CN106494827A - One kind is used for putting damping type transmission equipment and its engineering philosophy in high flexibility mortar structure body - Google Patents
One kind is used for putting damping type transmission equipment and its engineering philosophy in high flexibility mortar structure body Download PDFInfo
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- CN106494827A CN106494827A CN201610956198.XA CN201610956198A CN106494827A CN 106494827 A CN106494827 A CN 106494827A CN 201610956198 A CN201610956198 A CN 201610956198A CN 106494827 A CN106494827 A CN 106494827A
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- sprocket wheel
- parts
- chloro
- transmission
- rolling shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/24—Gearing between driving motor and belt- or chain-engaging elements
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/44—Polyester-amides
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
Abstract
The invention discloses a kind of for putting damping type transmission equipment and its engineering philosophy in high flexibility mortar structure body, by dynamic transfer system, installing plate, fixed block, transmission system, flange positioning disk, automation controller are constituted.Installing plate is provided with above the dynamic transfer system, the installing plate quantity is 2 groups, connected by fixed block between two groups of installing plates, transmission system is provided between two groups of installing plates, it is fixedly connected by flange positioning disk between the transmission system and installing plate, the flange positioning disk is located at installing plate outer surface, and the automation controller is located at dynamic transfer system side.Of the present invention a kind of for putting damping type transmission equipment novel and reasonable structure in high flexibility mortar structure body, convenient to operation, security performance is high, is suitable for the use of multiple construction site environment.
Description
Technical field
The invention belongs to construction site construction equipment field, and in particular to one kind subtracts for putting in high flexibility mortar structure body
Shake formula transmission equipment and its engineering philosophy.
Background technology
In plant equipment, transmission equipment with its efficient, safe, simple to operate and field of industrial production obtain extensively should
With.In the past, adopt relay-contactor control system traditional transmission equipment, which has the disadvantage that continuous action relation is complicated, it is tired to keep in repair more
Difficult, fault rate is high, often affects production.Product diversification and the raising of productivity ratio have increasing need for realizing automatization and high speed
Change.
Transmission equipment drives reduction gear box, power transmission shaft and drive successively by DC servo motor and rotates,
Adjust and the rotating speed of controlled motor can just be adjusted and control the belt speed of transmission equipment, the stability in order to ensure belt speed must be adopted
Use closed loop control.In motor internal equipped with the Magnetic Sensor MP made with Hall element, motor is often rotated one week and produces 60 arteries and veins
Punching, this signal are sent to belt speed panel after shaping amplification, are there compared with belt speed setting value, see whether need
4mA～20mA control signals increase of power amplification circuit will be sent to, reduced or kept constant, so as to ensure that motor speed and
Stablizing for transmission equipment speed, does not change with time, resistance and loading condition and changes.Reality can be calculated according to pulse number
Belt speed being sent on PC shows.
Design tensioned clutch between power transmission shaft and drive, when transmission belt because certain reason be stuck rotation ineffective
When living, belt tension becomes ambassador's clutch operating, and transmission belt stops operating and sends alarm signal, so as to reach protection equipment
Purpose without damage.
Under prior art conditions, the increase of the construction cost and operating cost of transmission equipment will become inevitable, existing
Traditional handicraft, processing method have conveying function poor, and control program is complicated, and floor space is big, the shortcomings of processing cost is high.
Content of the invention
In order to solve above-mentioned technical problem, the present invention provides one kind and transmits for putting damping type in high flexibility mortar structure body
Equipment, including：Dynamic transfer system 1, installing plate 2, fixed block 3, transmission system 4, flange positioning disk 5, automation controller 6；
Installing plate 2 is provided with above the dynamic transfer system 1, and 2 quantity of the installing plate is 2 groups, by fixing between two groups of installing plates 2
Block 3 connects, and is provided with transmission system 4 between two groups of installing plates 2, passes through flange positioning disk between the transmission system 4 and installing plate 2
5 are fixedly connected, and the flange positioning disk 5 is located at 2 outer surface of installing plate, and the automation controller 6 is located at power transmission system
Unite 1 side.
Further, the dynamic transfer system 1 includes：Motor 1-1, drive sprocket 1-2, protect bent plate 1-3, level to pacify
Dress plate 1-4, locating piece 1-5, fixing axle 1-6, shock mitigation system 1-7；The motor 1-1 be located at level ground, motor 1-1 with automatic
Change the connection of 6 polygon control survey of controller；The drive sprocket 1-2 exports driving shaft external diameter surface, drive sprocket 1- located at motor 1-1
2 is bonded with output driving shaft；In level " L " shape structure, protection bent plate 1-3 is 08F iron plate materials to the protection bent plate 1-3,
Protection bent plate 1-3 surfaces scribble antirust paint；The horizontal mounting plate 1-4 is located at protection bent plate 1-3 upper surfaces, horizontal mounting plate 1-
It is fixedly connected by screw between 4 and protection bent plate 1-3, horizontal mounting plate 1-4 upper surfaces are provided with locating piece 1-5, the positioning
Block 1-5 quantity is 2 pieces, is connected by fixing axle 1-6 between two pieces of locating piece 1-5, and fixing axle 1-6 two ends journal surface sets
There is keyway；Shock mitigation system 1-7 is located at horizontal mounting plate 1-4 upper surfaces, and shock mitigation system 1-7 quantity is 2 groups.
Further, the transmission system 4 includes：Orientation sprocket wheel 4-1, sprocket wheel intermediate rotary shaft 4-2, point to sprocket wheel 4-3, OK
Journey adjusts sprocket wheel 4-4, transmission rolling shaft 4-5, driver plate 4-6, sprocket wheel fault sensor 4-7；The orientation sprocket wheel 4-1 tooth top external diameters
Surface is provided with transmission rolling shaft 4-5, and each group transmission rolling shaft 4-5 end faces rotate connection, transmission rolling shaft 4- by driver plate 4-6
5 inwalls are sequentially sleeved at point to sprocket wheel 4-3 and stroke adjustment sprocket wheel 4-4 external diameter surfaces from bottom is supreme, described point to sprocket wheel 4-3 and
Stroke adjustment sprocket wheel 4-4 quantity is respectively 2 groups, and above-mentioned all sprocket wheels are fixedly connected by sprocket wheel intermediate rotary shaft 4-2；The sprocket wheel
Fault sensor 4-7 is located at and divides to sprocket wheel 4-3 surfaces, and sprocket wheel fault sensor 4-7 is connected with 6 polygon control survey of automation controller
Connect.
Further, the transmission rolling shaft 4-5 is by macromolecular material pressing mold molding, the constituent of transmission rolling shaft 4-5 and
Manufacture process is as follows：
First, transmission rolling shaft 4-5 constituents：
Count by weight, eight 72～132 parts of chloropropyl polyhedral oligomeric silsesquioxanes, γ-methacryloxypropyl
Three 92～132 parts of isopropoxy silane, 132～332 parts of 3- methacryloxypropyl trimethoxy silanes, 3- [(2,3)-
The third oxygen of epoxy] 92～202 parts of hydroxypropyl methyl dimethoxysilane, 2- (4,6- dimethoxypyridin -2- sulfenyls)-N- Benzoylamides
82～132 parts, bis- replacement-α of N, N--thiocarbonyl thio formyl replaces 132～332 parts of amine, 5- of the concentration for 32ppm～102ppm
82～132 parts of (the chloro- α of 2-, α, α-trichlorine is to toloxyl)-N- mesyl -2- nitrobenzamides, two pairs of allyloxy second
72～132 parts of epoxide benzoyl p-phenylenediamine, O- (5- (the chloro- α of 2-, the chloro- p- toloxyl of α, α-three) -2- Nitrobenzol formyls) -
72～182 parts of DL-LACTIC ACID ethyl ester, 92～132 parts of cross-linking agent, N- (2- chlorine-fluorine benzyls)-N- ethyl-α, fluoro- 2, the 6- bis- of α, α-three
32～132 parts of nitro-p-toluidine, alpha-chloro -2 ', 6 '-diethyl-N- methoxyl methyls -102～182 parts of monoacetylaniline,
Bis- chloro- α of 2 ', 4-, 32～92 parts of toluol sulfonanilide between α, α-three fluoro- 4 '-nitro, the chloro- N- of 3- (the chloro- 5- trifluoromethyls -2- of 3-
Pyridine radicals)-α, α, α-three fluoro- 2,6- dinitros -32～172 parts of p-toluidine；
The cross-linking agent be the chloro- α of (E) -4-, the fluoro- N- of α, α-three (1- imidazoles -1- bases -2- the third oxygen ethylidene)-ortho-aminotoluene, 4-
Fluoro-alpha-[2- methyl isophthalic acids-oxygen propyl group]-γ-oxo-N, β-diphenyl benzene butyramide, 2- amino-α-((1- carboxyl -1- methyl second
Oxygen) imino group) any one in -4- thiazolyl acetic acids；
2nd, the manufacture process of transmission rolling shaft 4-5, comprises the steps of：
1st step：Add 222～1212 parts of the ultra-pure water that electrical conductivity is 0.22 μ S/cm～0.82 μ S/cm in a kettle., start
Agitator in reactor, rotating speed are 102rpm～222rpm, start heat pump, make reactor temperature rise to 72 DEG C～92
℃；Successively plus eight chloropropyl polyhedral oligomeric silsesquioxanes, three isopropoxy silane of γ-methacryloxypropyl, 3-
Methacryloxypropyl trimethoxy silane, stirs to being completely dissolved, and it is 2.2～8.2 to adjust pH value, by agitator speed
122rpm～222rpm is adjusted to, temperature is 102 DEG C～172 DEG C, esterification 22～32 hours；
2nd step：Take 3- [the third oxygen of (2,3)-epoxy] hydroxypropyl methyl dimethoxysilane, 2- (4,6- dimethoxypyridin -2- sulfur
Base)-N- Benzoylamides are crushed, and powder diameter is 122～222 mesh；Plus bis- replacement-α of N, N--thiocarbonyl thio formyl replaces
Amine mix homogeneously, is laid in pallet, and tiling thickness is 22mm～72mm, adopts the dosage for 2.2kGy～9.2kGy, energy to be
The alpha ray irradiation of 2.2MeV～20MeV 22～122 minutes, and β x ray irradiation xs of Isodose 82～172 minutes；
3rd step：Through the 2nd step process mixed-powder be dissolved in 5- (the chloro- α of 2-, α, α-trichlorine is to toloxyl)-N- mesyls-
In 2- nitrobenzamides, reactor is added, agitator speed is 92rpm～192rpm, and temperature is 102 DEG C～122 DEG C, starts
Vacuum pump makes the vacuum of reactor reach -0.92MPa～-0.22MPa, keeps this state response 22～32 hours；Pressure release is simultaneously
Nitrogen is passed through, makes reacting kettle inner pressure for 0.22MPa～0.82MPa, insulation stands 22～32 hours；Agitator speed is promoted to
122rpm～222rpm, simultaneous reactions kettle pressure release to 0MPa；Sequentially add two pairs of allyloxy ethoxybenzene formyl p-phenylenediamine,
After O- (5- (the chloro- α of 2-, the chloro- p- toloxyl of α, α-three) -2- Nitrobenzol formyls)-DL-LACTIC ACID ethyl ester is completely dissolved, adds and hand over
Connection agent stirring mixing so that the hydrophile-lipophile balance value of reactor solution is 2.2～8.2, and insulation stands 22～32 hours；
4th step：When agitator speed is 122rpm～272rpm, N- (2- chlorine-fluorine benzyls)-N- ethyl-α, α is sequentially added,
The fluoro- 2,6- dinitros-p-toluidines of α-three, alpha-chloro -2 ', 6 '-diethyl-N- methoxyl methyls-monoacetylaniline, 2 ', 4- bis-
Toluol sulfonanilide, the chloro- N- of 3- (the chloro- 5- trifluoromethyls -2- pyridine radicals of 3-)-α between chloro- α, α, α-three fluoro- 4 '-nitro, α, α -
Three fluoro- 2,6- dinitros-p-toluidines, lift reactor pressure so as to reach 0.92MPa～1.72MPa, and temperature is 122 DEG C
～282 DEG C, polyreaction 22～32 hours；Reacting kettle inner pressure is down to 0MPa after the completion of reaction, 12 DEG C～22 DEG C are cooled to,
Discharging, enters molding press and can be prepared by transmission rolling shaft 4-5.
The invention also discloses a kind of engineering philosophy for putting damping type transmission equipment in high flexibility mortar structure body, should
Engineering philosophy includes following step：
1st step：After required transmission material is positioned over transmission rolling shaft 4-5 surfaces, automation controller 6 starts motor 1-1, motor
The output driving shaft of 1-1 drives drive sprocket 1-2 uniform speed rotations, and it is fixed that power is transferred to by drive sprocket 1-2 by chain
To sprocket wheel 4-1, so as to drive orientation sprocket wheel 4-1 to do uniform motion in the same direction；
2nd step：Orientation sprocket wheel 4-1 drives transmission rolling shaft 4-5 to do vertical uniform motion upwards, so as to power is transferred to point to chain
Wheel 4-3, two components are identical to sprocket wheel 4-3 rotation directions, so as to drive both sides transmission rolling shaft 4-5 to do opposite direction motion；
3rd step：Through too moving horizontally to after sprocket wheel 4-3, both sides stroke adjustment sprocket wheel 4-4 drives and passes transmission rolling shaft 4-5
Dynamic roller bearing 4-5 does reciprocation cycle motion, so as to material is sent to desired location；
4th step：In the course of the work, shock mitigation system 1-7 does automatic damping process according to equipment shock conditions, and then reduces equipment
Energy loss；During transmission material, sprocket wheel fault sensor 4-7 real-time detections transmission system 4 transmits situation to equipment, works as biography
Send system 4 stuck or when transfer rate can not reach default effect, sprocket wheel fault sensor 4-7 transmits signals to automatization's control
Device processed 6 the 1min～2min that reports to the police, point out staff to carry out maintenance process to equipment.
A kind of former for putting damping type transmission equipment and its engineering in high flexibility mortar structure body disclosed in patent of the present invention
Reason, has an advantage in that：
(1) apparatus structure is rationally compact, and integrated level is high；
(2) the device transmission rolling shaft is prepared using macromolecular material, and wear-resisting strength enhancing rate is high.
Of the present invention a kind of for putting damping type transmission equipment novel and reasonable structure in high flexibility mortar structure body, grasp
Make convenient and swift, security performance height, be suitable for the use of multiple construction site environment.
Description of the drawings
Fig. 1 is that heretofore described one kind is used for putting damping type transmission equipment schematic diagram in high flexibility mortar structure body.
Fig. 2 is heretofore described dynamic transfer system structural representation.
Fig. 3 is heretofore described transmission system structural representation.
Fig. 4 is transmission rolling shaft material of the present invention and wear-resisting strength enhancing rate graph of a relation.
In figure 1 above～Fig. 3, dynamic transfer system 1, motor 1-1, drive sprocket 1-2 protect bent plate 1-3, are horizontally mounted
Plate 1-4, locating piece 1-5, fixing axle 1-6, shock mitigation system 1-7, installing plate 2, fixed block 3, transmission system 4 orient sprocket wheel 4-1,
Sprocket wheel intermediate rotary shaft 4-2, divides to sprocket wheel 4-3, and stroke adjustment sprocket wheel 4-4, transmission rolling shaft 4-5, driver plate 4-6, sprocket wheel failure are passed
Sensor 4-7, flange positioning disk 5, automation controller 6.
Specific embodiment
With reference to the accompanying drawings and examples one kind that the present invention is provided is used for putting damping type in high flexibility mortar structure body
Transmission equipment and its engineering philosophy are further described.
As shown in figure 1, being that heretofore described one kind is used for putting damping type transmission equipment in high flexibility mortar structure body
Schematic diagram.Find out in figure, including：Dynamic transfer system 1, installing plate 2, fixed block 3, transmission system 4, flange positioning disk 5, from
Dynamicization controller 6；Installing plate 2 is provided with above the dynamic transfer system 1, and 2 quantity of the installing plate is 2 groups, two groups of installing plates 2
Between connected by fixed block 3, be provided with transmission system 4 between two groups of installing plates 2, between the transmission system 4 and installing plate 2 lead to
Cross flange positioning disk 5 to be fixedly connected, the flange positioning disk 5 is located at 2 outer surface of installing plate, the automation controller 6
In 1 side of dynamic transfer system.
As shown in Fig. 2 being heretofore described dynamic transfer system structural representation.Find out from Fig. 2 or Fig. 1, institute
Stating dynamic transfer system 1 includes：Motor 1-1, drive sprocket 1-2, protect bent plate 1-3, horizontal mounting plate 1-4, locating piece 1-5,
Fixing axle 1-6, shock mitigation system 1-7；The motor 1-1 is located at level ground, motor 1-1 and 6 polygon control survey of automation controller
Connection；The drive sprocket 1-2 exports driving shaft external diameter surface located at motor 1-1, and drive sprocket 1-2 is bonded with output driving shaft
Connect；In level " L " shape structure, protection bent plate 1-3 is 08F iron plate materials to the protection bent plate 1-3, and protection bent plate 1-3 surfaces apply
There is antirust paint；The horizontal mounting plate 1-4 is located at protection bent plate 1-3 upper surfaces, horizontal mounting plate 1-4 and protection bent plate 1-3 it
Between be fixedly connected by screw, horizontal mounting plate 1-4 upper surfaces are provided with locating piece 1-5, and the locating piece 1-5 quantity is 2 pieces, two
Connected by fixing axle 1-6 between block locating piece 1-5, fixing axle 1-6 two ends journal surface is provided with keyway；The damping system
System 1-7 is located at horizontal mounting plate 1-4 upper surfaces, and shock mitigation system 1-7 quantity is 2 groups.
As shown in figure 3, being heretofore described transmission system structural representation.Find out from Fig. 3 or Fig. 1, the biography
System 4 is sent to include：Orientation sprocket wheel 4-1, sprocket wheel intermediate rotary shaft 4-2 divide to sprocket wheel 4-3, stroke adjustment sprocket wheel 4-4, transmission rolling shaft
4-5, driver plate 4-6, sprocket wheel fault sensor 4-7；The orientation sprocket wheel 4-1 tooth top external diameter surfaces are provided with transmission rolling shaft 4-5, institute
State each group transmission rolling shaft 4-5 end faces and connection is rotated by driver plate 4-6, transmission rolling shaft 4-5 inwalls are arranged successively by bottom is supreme
Dividing to sprocket wheel 4-3 and stroke adjustment sprocket wheel 4-4 external diameter surfaces, described point each to sprocket wheel 4-3 and stroke adjustment sprocket wheel 4-4 quantity
For 2 groups, above-mentioned all sprocket wheels are fixedly connected by sprocket wheel intermediate rotary shaft 4-2；The sprocket wheel fault sensor 4-7 be located at point to
Sprocket wheel 4-3 surfaces, sprocket wheel fault sensor 4-7 are connected with 6 polygon control survey of automation controller.
A kind of engineering philosophy for putting damping type transmission equipment in high flexibility mortar structure body of the present invention is：
1st step：After required transmission material is positioned over transmission rolling shaft 4-5 surfaces, automation controller 6 starts motor 1-1, motor
The output driving shaft of 1-1 drives drive sprocket 1-2 uniform speed rotations, and it is fixed that power is transferred to by drive sprocket 1-2 by chain
To sprocket wheel 4-1, so as to drive orientation sprocket wheel 4-1 to do uniform motion in the same direction；
2nd step：Orientation sprocket wheel 4-1 drives transmission rolling shaft 4-5 to do vertical uniform motion upwards, so as to power is transferred to point to chain
Wheel 4-3, two components are identical to sprocket wheel 4-3 rotation directions, so as to drive both sides transmission rolling shaft 4-5 to do opposite direction motion；
3rd step：Through too moving horizontally to after sprocket wheel 4-3, both sides stroke adjustment sprocket wheel 4-4 drives and passes transmission rolling shaft 4-5
Dynamic roller bearing 4-5 does reciprocation cycle motion, so as to material is sent to desired location；
4th step：In the course of the work, shock mitigation system 1-7 does automatic damping process according to equipment shock conditions, and then reduces equipment
Energy loss；During transmission material, sprocket wheel fault sensor 4-7 real-time detections transmission system 4 transmits situation to equipment, works as biography
Send system 4 stuck or when transfer rate can not reach default effect, sprocket wheel fault sensor 4-7 transmits signals to automatization's control
Device processed 6 the 1min～2min that reports to the police, point out staff to carry out maintenance process to equipment.
Of the present invention a kind of for putting damping type transmission equipment novel and reasonable structure in high flexibility mortar structure body, grasp
Make convenient and swift, security performance height, be suitable for the use of multiple construction site environment.
The following is the embodiment of the manufacture process of transmission rolling shaft 4-5 of the present invention, embodiment is to further illustrate
Present disclosure, but should not be construed as limiting the invention.Without departing from the spirit and substance of the case in the present invention, to this
Modification and replacement that inventive method, step or condition are made, belong to the scope of the present invention.
If not specializing, the conventional meanses that technological means used are well known to those skilled in the art in embodiment.
Embodiment 1
Transmission rolling shaft 4-5 of the present invention, and fraction meter by weight are manufactured according to following steps：
1st step：Add 222 parts of the ultra-pure water that electrical conductivity is 0.22 μ S/cm in a kettle., start agitator in reactor, turn
Speed is 102rpm, starts heat pump, makes reactor temperature rise to 72 DEG C；Successively plus eight chloropropyl polyhedral oligomeric sesquialter silicon
72 parts of oxygen alkane, 92 parts of three isopropoxy silane of γ-methacryloxypropyl, 3- methacryloxypropyl trimethoxies
132 parts of silane, stirs to being completely dissolved, and it is 2.2 to adjust pH value, and agitator speed is adjusted to 122rpm, and temperature is 102 DEG C, ester
Change reaction 22 hours；
2nd step：Take 3- [the third oxygen of (2,3)-epoxy] 92 parts of hydroxypropyl methyl dimethoxysilane, 2- (4,6- dimethoxypyridin -2-
Sulfenyl) 82 parts of-N- Benzoylamides are crushed, and powder diameter is 122 mesh；Plus N, N- bis- replacement-α-thiocarbonyl thio formyl takes
For 132 parts of mix homogeneously of amine, it is laid in pallet, tiling thickness is 22mm, it is 2.2MeV for 2.2kGy, energy to adopt dosage
Alpha ray irradiation 22 minutes, and β x ray irradiation xs of Isodose 82 minutes；
3rd step：(the chloro- α of 2-, α, α-trichlorine is to toluene oxygen to be dissolved in the 5- that concentration is 32ppm through the mixed-powder of the 2nd step process
Base) in 82 parts of-N- mesyl -2- nitrobenzamides, reactor is added, agitator speed is 92rpm, and temperature is 102 DEG C,
Starting vacuum pump makes the vacuum of reactor reach -0.92MPa, keeps this state response 22 hours；Pressure release is simultaneously passed through nitrogen, makes
Reacting kettle inner pressure is 0.22MPa, and insulation stands 22 hours；Agitator speed is promoted to 122rpm, and the pressure release of simultaneous reactions kettle is extremely
0MPa；Sequentially add 72 parts of two pairs of allyloxy ethoxybenzene formyl p-phenylenediamine, O- (5- (the chloro- α of 2-, the chloro- p- first of α, α-three
Phenoxy group) -2- Nitrobenzol formyls) after 72 parts of-DL-LACTIC ACID ethyl ester is completely dissolved, add 92 parts of stirring mixing of cross-linking agent so that anti-
The hydrophile-lipophile balance value for answering kettle solution is 2.2, and insulation stands 22 hours；
4th step：When agitator speed is 122rpm, N- (2- chlorine-fluorine benzyls)-N- ethyl-α, α, α-three fluoro- 2 is sequentially added,
6- dinitros -32 parts of p-toluidine, alpha-chloro -2 ', 6 '-diethyl-N- methoxyl methyls -102 parts of monoacetylaniline, 2 ', 4- bis-
32 parts of toluol sulfonanilide, the chloro- N- of 3- (the chloro- 5- trifluoromethyls -2- pyridine radicals of 3-)-α between chloro- α, α, α-three fluoro- 4 '-nitro,
α, α-three fluoro- 2,6- dinitros -32 parts of p-toluidine, lifts reactor pressure so as to reach 0.92MPa, and temperature is 122 DEG C,
Polyreaction 22 hours；Reacting kettle inner pressure is down to 0MPa after the completion of reaction, 12 DEG C are cooled to, is discharged, is entered molding press
Prepared transmission rolling shaft 4-5；
The cross-linking agent be the chloro- α of (E) -4-, the fluoro- N- of α, α-three (1- imidazoles -1- bases -2- the third oxygen ethylidene)-ortho-aminotoluene.
Embodiment 2
Transmission rolling shaft 4-5 of the present invention, and fraction meter by weight are manufactured according to following steps：
1st step：Add 1212 parts of the ultra-pure water that electrical conductivity is 0.82 μ S/cm in a kettle., start agitator in reactor, turn
Speed is 222rpm, starts heat pump, makes reactor temperature rise to 92 DEG C；Successively plus eight chloropropyl polyhedral oligomeric sesquialter silicon
132 parts of oxygen alkane, 132 parts of three isopropoxy silane of γ-methacryloxypropyl, 3- methacryloxypropyl trimethoxies
332 parts of base silane, stirs to being completely dissolved, and it is 8.2 to adjust pH value, and agitator speed is adjusted to 222rpm, and temperature is 172 DEG C,
Esterification 32 hours；
2nd step：Take 3- [the third oxygen of (2,3)-epoxy] 202 parts of hydroxypropyl methyl dimethoxysilane, 2- (4,6- dimethoxypyridins-
2- sulfenyls) 132 parts of-N- Benzoylamides are crushed, and powder diameter is 222 mesh；Plus N, N- bis- replacement-α-thiocarbonyl thio formyl
Replace 332 parts of mix homogeneously of amine, be laid in pallet, tiling thickness is 72mm, it is 20MeV for 9.2kGy, energy to adopt dosage
Alpha ray irradiation 122 minutes, and β x ray irradiation xs of Isodose 172 minutes；
3rd step：(the chloro- α of 2-, α, α-trichlorine is to toluene oxygen to be dissolved in the 5- that concentration is 102ppm through the mixed-powder of the 2nd step process
Base) in 132 parts of-N- mesyl -2- nitrobenzamides, reactor is added, agitator speed is 192rpm, and temperature is 122
DEG C, starting vacuum pump makes the vacuum of reactor reach -0.22MPa, keeps this state response 32 hours；Pressure release is simultaneously passed through nitrogen
Gas, makes reacting kettle inner pressure for 0.82MPa, and insulation stands 32 hours；Agitator speed is promoted to 222rpm, and simultaneous reactions kettle is let out
It is depressed into 0MPa；((the chloro- α of 2-, α, α-three are chloro- for 5- to sequentially add 132 parts of two pairs of allyloxy ethoxybenzene formyl p-phenylenediamine, O-
P- toloxyl) -2- Nitrobenzol formyls) after 182 parts of-DL-LACTIC ACID ethyl ester is completely dissolved, add 132 parts of stirrings of cross-linking agent mixed
Close so that the hydrophile-lipophile balance value of reactor solution is 8.2, and insulation stands 32 hours；
4th step：When agitator speed is 272rpm, N- (2- chlorine-fluorine benzyls)-N- ethyl-α, α, α-three fluoro- 2 is sequentially added,
6- dinitros -132 parts of p-toluidine, alpha-chloro -2 ', 6 '-diethyl-N- methoxyl methyls -182 parts of monoacetylaniline, 2 ', 4-
Two chloro- α, 92 parts of toluol sulfonanilide, the chloro- N- of 3- (the chloro- 5- trifluoromethyls -2- pyridine radicals of 3-) between α, α-three fluoro- 4 '-nitro -
α, α, α-three fluoro- 2,6- dinitros -172 parts of p-toluidine, lifts reactor pressure so as to reach 1.72MPa, temperature is 282
DEG C, polyreaction 32 hours；Reacting kettle inner pressure is down to 0MPa after the completion of reaction, 22 DEG C are cooled to, is discharged, is entered molding press i.e.
Transmission rolling shaft 4-5 can be obtained；
The cross-linking agent is 2- amino-α-((1- carboxyl -1- methylethoxies) imino group) -4- thiazolyl acetic acids.
Embodiment 3
Transmission rolling shaft 4-5 of the present invention, and fraction meter by weight are manufactured according to following steps：
1st step：Add 912 parts of the ultra-pure water that electrical conductivity is 0.62 μ S/cm in a kettle., start agitator in reactor, turn
Speed is 172rpm, starts heat pump, makes reactor temperature rise to 82 DEG C；Successively plus eight chloropropyl polyhedral oligomeric sesquialter silicon
102 parts of oxygen alkane, 112 parts of three isopropoxy silane of γ-methacryloxypropyl, 3- methacryloxypropyl trimethoxies
232 parts of base silane, stirs to being completely dissolved, and it is 4.2 to adjust pH value, and agitator speed is adjusted to 182rpm, and temperature is 142 DEG C,
Esterification 26 hours；
2nd step：Take 3- [the third oxygen of (2,3)-epoxy] 102 parts of hydroxypropyl methyl dimethoxysilane, 2- (4,6- dimethoxypyridins-
2- sulfenyls) 102 parts of-N- Benzoylamides are crushed, and powder diameter is 172 mesh；Plus N, N- bis- replacement-α-thiocarbonyl thio formyl
Replace 232 parts of mix homogeneously of amine, be laid in pallet, tiling thickness is 42mm, adopts the dosage for 6.2kGy, energy to be
The alpha ray irradiation of 11.2MeV 100 minutes, and β x ray irradiation xs of Isodose 132 minutes；
3rd step：(the chloro- α of 2-, α, α-trichlorine is to toluene oxygen to be dissolved in the 5- that concentration is 82ppm through the mixed-powder of the 2nd step process
Base) in 102 parts of-N- mesyl -2- nitrobenzamides, reactor is added, agitator speed is 152rpm, and temperature is 112
DEG C, starting vacuum pump makes the vacuum of reactor reach -0.52MPa, keeps this state response 26 hours；Pressure release is simultaneously passed through nitrogen
Gas, makes reacting kettle inner pressure for 0.62MPa, and insulation stands 26 hours；Agitator speed is promoted to 172rpm, and simultaneous reactions kettle is let out
It is depressed into 0MPa；((the chloro- α of 2-, α, α-three are chloro- for 5- to sequentially add 102 parts of two pairs of allyloxy ethoxybenzene formyl p-phenylenediamine, O-
P- toloxyl) -2- Nitrobenzol formyls) after 112 parts of-DL-LACTIC ACID ethyl ester is completely dissolved, add 102 parts of stirrings of cross-linking agent mixed
Close so that the hydrophile-lipophile balance value of reactor solution is 7.2, and insulation stands 26 hours；
4th step：When agitator speed is 172rpm, N- (2- chlorine-fluorine benzyls)-N- ethyl-α, α, α-three fluoro- 2 is sequentially added,
6- dinitros -72 parts of p-toluidine, alpha-chloro -2 ', 6 '-diethyl-N- methoxyl methyls -122 parts of monoacetylaniline, 2 ', 4- bis-
52 parts of toluol sulfonanilide, the chloro- N- of 3- (the chloro- 5- trifluoromethyls -2- pyridine radicals of 3-)-α between chloro- α, α, α-three fluoro- 4 '-nitro,
α, α-three fluoro- 2,6- dinitros -112 parts of p-toluidine, lifts reactor pressure so as to reach 1.42MPa, temperature is 182
DEG C, polyreaction 26 hours；Reacting kettle inner pressure is down to 0MPa after the completion of reaction, 16 DEG C are cooled to, is discharged, is entered molding press i.e.
Transmission rolling shaft 4-5 can be obtained；
The cross-linking agent is 4- fluoro-alphas-[2- methyl isophthalic acids-oxygen propyl group]-γ-oxo-N, β-diphenyl benzene butyramide.
Reference examples
Reference examples are the service condition that the transmission rolling shaft of certain brand commercially available is used for transmitting material process.
Embodiment 4
Transmission rolling shaft described in the transmission rolling shaft 4-5 that embodiment 1～3 is prepared and reference examples is used for transmitting material process
Service condition is contrasted, and with shock resistance enhancing rate, transmission smoothness enhancing rate, bearing capacity enhancing rate, corrosion resistance
Enhancing rate is counted for technical specification, as a result as shown in table 1：
Transmission rolling shaft of the table 1 described in embodiment 1～3 and reference examples is used for the parameters of the service condition for transmitting material process
Comparing result, as seen from Table 1, transmission rolling shaft 4-5 of the present invention, its shock resistance enhancing rate, transmission smoothness enhancing rate,
Bearing capacity enhancing rate, corrosion resistance enhancing rate are above the product of prior art production.
Additionally, as shown in figure 4, being transmission rolling shaft 4-5 materials of the present invention and wear-resisting strength enhancing rate graph of a relation.Figure
In find out, used by embodiment 1～3, transmission rolling shaft 4-5 materials are evenly distributed, and intensity is high；Show transmission of the present invention in figure
Roller bearing 4-5, its strength enhancing rate are significantly better than existing product.
Claims (5)
1. a kind of for putting damping type transmission equipment in high flexibility mortar structure body, including：Dynamic transfer system (1), installing plate
(2), fixed block (3), transmission system (4), flange positioning disk (5), automation controller (6)；Characterized in that, the power is passed
Installing plate (2) is provided with above defeated system (1), installing plate (2) quantity is 2 groups, pass through fixed block between two groups of installing plates (2)
(3) connect, between two groups of installing plates (2), be provided with transmission system (4), between transmission system (4) and installing plate (2), pass through method
Blue positioning disk (5) are fixedly connected, and described flange positioning disk (5) are located at installing plate (2) outer surface, the automation controller
(6) dynamic transfer system (1) side is located at.
2. according to claim 1 a kind of for putting damping type transmission equipment in high flexibility mortar structure body, its feature exists
In dynamic transfer system (1) includes：Motor (1-1), drive sprocket (1-2), protection bent plate (1-3), horizontal mounting plate
(1-4), locating piece (1-5), fixing axle (1-6), shock mitigation system (1-7)；Motor (1-1) is located at level ground, motor (1-
1) it is connected with automation controller (6) polygon control survey；Drive sprocket (1-2) exports driving shaft external diameter located at motor (1-1)
Surface, drive sprocket (1-2) are bonded with output driving shaft；Protection bent plate (1-3) is protected curved in level " L " shape structure
Plate (1-3) is 08F iron plate materials, and protection bent plate (1-3) surface scribbles antirust paint；Horizontal mounting plate (1-4) is located at protection
Bent plate (1-3) upper surface, is fixedly connected by screw between horizontal mounting plate (1-4) and protection bent plate (1-3), horizontal mounting plate
(1-4) upper surface is provided with locating piece (1-5), and locating piece (1-5) quantity is 2 pieces, by solid between two pieces of locating pieces (1-5)
Dead axle (1-6) connects, and fixing axle (1-6) two ends journal surface is provided with keyway；Shock mitigation system (1-7) pacifies positioned at level
Dress plate (1-4) upper surface, shock mitigation system (1-7) quantity are 2 groups.
3. according to claim 1 a kind of for putting damping type transmission equipment in high flexibility mortar structure body, its feature exists
In transmission system (4) include：Orientation sprocket wheel (4-1), sprocket wheel intermediate rotary shaft (4-2) are divided to sprocket wheel (4-3), stroke adjustment
Sprocket wheel (4-4), transmission rolling shaft (4-5), driver plate (4-6), sprocket wheel fault sensor (4-7)；Orientation sprocket wheel (4-1) tooth top
External diameter surface is provided with transmission rolling shaft (4-5), and each group transmission rolling shaft (4-5) end face rotates connection by driver plate (4-6),
Transmission rolling shaft (4-5) inwall is sequentially sleeved at point to sprocket wheel (4-3) and stroke adjustment sprocket wheel (4-4) external diameter surface from bottom is supreme,
Described point is respectively 2 groups to sprocket wheel (4-3) and stroke adjustment sprocket wheel (4-4) quantity, and above-mentioned all sprocket wheels are by turning in the middle of sprocket wheel
Axle (4-2) is fixedly connected；Sprocket wheel fault sensor (4-7) is located at and divides to sprocket wheel (4-3) surface, sprocket wheel fault sensor
(4-7) it is connected with automation controller (6) polygon control survey.
4. according to claim 3 a kind of for putting damping type transmission equipment in high flexibility mortar structure body, its feature exists
In transmission rolling shaft (4-5) by macromolecular material pressing mold molding, the constituent of transmission rolling shaft (4-5) and manufacture process are such as
Under：
First, transmission rolling shaft (4-5) constituent：
Count by weight, eight 72～132 parts of chloropropyl polyhedral oligomeric silsesquioxanes, γ-methacryloxypropyl
Three 92～132 parts of isopropoxy silane, 132～332 parts of 3- methacryloxypropyl trimethoxy silanes, 3- [(2,3)-
The third oxygen of epoxy] 92～202 parts of hydroxypropyl methyl dimethoxysilane, 2- (4,6- dimethoxypyridin -2- sulfenyls)-N- Benzoylamides
82～132 parts, bis- replacement-α of N, N--thiocarbonyl thio formyl replaces 132～332 parts of amine, 5- of the concentration for 32ppm～102ppm
82～132 parts of (the chloro- α of 2-, α, α-trichlorine is to toloxyl)-N- mesyl -2- nitrobenzamides, two pairs of allyloxy second
72～132 parts of epoxide benzoyl p-phenylenediamine, O- (5- (the chloro- α of 2-, the chloro- p- toloxyl of α, α-three) -2- Nitrobenzol formyls) -
72～182 parts of DL-LACTIC ACID ethyl ester, 92～132 parts of cross-linking agent, N- (2- chlorine-fluorine benzyls)-N- ethyl-α, fluoro- 2, the 6- bis- of α, α-three
32～132 parts of nitro-p-toluidine, alpha-chloro -2 ', 6 '-diethyl-N- methoxyl methyls -102～182 parts of monoacetylaniline,
Bis- chloro- α of 2 ', 4-, 32～92 parts of toluol sulfonanilide between α, α-three fluoro- 4 '-nitro, the chloro- N- of 3- (the chloro- 5- trifluoromethyls -2- of 3-
Pyridine radicals)-α, α, α-three fluoro- 2,6- dinitros -32～172 parts of p-toluidine；
The cross-linking agent be the chloro- α of (E) -4-, the fluoro- N- of α, α-three (1- imidazoles -1- bases -2- the third oxygen ethylidene)-ortho-aminotoluene, 4-
Fluoro-alpha-[2- methyl isophthalic acids-oxygen propyl group]-γ-oxo-N, β-diphenyl benzene butyramide, 2- amino-α-((1- carboxyl -1- methyl second
Oxygen) imino group) any one in -4- thiazolyl acetic acids；
2nd, the manufacture process of transmission rolling shaft (4-5), comprises the steps of：
1st step：Add 222～1212 parts of the ultra-pure water that electrical conductivity is 0.22 μ S/cm～0.82 μ S/cm in a kettle., start
Agitator in reactor, rotating speed are 102rpm～222rpm, start heat pump, make reactor temperature rise to 72 DEG C～92
℃；Successively plus eight chloropropyl polyhedral oligomeric silsesquioxanes, three isopropoxy silane of γ-methacryloxypropyl, 3-
Methacryloxypropyl trimethoxy silane, stirs to being completely dissolved, and it is 2.2～8.2 to adjust pH value, by agitator speed
122rpm～222rpm is adjusted to, temperature is 102 DEG C～172 DEG C, esterification 22～32 hours；
2nd step：Take 3- [the third oxygen of (2,3)-epoxy] hydroxypropyl methyl dimethoxysilane, 2- (4,6- dimethoxypyridin -2- sulfur
Base)-N- Benzoylamides are crushed, and powder diameter is 122～222 mesh；Plus bis- replacement-α of N, N--thiocarbonyl thio formyl replaces
Amine mix homogeneously, is laid in pallet, and tiling thickness is 22mm～72mm, adopts the dosage for 2.2kGy～9.2kGy, energy to be
The alpha ray irradiation of 2.2MeV～20MeV 22～122 minutes, and β x ray irradiation xs of Isodose 82～172 minutes；
3rd step：Through the 2nd step process mixed-powder be dissolved in 5- (the chloro- α of 2-, α, α-trichlorine is to toloxyl)-N- mesyls-
In 2- nitrobenzamides, reactor is added, agitator speed is 92rpm～192rpm, and temperature is 102 DEG C～122 DEG C, starts
Vacuum pump makes the vacuum of reactor reach -0.92MPa～-0.22MPa, keeps this state response 22～32 hours；Pressure release is simultaneously
Nitrogen is passed through, makes reacting kettle inner pressure for 0.22MPa～0.82MPa, insulation stands 22～32 hours；Agitator speed is promoted to
122rpm～222rpm, simultaneous reactions kettle pressure release to 0MPa；Sequentially add two pairs of allyloxy ethoxybenzene formyl p-phenylenediamine,
After O- (5- (the chloro- α of 2-, the chloro- p- toloxyl of α, α-three) -2- Nitrobenzol formyls)-DL-LACTIC ACID ethyl ester is completely dissolved, adds and hand over
Connection agent stirring mixing so that the hydrophile-lipophile balance value of reactor solution is 2.2～8.2, and insulation stands 22～32 hours；
4th step：When agitator speed is 122rpm～272rpm, N- (2- chlorine-fluorine benzyls)-N- ethyl-α, α is sequentially added,
The fluoro- 2,6- dinitros-p-toluidines of α-three, alpha-chloro -2 ', 6 '-diethyl-N- methoxyl methyls-monoacetylaniline, 2 ', 4- bis-
Toluol sulfonanilide, the chloro- N- of 3- (the chloro- 5- trifluoromethyls -2- pyridine radicals of 3-)-α between chloro- α, α, α-three fluoro- 4 '-nitro, α, α -
Three fluoro- 2,6- dinitros-p-toluidines, lift reactor pressure so as to reach 0.92MPa～1.72MPa, and temperature is 122 DEG C
～282 DEG C, polyreaction 22～32 hours；Reacting kettle inner pressure is down to 0MPa after the completion of reaction, 12 DEG C～22 DEG C are cooled to,
Discharging, enters molding press and can be prepared by transmission rolling shaft (4-5).
5. a kind of engineering philosophy for putting damping type transmission equipment in high flexibility mortar structure body, it is characterised in that the engineering
Principle includes following step：
1st step：After required transmission material is positioned over transmission rolling shaft (4-5) surface, automation controller (6) starts motor (1-
1), the output driving shaft of motor (1-1) drives drive sprocket (1-2) uniform speed rotation, and drive sprocket (1-2) will by chain
Power is transferred to orient sprocket wheel (4-1), so as to drive orientation sprocket wheel (4-1) to do uniform motion in the same direction；
2nd step：Orientation sprocket wheel (4-1) drives transmission rolling shaft (4-5) to do vertical uniform motion upwards, so as to power to be transferred to point
To sprocket wheel (4-3), two components are identical to sprocket wheel (4-3) rotation direction, so as to drive both sides transmission rolling shaft (4-5) to do opposite direction fortune
Dynamic；
3rd step：Transmission rolling shaft (4-5) through too moving horizontally to after sprocket wheel (4-3), both sides stroke adjustment sprocket wheel (4-4)
Transmission rolling shaft (4-5) is driven to do reciprocation cycle motion, so as to material is sent to desired location；
4th step：In the course of the work, shock mitigation system (1-7) does automatic damping process according to equipment shock conditions, and then reduces setting
Standby energy loss；During transmission material, sprocket wheel fault sensor (4-7) real-time detection transmission system (4) transmits feelings to equipment
Condition, when transmission system (4) is stuck or transfer rate can not reach default effect, signal is passed by sprocket wheel fault sensor (4-7)
Automation controller (6) the 1min～2min that reports to the police is handed to, and points out staff maintenance process to be carried out to equipment.
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| CN105173537A (en) * | 2015-07-20 | 2015-12-23 | 杭州斗源机械电子有限公司 | Chain conveying mechanism |
| CN205397227U (en) * | 2016-02-25 | 2016-07-27 | 台州市协丰机械有限公司 | Injection molding machine automatic feeding device with shock attenuation effect |
| CN106040041A (en) * | 2016-06-23 | 2016-10-26 | 徐州工程学院 | Horizontal powder material mixing machine with spraying and blowing device and work method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201882542U (en) * | 2010-11-17 | 2011-06-29 | 湖州德能物流设备有限公司 | Dynamic suspension linear conveyor |
| CN202729135U (en) * | 2012-02-24 | 2013-02-13 | 无锡市顺达物流涂装设备有限公司 | Bidirectional operation double-chain conveyor |
| CN204096560U (en) * | 2014-10-18 | 2015-01-14 | 日照港集团岚山港务有限公司 | The scraping mechanism of a kind of harbour bucket elevator |
| CN104495228A (en) * | 2014-12-09 | 2015-04-08 | 宋秀磊 | Chain belt type telescopic bidirectional conveying device |
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Application publication date: 20170315 |