CN106493833B - A kind of Transmission of Super-Long Large Diameter concrete tubular pile punching block machining deformation accuracy control method - Google Patents

A kind of Transmission of Super-Long Large Diameter concrete tubular pile punching block machining deformation accuracy control method Download PDF

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Publication number
CN106493833B
CN106493833B CN201610946831.7A CN201610946831A CN106493833B CN 106493833 B CN106493833 B CN 106493833B CN 201610946831 A CN201610946831 A CN 201610946831A CN 106493833 B CN106493833 B CN 106493833B
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punching block
semicircle
welding
meters
super
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CN106493833A (en
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陈益民
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Jiangsu Hai Heng Building Material Machinery Co ltd
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Jiangsu Haiheng Building-Materials Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/10Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

The invention discloses a kind of Transmission of Super-Long Large Diameter concrete tubular pile punching block machining deformation accuracy control methods, the following steps are included: step 1: hot rolled plate being pressed into semicircle punching block cylinder with pressure forming machine first, through being straightened, deformation caused by rebound in pressing process is eliminated, enough straightness required precisions are obtained;Step 2: semicircle punching block cylinder is welded into the Transmission of Super-Long Large Diameter semicircle punching block cylinder that length is 12-20 meters;Step 3: Transmission of Super-Long Large Diameter semicircle punching block cylinder body outer wall symmetrical welding is welded into reinforcing rib, is straightened smoothing again;Step 4: horizontal linear finishing machine is increased with overlength and carries out the whole finishing running wheel outer circle, end face, punching block end connecting plate of concave-convex molding.The present invention can be efficiently against there are deformation accuracies to be difficult to control deficiency in existing manufacture processing technology using this method, and the punching block inner wall straightness control processed is in the L/4000 range of punching block length L, and concentricity control is in ± 2mm range.

Description

A kind of Transmission of Super-Long Large Diameter concrete tubular pile punching block machining deformation accuracy control method
Technical field
The present invention relates to a kind of building material machinery manufacturing technology field more particularly to a kind of Transmission of Super-Long Large Diameter concrete tubular pile steel Mould machining deformation accuracy control method.
Background technique
Pipe pile steel mold is the main consumption of the architectural engineerings complete set of equipments such as city capital construction, large bridge, harbour construction Damage component, the construction for architectural engineering pretensioning prestressed concrete pile.Punching block usually by length up to 8000~55000mm, The upper and lower mould of 300~1400mm of diameter molds, and upper die and lower die constitute the welding with certain rigidity using welding manner Structure.Punching block manufacture need to guarantee that upper lower shell can be molded accurately, water-tight mud in operational process, be easy to clear mould again with finishing. Since cast-in-place concrete need to be through high speed rotation centrifugal forming, thus to barrel lenght direction concentricity with higher and straight Dimension requirement.However the manufacture of punching block processing need to be suppressed and be produced in deformation process through processes such as the compression moulding of special pressure machine, welding Thermal deformation caused by raw rebound and welding processing frequently results in punching block and generates excessive straightness and coaxiality deviation, to make It generates and is eccentrically rotated in casting process, the size for influencing the normal operation for being centrifuged complete set of equipments and being poured tubular pole product.
Traditional punching block processing method is formed using the more piece barrel soldering no more than 2 meters long, and straightness and bias are caused Degree is difficult to meet high-precision requirement, hence it is imperative that solving the deformation accuracy control in punching block manufacture process.In recent years Come, as the demand and engine request in market are continuously improved, the volume of concrete works structural construction is increasing, it is desirable that coagulation Native article technology also improves therewith.Since the single-unit length of tubular pole is by more and more concerns in the industry, connect for splicing Head pile body parent between material difference caused by pile driving stress wave transmitting when waveform change to make hammering when connecing The considerations of head integrality is affected, the single-unit length for producing tube coupling is increasingly longer, and diameter is also increasing, more preferable to pursue Pile body integrity.For this purpose, the accurate manufacturing technique of Transmission of Super-Long Large Diameter prestressed concrete pipe pile punching block becomes the key of tubular pole quality.
But Transmission of Super-Long Large Diameter pipe pile steel mold manufacture to production technology, process equipment it is more demanding, and quality control Difficulty and risk can also increase with it, and therefore, how scientific and reasonable control Transmission of Super-Long Large Diameter pipe pile steel mold accurate manufacturing technique is super The necessary condition of long large-diameter tubular pile manufacture.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of Transmission of Super-Long Large Diameter concrete that can control deformation accuracy Pipe pile steel mold machining deformation accuracy control method.
Its technical scheme applied to solve the technical problem is: a kind of Transmission of Super-Long Large Diameter concrete tubular pile punching block machining deformation Accuracy control method, comprising the following steps:
Step 1: hot rolled plate pressure forming machine is suppressed the half of 5-10 meters long of growth first by compression moulding and alignment Round punching block cylinder, is straightened on straightener, is eliminated deformation caused by semicircle punching block cylinder is sprung back in pressing process, is obtained Enough to straightness required precision, it is spare;
Step 2: welding, it is 12-20 meters that semicircle punching block cylinder, which is welded into length, and diameter is that 1-2 meters of overlength is straight greatly Diameter semicircle punching block cylinder, it is spare;
Step 3: Transmission of Super-Long Large Diameter semicircle punching block cylinder body outer wall symmetrical welding is welded and is reinforced by symmetrical welding and alignment Muscle is straightened smoothing again, spare;
Step 4: molding is increased horizontal linear finishing machine with overlength and is carried out outside the whole finishing running wheel of concave-convex molding Circle, end face, punching block end connecting plate.
Preferably, being equipped with the U-shaped cavity plate being used cooperatively, the U below the U-shaped punch-pin of pressure forming machine in the step 1 The length of shape punch-pin is greater than 6 meters, straightness≤± 1.5mm, and compression moulding uses hydraulic slow pressurization, the U-shaped punch-pin pressure To the U-shaped cavity plate be close to hot rolled plate outer wall after pressure maintaining 1-3 minutes with reducing reflected rate, then release.
Preferably, the semicircle pressure forming machine that the pressure forming machine is 6 meters of length, the straightener is 12 meters of length Horizontal straightener, the overlength increase the overlength that horizontal machine tool is 15 meters of length and increase horizontal linear finishing machine.
Preferably, the straightener includes alignment benchmark base and gravity drop hammer pendulum, the alignment benchmark base straight length Straightness≤the L/5000 in direction.
Preferably, in the step 3 symmetrical welding be be combined into round shape punching block axle center be it is symmetrical, along its length by Both ends carry out reinforcing rib welding to center simultaneously, reduce thermal deformation caused by welding processing.
Preferably, through finishing, concentricity is controlled in ± 1mm running wheel outer circles after steel die in the step 4 In range, surface roughness Ra≤6.3 μm.
The invention has the advantages that using Transmission of Super-Long Large Diameter concrete tubular pile punching block machining deformation accuracy control method, This method can be difficult to the deficiency controlled efficiently against deformation accuracy present in existing manufacture processing technology, what processing obtained Pipe pile steel mold inner wall straightness is can be controlled within the scope of the L/4000 of punching block length L, and concentricity can be controlled in ± 2mm range It is interior, not only fully meet the requirement of JC/T532 technical standard, and it is significant be higher than classical production process L/3000 achieved and The deformation accuracy of ± 5mm, to greatly improve the concentricity of running wheel in centrifugal casting, flange and mold cylinder, it is ensured that system The tubular pole made reaches straightness and the concentricity requirement of requirement;Transmission of Super-Long Large Diameter semicircle punching block cylinder has in engineering-built Many advantages, the production of Transmission of Super-Long Large Diameter semicircle punching block cylinder on splicing pedestal without carrying out to straight, adjustment, welding, inspection The links such as test, thus the production of Transmission of Super-Long Large Diameter semicircle punching block cylinder can shorten the production cycle, improve production efficiency, while can also The possible fault generated by many manual operations is reduced or avoided, is conducive to improve and stabilized product quality, overlength is straight greatly Diameter semicircle punching block cylinder is with a wide range of applications, and Social benefit and economic benefit is preferable.
Detailed description of the invention
Fig. 1 is the molded schematic diagram of pressure forming machine of the invention.
Fig. 2 is the schematic diagram that straightener of the invention is straightened.
Fig. 3 is the schematic diagram of symmetrical welding of the invention.
Fig. 4 is the schematic diagram that overlength of the invention increases horizontal machine tool finishing.
1. U-shaped punch-pin in figure, 2. U-shaped cavity plates, 3. alignment benchmark bases, 4. gravity drop hammers pendulum.
Specific embodiment
The present invention is described in further details below in conjunction with the drawings and specific embodiments.
As shown in Figure 1 to 4, schematic diagram of the invention, a kind of Transmission of Super-Long Large Diameter concrete tubular pile punching block machining deformation essence Spend control method, comprising the following steps:
Step 1: hot rolled plate pressure forming machine is suppressed 6 meters of long semicircles of growth first by compression moulding and alignment Punching block cylinder is straightened on straightener, is eliminated deformation caused by semicircle punching block cylinder is sprung back in pressing process, is obtained foot Enough straightness required precisions, it is spare;
Step 2: welding, it is 15 meters that semicircle punching block cylinder, which is welded into length, the Transmission of Super-Long Large Diameter that diameter is 1.5 meters Semicircle punching block cylinder, it is spare;
Step 3: Transmission of Super-Long Large Diameter semicircle punching block cylinder body outer wall symmetrical welding is welded and is reinforced by symmetrical welding and alignment Muscle is straightened smoothing again, spare;
Step 4: molding is increased horizontal linear finishing machine with overlength and is carried out outside the whole finishing running wheel of concave-convex molding Circle, end face, punching block end connecting plate.
The U-shaped cavity plate 2 being used cooperatively is equipped in the step 1 below the U-shaped punch-pin 1 of pressure forming machine, the U-shaped is convex The length of mould 1 is greater than 6 meters, straightness≤± 1.5mm, and compression moulding uses hydraulic slow pressurization, and the U-shaped punch-pin 1 is depressed into After the U-shaped cavity plate 2 is close to hot rolled plate outer wall pressure maintaining 1-3 minutes with reducing reflected rate, then release.The pressure forming The semicircle pressure forming machine that machine is 6 meters of length, the horizontal straightener that the straightener is 12 meters of length, the overlength is increased horizontal Lathe is that 15 meters of length of overlength increases horizontal linear finishing machine.The straightener includes alignment benchmark base 3 and gravity Hammer pendulum 4, the straightness≤L/5000 in the alignment 3 straight length direction of benchmark base.The weldering of symmetrical welding in the step 3 Termination process be combined by four welding operators round shape punching block axle center be it is symmetrical, along its length simultaneously from both ends to center The welding of reinforcing rib is carried out, thermal deformation caused by welding processing is reduced.Running wheel outer circle is coaxial after steel die in the step 4 Degree is finished, and concentricity controls surface roughness Ra≤6.3 μm within the scope of ± 1mm.
Embodiment one:
The processing of 1400 × 390000 pretensioned prestressed concrete pipe pile punching block of Φ: punching block processing is carried out by following process: 1. blanking prepares, including semicircle punching block cylinder, ring muscle, vertical muscle, matchboard, end connecting plate, running wheel, gusset, die bolt.Semicircle Shape punching block cylinder is suppressed on 6 meters of long pressure forming machines.2. point dress, by semicircle punching block cylinder, matchboard, running wheel, Vertical muscle, ring muscle, gusset are hung in order on dress platform, secured by design requirement spot welding.Two panels semicircle punching block cylinder is corresponding Molding connects into a full circle entirety with die bolt.3. the punching block that point welds is hung in big weldment, by balanced welding by welding It connects sequence welding procedure and completes welding.4. correcting several intermediate processs, the punching block to be welded connected opens punching block after cooling down completely, leads to The alignment of overcorrect press machine, molds again after smoothing, connects into a full circle entirety with die bolt.5. Vehicle Processing will correct At punching block pass through horizontal lathe and process running wheel outer circle, end face, punching block connecting plate, it is ensured that punching block running wheel is away from, length.6. general assembly And paint, the punching block that Vehicle Processing is terminated bore connecting hole by design requirement, then the number of pressing connects into the punching block of complete set.It is logical It crosses centrifuge and carries out empty mould test running, to ensure that it is not beated.Punching block is opened again, inner wall is sanded, and check each inside dimension.It closes Molding checks external dimensions and open defect after lattice, it is ensured that a whole set of steel is completed in scarfing cinder, deburring, japanning after massless problem The processing of mould.
Q/321202JJC003-2012 " 700-Φ of diameter of phi, 1400 pretensioning prestressed concrete is pressed to the punching block of processing Pipe pile steel mold " standard requirements progress size precision testing is as a result as follows:
Stake mould inner diameter deviation :+3mm
The same section inner diameter deviation of cylinder :+2mm
Connection flange working face and Barrel alignment squareness tolerance: 0.2mm
Running wheel working surface diameter tolerance: meet GB/T1800.2-2009 requirement
Running wheel work surface roughness: Ra≤6.3 μm
Running wheel wheel shafts thickness deviation: 5mm
Running wheel is away from deviation: 2mm
Running wheel and cylinder concentricity tolerance: 1.5mm
Stake mould inner surface element line straightness: overall length 3.5mm
Away from 0.5mm in 600 range of both ends
Noload test run: the sound steady, without exception
Testing result shows that stake mould internal diameter through detection stake mould inner surface element line straightness is 3.5mm, and away from both ends 600mm It is 0.5mm in range, running wheel and cylinder concentricity tolerance are 1.5mm.Fully meet Q/321202JJC003-2012 " diameter of phi 700-Φ, 1400 pretensioned prestressed concrete pipe pile punching block " standard requirements, and obtain very satisfied Deformation control essence Degree.
Embodiment two:
The processing of 1200 × 44600 pretensioned prestressed concrete pipe pile punching block of Φ is by following process progress punching block processing: 1. Blanking prepares, including semicircle punching block cylinder, ring muscle, vertical muscle, matchboard, end connecting plate, running wheel, gusset, die bolt.It is semicircle Punching block cylinder is suppressed on 6 meters of long pressure forming machines.2. point dress by semicircle punching block cylinder, matchboard, running wheel, is indulged Muscle, ring muscle, gusset are hung in order on dress platform, secured by design requirement spot welding.The corresponding conjunction of two panels semicircle punching block cylinder Mould connects into a full circle entirety with die bolt.3. the punching block that welds of point is hung in big weldment by welding, by being symmetrically welded Sequence welding procedure completes welding.4. correcting several intermediate processs, the punching block to be welded connected opens punching block after cooling down completely, passes through Straightening press alignment, molds again after smoothing, connects into a full circle entirety with die bolt.5. correction is completed in Vehicle Processing Punching block pass through horizontal lathe and process running wheel outer circle, end face, punching block connecting plate, it is ensured that punching block running wheel is away from, length.6. general assembly and Paint, the punching block that Vehicle Processing is terminated bore connecting hole by design requirement, and then the number of pressing connects into the punching block of complete set.Pass through Centrifuge carries out empty mould test running, to ensure that it is not beated.Punching block is opened again, inner wall is sanded, and check each inside dimension.It is qualified Molding checks external dimensions and open defect afterwards, it is ensured that a whole set of punching block is completed in scarfing cinder, deburring, japanning after massless problem Processing.
Q/321202JJC003-2012 " 700-Φ of diameter of phi, 1400 pretensioning prestressed concrete is pressed to the punching block of processing Pipe pile steel mold " standard requirements progress size precision testing is as a result as follows:
Stake mould inner diameter deviation :+1mm
The same section inner diameter deviation of cylinder :+3mm
Connection flange working face and Barrel alignment squareness tolerance: 0.15mm
Running wheel working surface diameter tolerance: meet GB/T1800.2-2009 requirement
Running wheel work surface roughness: Ra≤6.3 μm
Running wheel wheel shafts thickness deviation: 5mm
Running wheel is away from deviation: 1.5mm
Running wheel and cylinder concentricity tolerance: 1mm
Stake mould inner surface element line straightness: overall length 3.5mm
Away from 0.5mm in 600 range of both ends
Noload test run: the sound steady, without exception
Testing result shows that stake mould internal diameter through detection stake mould inner surface element line straightness is 3.5mm, and away from both ends 600mm It is 0.5 in range, running wheel and cylinder concentricity tolerance are 1mm.Fully meet Q/321202JJC003-2012 " diameter of phi 700- 1400 pretensioned prestressed concrete pipe pile punching block of Φ " standard requirements, and obtain very satisfied Deformation control precision.
The above is only the ranges that preferred embodiments of the present invention, the present invention that therefore, it cannot be limited according to are implemented, i.e., according to the present invention Equivalence changes made by description and decoration, all should belong to the present invention covering in the range of.

Claims (1)

1. a kind of Transmission of Super-Long Large Diameter concrete tubular pile punching block machining deformation accuracy control method, it is characterised in that: including following step It is rapid:
Step 1: hot rolled plate pressure forming machine is suppressed 5-10 meters of long semicircles of growth first by compression moulding and alignment Punching block cylinder is straightened on straightener, is eliminated deformation caused by semicircle punching block cylinder is sprung back in pressing process, is obtained foot Enough straightness required precisions, it is spare;
Step 2: welding, it is 12-20 meters that semicircle punching block cylinder, which is welded into length, the Transmission of Super-Long Large Diameter that diameter is 1-2 meters half Round punching block cylinder, it is spare;
Step 3: Transmission of Super-Long Large Diameter semicircle punching block cylinder body outer wall symmetrical welding is welded reinforcing rib, warp by symmetrical welding and alignment Alignment smoothing again, it is spare;
Step 4: molding increases horizontal linear finishing machine with overlength and carries out the whole finishing running wheel outer circle of concave-convex molding, end Face, punching block end connecting plate;
The U-shaped cavity plate (2) being used cooperatively is equipped in the step 1 below the U-shaped punch-pin (1) of pressure forming machine, the U-shaped is convex The length of mould (1) is greater than 6 meters, straightness≤± 1.5mm, and compression moulding uses hydraulic slow pressurization, the U-shaped punch-pin (1) Pressure maintaining 3-5 minutes are depressed into after the U-shaped cavity plate (2) is close to hot rolled plate outer wall with reducing reflected rate, then release;
The semicircle pressure forming machine that the pressure forming machine is 6 meters of length, the horizontal straightener that the straightener is 12 meters of length, The overlength increases the overlength that horizontal machine tool is 15 meters of length and increases horizontal linear finishing machine;
The straightener includes alignment benchmark base (3) and gravity drop hammer pendulum (4), the straight length of alignment benchmark base (3) Straightness≤the L/5000 in direction;
In the step 3 symmetrical welding be be combined into round shape punching block axle center be it is symmetrical, it is same from both ends to center along its length The welding of Shi Jinhang reinforcing rib, reduces thermal deformation caused by welding processing;
For running wheel outer circles through finishing, concentricity controls the end face within the scope of ± 1mm after steel die in the step 4 Roughness Ra≤6.3 μm;
Carry out punching block processing by following process: (1) blanking prepares, including semicircle punching block cylinder, ring muscle, vertical muscle, matchboard, end Connecting plate, running wheel, gusset, die bolt, semicircle punching block cylinder are suppressed on 6 meters of long pressure forming machines;(2) point dress, Semicircle punching block cylinder, matchboard, running wheel, vertical muscle, ring muscle, gusset are hung in order on dress platform, by design requirement spot welding Securely, the corresponding molding of two panels semicircle punching block cylinder connects into a full circle entirety with die bolt;(3) it welds, by spot welding Good punching block is hung in big weldment, completes welding by sequence welding procedure is symmetrically welded;(4) several intermediate processs are corrected, it is to be welded Good punching block opens punching block after cooling down completely, is straightened by straightening press, is molded again after smoothing, connects into one with die bolt A full circle is whole;(5) Vehicle Processing, the punching block that correction is completed process running wheel outer circle, end face, punching block connection by horizontal lathe Plate, it is ensured that punching block running wheel is away from, length;(6) general assembly and paint, the punching block that Vehicle Processing is terminated bore connecting hole by design requirement, so The number of pressing connects into the punching block of complete set afterwards, carries out empty mould test running by centrifuge, to ensure that it is not beated, then opens punching block Inner wall is sanded, and checks each inside dimension.
CN201610946831.7A 2016-10-26 2016-10-26 A kind of Transmission of Super-Long Large Diameter concrete tubular pile punching block machining deformation accuracy control method Active CN106493833B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09254119A (en) * 1996-03-22 1997-09-30 Nikko Co Ltd Bolt clamping/releasing device of form for forming concrete product
CN1966202A (en) * 2005-11-19 2007-05-23 泰州海恒建材机械有限责任公司 Centrifugal concrete pile die production process
CN201009361Y (en) * 2007-03-18 2008-01-23 泰州海恒建材机械有限责任公司 Centrifugal type concrete prism pile molding mould
CN102303222A (en) * 2011-08-30 2012-01-04 江苏海恒建材机械有限公司 Process for producing pre-tensioned and pre-stressed concrete pile mold

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09254119A (en) * 1996-03-22 1997-09-30 Nikko Co Ltd Bolt clamping/releasing device of form for forming concrete product
CN1966202A (en) * 2005-11-19 2007-05-23 泰州海恒建材机械有限责任公司 Centrifugal concrete pile die production process
CN201009361Y (en) * 2007-03-18 2008-01-23 泰州海恒建材机械有限责任公司 Centrifugal type concrete prism pile molding mould
CN102303222A (en) * 2011-08-30 2012-01-04 江苏海恒建材机械有限公司 Process for producing pre-tensioned and pre-stressed concrete pile mold

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Denomination of invention: A method for controlling the deformation accuracy of steel molds for ultra long and large diameter concrete pipe piles during processing

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