYSA-N diphosphonate Chemical compound O=P(=O)OP(=O)=O YWEUIGNSBFLMFL-UHFFFAOYSA-N 0.000 description 1
- ZPWVASYFFYYZEW-UHFFFAOYSA-L dipotassium hydrogen phosphate Chemical compound [K+].[K+].OP([O-])([O-])=O ZPWVASYFFYYZEW-UHFFFAOYSA-L 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000008738 huangbai Substances 0.000 description 1
- 230000000887 hydrating effect Effects 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052907 leucite Inorganic materials 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 230000010534 mechanism of action Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 229910052651 microcline Inorganic materials 0.000 description 1
- 239000010413 mother solution Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 208000015380 nutritional deficiency disease Diseases 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- MPNNOLHYOHFJKL-UHFFFAOYSA-N peroxyphosphoric acid Chemical compound OOP(O)(O)=O MPNNOLHYOHFJKL-UHFFFAOYSA-N 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- OQZCJRJRGMMSGK-UHFFFAOYSA-M potassium metaphosphate Chemical compound [K+].[O-]P(=O)=O OQZCJRJRGMMSGK-UHFFFAOYSA-M 0.000 description 1
- 229940099402 potassium metaphosphate Drugs 0.000 description 1
- 239000012716 precipitator Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052654 sanidine Inorganic materials 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000009491 slugging Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- -1 thus illustrate Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B25/00—Phosphorus; Compounds thereof
- C01B25/02—Preparation of phosphorus
- C01B25/027—Preparation of phosphorus of yellow phosphorus
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B25/00—Phosphorus; Compounds thereof
- C01B25/16—Oxyacids of phosphorus; Salts thereof
- C01B25/26—Phosphates
- C01B25/30—Alkali metal phosphates
Abstract
The invention discloses a kind of method of electric furnace process phosphorus production phosphoric acid byproduct potassium dihydrogen, it is to overcome China's soluble potassium salt few, agricultural needs amount is big, the high real current situation of import dependency degree, the characteristics of making full use of China's insoluble potassic mineral aboundresources, in conjunction with electric furnace process phosphorus production process feature, traditional Silicon stone auxiliary agent is replaced with potassium feldspar, while existing production operation is not changed, the characteristics of easily being distilled using potassium oxide, electric cleaner after airway is collected, through dissolving, condensing crystallizing, dry the agricultural potassium dihydrogen phosphate high yield compound fertilizer of production, compared with conventional art, there is comprehensive utilization of resources to be worth high, process is simple, easy to operate, the advantages of being easy to industrialized production.
Description
Technical field
The present invention relates to a kind of method of electric furnace process phosphorus production phosphoric acid byproduct potassium dihydrogen, belongs to mineral resources comprehensive utilization
With energy conservation field.
Background technology
Electric furnace process phosphorus production technique is to meet rock phosphate in powder, Silicon stone and the coke of manufacturing technique requirent(Anthracite)It is broken into
Certain particle size, is released by a certain percentage in batches by warehouse respectively, is then delivered to electric furnace feed bin with uniformly compound.Mixing
Expect that seven tremie pipes by equally distributed connection electric furnace body with feed bin are continuously introduced in closed pressure-fired electric furnace.The three of electric furnace
Phase electrode(Three or the six roots of sensation)Work in its rated power or so, the compound of entrance electric furnace is occurred at 1400-1500 DEG C
Reduction reaction.The slag and ferrophosphorus of generation is periodically discharged from furnace bottom, and ferrophosphorus is reclaimed at slag road, and slag enters slugging pond(Or water
Quench flushing cinder pond), and pick up in time and transport.The furnace gases such as the yellow phosphorus of generation, CO, Silicon fluoride. are escaped from reaction melting zone, through stove
The dust in a part of compound is carried during the compound of internal upper part continuous supplementation, three absorptions that series connection is entered by airway
Tower, through the circulating sewage spraying cooling that turbidity is relatively low, temperature and pressure is suitable, yellow phosphorus is condensed into drop and is entered tower together with dust
Bottom is received in phosphorus groove, as thick phosphorus.Thick phosphorus after steam heating, stirring, clarifying, deposits pure phosphorus in the bottom of a pan, afterwards in refining kettle
Condensation reservoir is entered, and product yellow phosphorus is obtained final product after cooling shaping, metering packing is carried out to finished product phosphorus again finally.The gases such as CO(That is tail
Gas), be divided into two-way through total water seal, be all the way through further purify after as fuel or be used as one Chemical Manufacture raw material of carbon, but
Great majority are processed using emptying.
The main chemical reactions of electric furnace process phosphorus production are:
4Ca5F(PO4)3+ 21SiO2+ 30C → 3P4↑+30CO ↑+SiF4↑+20CaSiO3;
Potassium feldspar(K2O·Al2O3·6SiO2)Orthoclase is also referred to as generally, belongs to monoclinic system, be generally in the colors such as flesh-coloured HUANGBAI(sic).Density
2.54-2.57g/cm3, proportion 2.56-2.59, hardness 6, its theoretical composition are SiO2:64.7%, Al2O3:18.4%, K2O :
16.9%.It is difficult to be decomposed under potassium feldspar stable chemical nature, normal temperature and pressure.From the existing research report of potassium feldspar pyrolytic characteristic
Road understands:Temperature is basically unchanged less than the chemical composition of 1200 DEG C of potassium feldspars, but crystal structure there occurs change.With roasting
The increase of temperature, the crystal structure of potassium feldspar are changed into orthoclase structure by initial slightly-inclined long structure, then are changed into glassy feldspar
Structure, glassy feldspar is unstable and discharges SiO2New crystalline phase-leucite is formed, after sintering temperature reaches 1300 DEG C,
KAlSi3O8Characteristic peak disappears, and potassium feldspar is transformed to amorphous state by crystalline state, increased its chemical reactivity.
Pure phosphoric acid potassium dihydrogen is colourless tetragonal crystal or white crystalline powder, mainly has industry and agriculture two kinds of applications
Footpath, industrial as buffer agent, nutrient chemical, casate synthetic flavorings are also served as, ferment brewageed by the raw material of potassium metaphosphate processed
The nutrient chemical of mother, hardening agent, bulking agent, fermentation assistant, its main production process are with phosphoric acid and potassium carbonate or potassium hydroxide system
Standby.Agriculturally it is used as efficient phosphorus potassium complex fertilizer, potassium dihydrogen phosphate product is widely used in industrial crops, grain, melon fruits and vegetables etc.
The crop of almost all type, in practice it has proved that there is potassium dihydrogen phosphate notable increasing both production and income, improvement to optimize quality, resistant to lodging, anti-
Pest and disease damage, preventing and treating many excellent effects such as senilism, and have overcome the aging absorbability of plant growth later stage root system to decline and
Caused malnourished effect.Potassium dihydrogen phosphate also falls within novel high density phosphorus potassium Was Used compound fertilizer, wherein containing five oxidations
Two phosphorus 52% or so, the dipotassium 34% or so containing oxidation is that flue-cured tobacco, Cotton Gossypii etc. need phosphorus, potassium amount big, particularly need that potassium amount is big one
Plant ideal new-type fertilizer.Due to agricultural fertilizer requirement big, not high to impurity composition requirement, therefore industrial main with
Solubility potassium chloride is raw material, is prepared using direct method or double decomposition.
The method that CN 101585521A provide rock phosphate in powder and potassium feldspar production phosphoric acid and soluble potassium salt, the method bag
Include following step:From containing P2O5For the rock phosphate in powder of 15-30%, potassium feldspar is with K2O meter contents are 10-18%, pass through together with coke
Broken, ball milling, the balling-up that adds water, drying, calcine 10-30 minutes at temperature 1100-1400 DEG C, afterwards, by calcined product 1
In~5% citric acid solution soak 12 hours, soaking temperature be room temperature to 60 DEG C, the crystallized purification of the filtrate that isolates is obtained
Soluble potassium salt;P in rock phosphate in powder2O5Be reduced into phosphorous vapor and volatilize, the sky in stove is introduced in the top phosphorous vapor of the bed of material
Gas is oxidized to P2O5Gas, P in hydrating apparatus2O5Gas is obtained phosphoric acid by absorption.The present invention solves the useless of phosphoric acid production
Slag, waste gas discharge problem, also alleviate the present situation of China's soluble potassium Resource Dependence import, economic and environment-friendly.
CN103466576A is related to a kind of method that use phosphorus ore, potassium feldspar produce phosphoric acid coproduction alkaline fertilizer, and which is by phosphorus ore
Stone, potassium feldspar and coke carry out dispensing, grinding, ball processed, blast-furnace roasting and obtain slag and blast furnace gas, and it is cold that blast furnace gas first passes through water-bath
But thick phosphorus and mud phosphorus are reclaimed, and removing dust reclaims mud phosphorus to the blast furnace gas after water-bath cooling again;Described thick phosphorus and the oxidized combustion of mud phosphorus
After burning, water absorption phosphorus pentoxide gas prepares phosphoric acid;Described slag is obtained crop through water quenching, drying, grinding and can absorb
Alkaline fertilizer;Step is simple, and the alkaline fertilizer nutrient for obtaining is various, abundant;Auxiliary agent and reactant are done by adding potassium feldspar,
Produce phosphoric acid while can also coproduction alkaline fertilizer and synthesis ammonia, cleverly various raw materials are comprehensively utilized, lifted
The overall value of technique.
CN103910348A is related to a kind of Application way of potassium feldspar, and the method can not only produce phosphorus using potassium feldspar
Sour hydrogen dipotassium, but also other valuable side-products can be produced simultaneously.The method step includes:1) will be containing potassium feldspar, phosphorus
The raw material of Ore, limestone, dolomite and coke puts into electric furnace after crushing and mixing and is reacted, the potassium produced in course of reaction
Carbonate with yellow phosphorus gas from electric furnace discharge;2) above-mentioned furnace gas is maintained at more than yellow phosphorus dew point temperature, potassium carbonate boiling point
Gathered dust below temperature, the yellow phosphorus gas that gas solid separation goes out enters follow-up phosphoric acid and produces operation;3) above-mentioned electric furnace is produced
Slag, the carbonate of potassium for reclaiming and the phosphoric acid that produces be respectively sent to stirring hybrid reaction in same reaction vessel, right
Reacted liquid phase carries out thickening filtration, then again by filtrate crystallisation and de- liquid obtains dipotassium hydrogen phosphate product, to reacted
Slurry de- liquid in bottom is obtained the complex of phosphoric acid hydrogen calcium and magnesium hydrogen phosphate.
CN103803518A is related to a kind of method of use phosphoric acid by wet process potassium dihydrogen phosphate preparation, is using phosphoamide and wet method
Phosphatase reaction obtains intermediate, then the intermediate is reacted potassium dihydrogen phosphate preparation product with potassium hydroxide.Present invention process road
Line is short, energy consumption is low, product quality is stable, low production cost, and easy to operate, production safety, by-product slip can also be reclaimed completely
Recycle, environmental protection cleanliness without any pollution in whole production process, without waste gas, waste water and waste sludge discharge, responded energy-saving and emission-reduction, clear
The policy of clean production is called, and overcomes the complex process of prior art presence, unstable product quality, high energy consumption, environmental pollution
The problems such as, potassium dihydrogen phosphate product purity >=98% for obtaining.
CN102951623A is related to a kind of production technology of potassium dihydrogen phosphate, it is characterised in that:Mainly include the following steps that:
(1)KCl solution is prepared, high-purity phosphoric acid is added, synthesizes potassium dihydrogen phosphate:At 55 DEG C~75 DEG C, KCl is dissolved in salt dissolving groove
Water, is configured to the KCl solution that mass fraction is 20%~35%;75%~85% high-purity phosphoric acid is sent into pump into synth sink, to
KCl solution is added in synth sink, and potassium chloride is 1 with phosphoric acid molar ratios:0.9, reaction temperature is 55 DEG C~75 DEG C, and the response time is
20~35min;(2)Extractant is added, crystal is separated out:By the mixed solution of completely reacted potassium dihydrogen phosphate and hydrochloric acid with being pumped into
Saltout in groove, at the same start extraction liquid pump by extractant send into saltout in groove, stirring, mix homogeneously, the response time be 20min~
40min, makes potassium dihydrogen phosphate crystal separate out from mixed solution;The extractant refers to tri-n-butylamine, Tri-n-Propylamine;(3)From
The heart is separated, and adds clear water washing, re-dry crystal, packaging:The slip of phosphoric acid potassium dihydrogen crystal is sent in centrifuge and is centrifuged
Separate, rotating speed is 800~1200r/min, and the time is 10~20min, and the liquid phase part of centrifugation puts extractant regeneration groove into
Do Regeneration Treatment;After the completion of liquid phase separation, into centrifuge add clear water washing, scrubbed after potassium dihydrogen phosphate be put into dry
Dry in dry machine, temperature is 80~110 DEG C, and the time is 30min, obtains potassium dihydrogen phosphate product.
CN104591108A is related to a kind of synthetic method of potassium dihydrogen phosphate, and the method is divided with condensed phosphate as raw material
The potassium dihydrogen phosphate of high-quality is not finally given through steps such as hydrolysis, crystallization, separation.When raw material be containing phosphorus waste liquid especially
When being the condensed phosphate solid product that phosphorous high pesticide producing waste liquid is obtained after integrated treatment, need after pretreatment
Just can be hydrolyzed synthesis.Invention also provides the processing method for recycling of potassium dihydrogen phosphate mother solution and salt wash water,
Produce without waste liquid during making, whole technique becomes cleaning procedure.
CN104071762A is related to a kind of preparation method of potassium dihydrogen phosphate, it is characterised in that comprise the following steps:1)Take
Raw material peroxophosphoric acid, depolymerizing agent and potassium chloride, are added to after being sufficiently mixed in mixing apparatus, obtain mixture;2)Heating is anti-
Evaporating kettle is answered, is reached after reaction needs temperature, the mixture is continuously added in reactive evaporation kettle, directly by controlling reaction temperature
The hydrogen chloride gas generated to reaction are all evaporated, and are now product potassium dihydrogen phosphate in reactive evaporation kettle;3)From reaction
The hydrogen chloride gas evaporated in evaporating kettle are anhydrous hydrogen chloride gas, and the hydrogen chloride gas are through hot precipitator, removing
Dust potassium dihydrogen phosphate in hydrogen chloride gas is simultaneously reclaimed, and is discharged after vent gas treatment is up to standard;4)Collect the product biphosphate
Potassium and the dust potassium dihydrogen phosphate, after cooling device cools, enter disintegrating apparatus and crush, finally classification packaging,
Obtain finished product potassium dihydrogen phosphate.
CN104876202A is related to a kind of preparation method of potassium dihydrogen phosphate, it is characterised in that comprise the following steps:(1)
Technical grade potassium carbonate is purified using secondary recrystallization, purification potassium carbonate is obtained;(2) the purification potassium carbonate and phosphoric acid are dissolved
In deionized water, and neutralization reaction is allowed to reaction end, obtain reactant liquor;(3) di(2-ethylhexyl)phosphate is isolated from the reactant liquor
Hydrogen potassium crystal.
In sum, make electric furnace process phosphorus production auxiliary agent with potassium feldspar, while existing production operation is not changed, reduce
Energy consumption, the characteristics of easily distillation using potassium oxide, the electric cleaner after airway is collected, through dissolving, concentration knot
Brilliant, dry production potassium dihydrogen phosphate high yield compound fertilizer yet there are no documents and materials report.
Content of the invention
The present invention is that agricultural needs amount is big, the high real current situation of import dependency degree in order to overcome China's soluble potassium salt few,
The characteristics of making full use of China's insoluble potassic mineral aboundresources, in conjunction with electric furnace process phosphorus production process feature, is made with potassium feldspar
Slag flux, while existing production operation is not changed, reduces energy consumption(Reduce electric furnace process phosphorus production reaction temperature and
Slag temperature), potassium oxide is prepared using displacement reaction of the potassium feldspar with rock phosphate in powder catabolite calcium oxide, easily risen using potassium oxide
Magnificent the characteristics of, the electric cleaner after airway, are collected, and through dissolving, condensing crystallizing, dry the agricultural biphosphate of production
Potassium high yield compound fertilizer.
The dust that the electric cleaner is collected presses the solid mass ratio 3-4 of liquid:1 ratio phosphorate Purified Water in open with stirring
Dissolving in reactor, control solution endpoint pH for 4.4-4.7, reaction terminate after through being separated by filtration, condensing crystallizing, dry acquisition
Potassium dihydrogen phosphate.
During electric furnace process phosphorus production, phosphorus is escaped with tail gas in gaseous form, washes tail gas with water and with liquid
Form reclaims yellow phosphorus, is mixed with a large amount of dust in the yellow phosphorus of recovery, in order to allow dust to separate with phosphorus, frequently with steam insulation, utilizes
The characteristics of yellow phosphorus proportion is bigger than dust, realizes that in refining kettle phosphorus is separated with dust, this process produce containing acid(Containing phosphorus
Acid)Waste water is phosphorus Purified Water.
According to Silicon stone electric furnace process phosphorus production the mechanism of action and potassium feldspar pyrolytic characteristic, when being replaced with potassium feldspar
Silicon stone makees the auxiliary agent of electric furnace process phosphorus production, and rock phosphate in powder catabolite calcium oxide is as follows with the pyroreaction of flux:
4Ca5F(PO4)3+ 6KAlSi3O8+ 30C → 3P4↑+30CO ↑+SiF4+ 14CaSiO3+ 3K2O ↑+3Ca2Al2SiO7
;
From Thermodynamic Calculation, the reaction starting temperature for adding potassium feldspar is Δ GTTemperature when=0 is low about compared with Silicon stone
, thus illustrate, Silicon stone is replaced with potassium feldspar and be used as traditional electric furnace process phosphorus production, advantageously reduce operation temperature by 250 DEG C, with
When, the Ca of production2Al2SiO7Compared with CaSiO3There is lower fusing point, be easy to reduce deslagging temperature.
The present invention is had the advantage that compared with prior art:
(1)Electric furnace process phosphorus production temperature and deslagging temperature can be reduced, so as to reduce phosphorus production energy consumption;
(2)Compared with the production of existing potassium dihydrogen phosphate, it is not required to soluble potassium and makees raw material, but take full advantage of the insoluble potassium of China
The abundant advantage of ore resources opens new utilization ways, can fundamentally solve the high present situation of China's potassium salt dependency degree;
(3)In the case where existing phosphorus production operating procedure is not changed, while potassium dihydrogen phosphate preparation, improves electric furnace process yellow
The market competition advantage of phosphorus product.
Compared with prior art, with comprehensive utilization of resources be worth height, process is simple, easy to operate, be easy to industrial metaplasia
The advantages of product, a kind of new technique is provided for insoluble potassium feldspar potassium dihydrogen phosphate preparation.
Specific embodiment
The present invention is described in further detail below by embodiment, but the scope of the present invention be not limited to described interior
Hold.
Embodiment transformation small test with mineral hot furnace in carry out, muffle electric furnace furnace size be Φ 200mm, graphite electrode
Diameter of phi is 60mm, and heating power is 100kW, and airway is followed by electric cleaner, is to ensure that phosphorus steam is not condensed, outside cleaner unit
Portion adds the heat-insulation layer of built-in heating system.
Rock phosphate in powder, coke, potassium feldspar were crushed 40 mesh sieves, after 105 DEG C of abundant dryings, three kinds of originals was weighed respectively in proportion
Material, after mix homogeneously in disposable addition mineral hot furnace, connects airway good seal equipment, is warming up to finger by predetermined heating rate
Weigh after constant temperature degree temperature 60min, after closing power supply takes out airway rapidly, rises heating electrode, hot for ore deposit revolving burner is inclined and is slagged tap;
The powder body that electric cleaner is collected presses liquid-solid ratio 3-4:1 phosphorates Purified Water stirring at normal temperature dissolving in the beaker, when pH is more than 4.7
When, adjust pH to 4.4-4.7 scopes with phosphoric acid,diluted, reaction is filtered after terminating, concentration, crystallization, dry potassium dihydrogen phosphate.
Embodiment 1:
Weigh rock phosphate in powder 500g that is broken, drying, sieve, potassium feldspar 375g, coke 90g respectively, after being sufficiently mixed, proceed to ore deposit
In hot stove, electrode is put down, install airway, seal mineral hot furnace fire door, it is ensured that cooling water system, the feelings of electric dust removing system operation
Under condition, heat by following temperature increasing schedules:Room temperature to 600 DEG C, 30min;600 DEG C to 1000 DEG C, 20min;Then be rapidly heated to
1350 DEG C of specified reaction temperature simultaneously maintains temperature 60min.Reaction discharges slag after terminating, and collects electric cleaner dust.
Through weigh, collections Dust Capacity be 132g, plus the yellow phosphorus-refined water of 396g in 1000mL with stir beaker carry out room temperature
Dissolving, it is 4.7 to adjust endpoint pH with phosphoric acid, through filtration, condensing crystallizing, drying, there are product potassium dihydrogen phosphate 205g, through dividing
Analysis potassium content is 26.42%, and the conversion potassium response rate is 96.12%.
Embodiment 2
Weigh rock phosphate in powder 500g that is broken, drying, sieve, potassium feldspar 400g, coke 90g respectively, after being sufficiently mixed, proceed to ore deposit
In hot stove, electrode is put down, install airway, seal mineral hot furnace fire door, it is ensured that cooling water system, the feelings of electric dust removing system operation
Under condition, heat by following temperature increasing schedules:Room temperature to 600 DEG C, 30min;600 DEG C to 1000 DEG C, 20min;Then be rapidly heated to
1300 DEG C of specified reaction temperature simultaneously maintains temperature 60min;Reaction discharges slag, collecting dust-removing device dust after terminating.
Through weigh, collections Dust Capacity be 145.6g, plus the yellow phosphorus-refined water of 583g in 1000mL with stir beaker carry out often
Temperature dissolving, it is 4.4 to adjust terminal pH with phosphoric acid, through filtration, condensing crystallizing, drying, there are product potassium dihydrogen phosphate 218g, warp point
Analysis potassium content is 25.15%, and the conversion potassium response rate is 94.87%.
Embodiment 3
Weigh rock phosphate in powder 500g that is broken, drying, sieve, potassium feldspar 425g, coke 90g respectively, after being sufficiently mixed, proceed to ore deposit
In hot stove, electrode is put down, install airway, seal mineral hot furnace fire door, it is ensured that cooling water system, the feelings of electric dust removing system operation
Under condition, heat by following temperature increasing schedules:Room temperature to 600 DEG C, 30min;600 DEG C to 1000 DEG C, 20min;Then be rapidly heated to
1300 DEG C of specified reaction temperature simultaneously maintains temperature 60min;Reaction discharges slag, collecting dust-removing device dust after terminating.
Through weigh, collections Dust Capacity be 162g, plus the yellow phosphorus-refined water of 576g in 1000mL with stir beaker carry out room temperature
Dissolving, it is 4.6 to adjust endpoint pH with phosphoric acid, through filtration, condensing crystallizing, drying, there are product potassium dihydrogen phosphate 232g, through dividing
Analysis potassium content is 25.65%, and the conversion potassium response rate is 94.02%.
Claims (3)
1. a kind of method of electric furnace process phosphorus production phosphoric acid byproduct potassium dihydrogen, it is characterised in that:Silicon stone conduct is replaced with potassium feldspar
The auxiliary agent of electric furnace process phosphorus production, in the case where original electric furnace process phosphorus production method is not changed, is reducing electric furnace process yellow phosphorus
While production slag temperature, potassium oxide is prepared using displacement reaction of the potassium feldspar with rock phosphate in powder catabolite calcium oxide, then
Production potassium dihydrogen phosphate.
2. the method for electric furnace process phosphorus production phosphoric acid byproduct potassium dihydrogen according to claim 1, it is characterised in that:Using putting
The characteristics of changing product potassium oxide poor high temperature stability, easily distil, escapes through airway with phosphorus steam, is collected with electric cleaner
Potassium dihydrogen phosphate preparation afterwards.
3. the method for electric furnace process phosphorus production phosphoric acid byproduct potassium dihydrogen according to claim 2, it is characterised in that:Electric precipitation
The dust that device is collected presses the solid mass ratio 3-4 of liquid:1 ratio phosphorates Purified Water stirring and dissolving, controls solution endpoint pH for 4.4-
4.7, reaction terminate after through being separated by filtration, condensing crystallizing, dry obtain potassium dihydrogen phosphate.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101585521A (en) * | 2009-07-08 | 2009-11-25 | 昆明理工大学 | Method for producing phosphoric acid and soluble potassium salt by phosphorus ore and potash feldspar |
CN103466576A (en) * | 2013-09-16 | 2013-12-25 | 山东金正大生态工程股份有限公司 | Method for production of phosphoric acid and coproduction of alkaline fertilizer from phosphate ore and potash feldspar |
CN103910348A (en) * | 2014-03-31 | 2014-07-09 | 成都易态科技有限公司 | Potash feldspar utilization method |
CN105217589A (en) * | 2015-09-16 | 2016-01-06 | 黄钰雪 | The power-economizing method of yellow phosphorus coproduction sylvite, sodium carbonate and aluminum oxide |
-
2016
- 2016-09-19 CN CN201610830541.6A patent/CN106495112A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101585521A (en) * | 2009-07-08 | 2009-11-25 | 昆明理工大学 | Method for producing phosphoric acid and soluble potassium salt by phosphorus ore and potash feldspar |
CN103466576A (en) * | 2013-09-16 | 2013-12-25 | 山东金正大生态工程股份有限公司 | Method for production of phosphoric acid and coproduction of alkaline fertilizer from phosphate ore and potash feldspar |
CN103910348A (en) * | 2014-03-31 | 2014-07-09 | 成都易态科技有限公司 | Potash feldspar utilization method |
CN105217589A (en) * | 2015-09-16 | 2016-01-06 | 黄钰雪 | The power-economizing method of yellow phosphorus coproduction sylvite, sodium carbonate and aluminum oxide |
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