CN106492585A - A kind of TREATMENT OF VOCs system - Google Patents

A kind of TREATMENT OF VOCs system Download PDF

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Publication number
CN106492585A
CN106492585A CN201611167377.1A CN201611167377A CN106492585A CN 106492585 A CN106492585 A CN 106492585A CN 201611167377 A CN201611167377 A CN 201611167377A CN 106492585 A CN106492585 A CN 106492585A
Authority
CN
China
Prior art keywords
coating room
return air
air duct
vocs
treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611167377.1A
Other languages
Chinese (zh)
Inventor
朱健
金建华
王锦忠
丁勇杰
张全兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI COSCO KAWASAKI HEAVY INDUSTRIES STEEL STRUCTURE Co Ltd
Original Assignee
SHANGHAI COSCO KAWASAKI HEAVY INDUSTRIES STEEL STRUCTURE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI COSCO KAWASAKI HEAVY INDUSTRIES STEEL STRUCTURE Co Ltd filed Critical SHANGHAI COSCO KAWASAKI HEAVY INDUSTRIES STEEL STRUCTURE Co Ltd
Priority to CN201611167377.1A priority Critical patent/CN106492585A/en
Publication of CN106492585A publication Critical patent/CN106492585A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/07Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708Volatile organic compounds V.O.C.'s
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0258Other waste gases from painting equipments or paint drying installations

Abstract

The present invention relates to a kind of volatile materials processing system, which includes:Coating room as working space(1), and coating room(1)The return air duct that air outlet is connected(2), it is arranged on return air duct(2)Tail end, and process coating room(1)The catalytic combustion system of the organic matter for volatilizing(3), for monitoring coating room(1)The state of interior volatile organic compounds and the on-Line Monitor Device of composition(4)Which has the technical effect that, compared with noxious air recycling configuration is integrally carried out to Painting Shop factory building, greatly reduce configuration scale and the power of aftertreatment device, reduce investment and energy consumption.Greatly improve production efficiency, meet Painting Construction of Steel Structures actual requirement, coordinate with U-shaped return air duct, charcoal absorption catalytic combustion device, VOCs on-Line Monitor Devices integration application, solve the contradiction with production in VOCs process.

Description

A kind of TREATMENT OF VOCs system
Technical field
The present invention relates to a kind of volatile materials processing system, more particularly to a kind of volatile organic matter is by activity Charcoal catalytic combustion system processing system.
Background technology
In recent years, country is quickening propulsion volatile organic matter(Hereinafter referred to as:VOCs)Reduce discharging, General Promotion industry VOCs Prevention and cure of pollution level, improves city atmospheric environment quality, according to State Council《Prevention and control of air pollution action plan》Deng documentation requirements, Each industrial enterprise reduces discharging the circumstances that actual effect really must be substantially improved by production link is faced directly.But existing coating room is difficult at present The various product coating decoration for being comprehensively suitable for industrial enterprise is actually needed, and particularly steel construction manufacturing enterprise is by product structure spy Property and steel construction factory equipment, layout etc. limit still without suitable application produce with VOCs processing systems with meet production, Reclaim, dispose needs.
Painting Construction of Steel Structures coating characteristic determines construction period, and after the construction of general one paint spraying, drying time is 8 Hour or so, after needing standing and drying to reach overcoating space requirement within the time period, after just carrying out, the application of paint is applied together Work.Steel construction product performance determines that the efficiency that constructs using the fixed coating room of tradition is and its low, fixed coating room Treat that application component, using delivery platform, chassis or circulation chaining turnover coating room, is not suitable for high-volume, version changeable etc. The production and processing of steel structure member.
Content of the invention
The problem to be solved in the present invention is to provide a kind of painting VOCs processing systems, when using this painting The pernicious gas produced during being adapted to steel structure coating production operation with VOCs processing systems and its corollary apparatus, realization Effectively reclaim and dispose, the discharge of strict control pollutant meets the requirement of national relevant environment preservation law regulation, solves ring Protect the contradiction that existence is produced with enterprise.
For achieving the above object, the present invention is adopted the following technical scheme that:A kind of application TREATMENT OF VOCs system, Which includes:
Coating room, the coating room be painting operation space, the coating room include at least one application unit;
Return air duct, the return air duct are connected with the air outlet of coating room, and the return air duct is U-shape structure;
Catalytic combustion system, the catalytic combustion system connect the tail end of return air duct, and process coating room by return air duct The organic matter for volatilizing;
On-Line Monitor Device, the on-Line Monitor Device are used for monitoring the state of volatile organic compounds and composition in coating room, and Show screen display and fed back.
Further technical scheme is that the coating room is portable coating room, the portable coating room bottom surface laying There is light rail as mobile guide track.
Further technical scheme is that the application unit is doorframe structure, is provided with bottom girder in the bottom of doorframe structure, The bottom of bottom girder is additionally provided with two-wheel edge wheel group, and the two-wheel edge wheel group is erected on light rail, and can be movable with light rail.
Further technical scheme is that the front end of the application unit is provided with soft roller shutter door, by soft roller shutter door Open and close the sealing or unlatching for realizing application unit.
Further technical scheme is that the both sides body of wall of the application unit and top are sealed using rock wool composite color steel plate material Close.
Further technical scheme is that the wherein side of the both sides body of wall of the application unit is provided with safety door, mends wind wind Machine, side illumination lamp group;Opposite side is provided with air draught cavity, inlet scoop, air outlet, paint mist filtering device, lighting lamp group.
Further technical scheme is that the volatile organic matter in application unit enters air draught cavity from inlet scoop, so Return air duct cavity is entered afterwards from the air outlet of air draught cavity.
Further technical scheme is to open up daylighting window at the top of the application unit, and close with transparent organic glass Envelope.
Further technical scheme is, the air outlet of the coating room is cage formula air outlet, the cage of the coating room Formula air outlet is connected with return air duct.
Further technical scheme is that the position that the return air duct is coordinated with coating room cage formula air outlet is using U-shaped Structure, U-shape structure carry out covering with flexible-belt and form closed return air duct.
Further technical scheme is, the catalytic combustion system is charcoal absorption catalytic combustion system, application unit The waste gas produced during interior coating decoration is adsorbed onto charcoal absorption catalysis burning by inlet scoop, air outlet, return air duct Device is processed.
Further technical scheme is that the on-Line Monitor Device of the volatile organic matter adopts hydrogen flame ion monitoring Device.
The invention has the beneficial effects as follows:Painting Shop producing region and component are carried out drawing to arrange portable coating room Divide, seal, compared with noxious air recycling configuration is integrally carried out to Painting Shop factory building, greatly reduce subsequent treatment dress The configuration scale that puts and power, reduce investment and energy consumption.And portable coating room compares fixed coating room, its movement for possessing The characteristic of sealing application component placement region is covered, split, is then greatly improved production efficiency, is met Painting Construction of Steel Structures reality Border require, coordinate with U-shaped return air duct, charcoal absorption catalytic combustion device, VOCs on-Line Monitor Devices integration application, solution Determine in VOCs process and the contradiction for producing.
Description of the drawings
Fig. 1 is the structure schematic diagram of the present invention.
Fig. 2 is the planar structure simplified schematic diagram of the present invention.
Fig. 3 is the structure schematic diagram that the return air duct in the present invention is connected with catalytic combustion system.
Fig. 4 is the connection signal sketch of the return air duct in the present invention and the inlet scoop of application unit.
Specific embodiment
For clearer explanation technical scheme, the present invention is described further below in conjunction with the accompanying drawings.
Fig. 1 is the structure schematic diagram and floor map of the present invention, with reference to shown in Fig. 1,2, a kind of application volatility Organic matter processing system, which includes:Used as the coating room 1 in painting operation space, the coating room 1 includes at least one application list Unit 10;Return air duct 2, the return air duct 2 are connected with the air outlet of coating room 1, and the return air duct 2 is U-shape structure;Catalysis Burner 3, the catalytic combustion system 3 connect the tail end of return air duct 2, and process coating room 1 and volatilized by return air duct 2 The organic matter for going out;On-Line Monitor Device 4, the on-Line Monitor Device 4 be used for monitoring in coating room 1 state of volatile organic compounds and Composition, and show on a display screen and fed back.
In the present embodiment, the coating room 1 is portable coating room, and the bottom surface of the portable coating room is equipped with gently Rail 5 is used as mobile guide track.Application unit 10 is doorframe structure 15, is provided with bottom girder 13 in the bottom of doorframe structure, in bottom girder 13 bottom is additionally provided with two-wheel edge wheel group, and the two-wheel edge wheel group is erected on light rail 5, and can be movable with light rail 5.
The front end of application unit 10 is soft roller shutter door 14, realizes application unit 10 by the keying of soft roller shutter door 14 Sealing is opened.Closed using rock wool composite color steel plate material in the both sides body of wall of application unit 10 and top.Both sides body of wall is wherein Side is provided with safety door 12, mends wind blower fan 11, side illumination lamp group;Opposite side is provided with air draught cavity 23, inlet scoop, air-out Mouthful, paint mist filtering device, lighting lamp group.
Air draught cavity 23 is entered in the volatile organic matter of 10 cavity 20 of application unit from inlet scoop, then from air draught cavity 23 air outlet enters return air duct cavity 21, and the top of application unit 10 opens up daylighting window 16, and with transparent organic glass Sealing.The air outlet of coating room 1 is cage formula air outlet, and the cage formula air outlet of the coating room 1 is connected with return air duct 2.
Fig. 4 is the connection signal sketch of the return air duct in the present invention and the inlet scoop of application unit.With reference to shown in Fig. 4, The position that return air duct 2 is coordinated with 1 cage formula air outlet of coating room adopts U-shape structure, U-shape structure to be covered with flexible-belt 22 Form closed return air duct 2.
Fig. 3 is the structure schematic diagram that the return air duct in the present invention is connected with catalytic combustion system, with reference to shown in Fig. 3, Catalytic combustion system 3 is charcoal absorption catalytic combustion system, and the waste gas produced during coating decoration in application unit 10 leads to Cross inlet scoop, air outlet, return air duct 2 to be adsorbed onto charcoal absorption catalytic combustion system 3 and processed.The on-line monitoring dress 4 are put using hydrogen flame ion detector.
And in the present embodiment, with reference to shown in Fig. 2, coating room 1 includes four application units 10, as needed, application list Unit 10 can be arranged into " one " font, it is also possible to arranged into sphere of movements for the elephants shape.Light rail 5 is equipped with the lower ground of application unit 10 As guide rail, the light rail 5 of the two-wheel balsh ratch group that installs on the bottom girder 13 of application unit 10 straight paving on cement flooring It is oriented to for walking, bottom wheel group realizes coating room 1 in application component placement area reality by three-in-one reductor and electric-control system Existing rectilinear direction is moved back and forth, and dress soft roller shutter door 14 in two ends at the top of the traffic direction of application unit 10, by soft roller shutter door 14 keying realizes that the sealing and unlatching of application unit 10, remaining both sides position body of wall of application unit 10 and top are multiple with rock wool Close the closing of color steel material.Safety door 12 is set on the side body of wall of application unit 10, mends wind blower fan 11, side illumination lamp group.Separately Thickness on the body of wall of side using application unit 10 arranges air draught cavity 23, inlet scoop, air outlet, paint mist filtering device, illumination Lamp group.Top is opened up daylighting window 16 and is sealed with transparent organic glass and safety glass, realizes natural lighting.Install and shine in top Bright lamp group is meeting coating decoration illumination requirement.Standard electric elements, detection means and safety are also configured with application unit 10 Device.Wherein, portable coating room 1 is connected with return air duct cavity 21 with the cage formula air outlet for being arranged on side body of wall.
With reference to shown in Fig. 1,2,3,4, a kind of application TREATMENT OF VOCs system, which includes return air duct 2, return air Pipeline 2 adopts U-shape structure with the position of the air outlet cooperation of portable coating room 1, and U-shaped top carries out covering shape with flexible-belt 22 Into closed return air cavity 21, to reach effect that return air sealing and the movement of application unit 10 are reclaimed.Application volatile organic matter , from charcoal absorption catalytic combustion system, docking return air duct 2 is by coating room 1 for the catalytic combustion system 3 of processing system The waste gas that coating decoration in mobile coating room 1 is produced is adsorbed by the blower fan of portion's configuration by inlet scoop, air outlet, return air duct 2 Charcoal absorption casing in catalytic combustion system 3 is simultaneously processed.
Painting also includes 4VOCs on-Line Monitor Devices 4 with VOCs processing systems, and wherein, on-Line Monitor Device 4 is adopted Hydrogen flame ion detector(FID), meet country and place management requirement and technical standard with regard to the automatic monitoring of pollution sources.
Painting VOCs processing systems reclaim function to possess the closed application region of mobile segmentation and coating waste gas Portable coating room 1 is applied with reaching application as painting area and the part of movable type VOCs coating cloud recovering mechanisms The not in line requirement of the coating decoration waste gas of workshop environmental protection in one's power, which solves in steel construction production, component painting operation paint Mist and a difficult problem for pernicious gas recycling disposal, change the fixed coating room of market value basis installation and do not apply to and cause component application The contradiction of the irretrievable production of the pernicious gas of generation and environmental protection in operation;Solve application in steel construction factory The huge scale of construction, the difficult problem that cannot seal and cannot match reclaiming clean equipment of the pernicious gas by factory building.The present invention makes steel construction The environmentally-friendly coating production and processing of product is achieved.
Embodiment described above only expresses embodiments of the present invention, and which is described more in detail, as long as the skill of this area Art personnel after embodiments of the invention are viewed, without departing from present inventive concept on the premise of, the change that is made belongs to this Bright protection domain.But embodiment as herein described is it is not intended that limit to protection scope of the present invention.

Claims (12)

1. a kind of application TREATMENT OF VOCs system, which includes:
Coating room(1), the coating room(1)For painting operation space, the coating room(1)Comprising at least one application unit (10);
Return air duct(2), the return air duct(2)With coating room(1)Air outlet be connected, the return air duct(2)For U-shaped knot Structure;
Catalytic combustion system(3), the catalytic combustion system(3)Connection return air duct(2)Tail end, and process coating room(1) By return air duct(2)The organic matter for volatilizing;
On-Line Monitor Device(4), the on-Line Monitor Device(4)For monitoring coating room(1)The state of interior volatile organic compounds and Composition, and show on a display screen and fed back.
2. TREATMENT OF VOCs system according to claim 1, it is characterised in that the coating room(1)For movement Formula coating room, the bottom surface of the portable coating room are equipped with light rail(5)As mobile guide track.
3. TREATMENT OF VOCs system according to claim 1, it is characterised in that the application unit(10)For door Mount structure(15), bottom girder is provided with the bottom of doorframe structure(13), in bottom girder(13)Bottom be additionally provided with two-wheel edge wheel group, described Two-wheel edge wheel group is erected at light rail(5)On, and 5) can move forward and backward with light rail.
4. TREATMENT OF VOCs system according to claim 3, it is characterised in that before application unit (10) Hold as soft roller shutter door(14), by soft roller shutter door(14)Keying realize application unit(10)Sealing or unlatching.
5. TREATMENT OF VOCs system according to claim 4, it is characterised in that the application unit(10)Two Closed using rock wool composite color steel plate material in side wall body and top.
6. TREATMENT OF VOCs system according to claim 5, it is characterised in that the application unit(10)Two The wherein side of side wall body is provided with safety door(12), mend wind blower fan(11), side illumination lamp group;Opposite side is provided with air draught cavity (23), inlet scoop, air outlet, paint mist filtering device, lighting lamp group.
7. TREATMENT OF VOCs system according to claim 6, it is characterised in that in application unit(10)Cavity (20)Volatile organic matter from inlet scoop enter air draught cavity(23), then from air draught cavity(23)Air outlet enter return air Tube cavity(21).
8. TREATMENT OF VOCs system according to claim 6, it is characterised in that the application unit(10)Top Portion opens up daylighting window(16), and sealed with transparent organic glass.
9. TREATMENT OF VOCs system according to claim 7, it is characterised in that the coating room(1)Air-out Mouthful be cage formula air outlet, the coating room(1)Cage formula air outlet and return air duct(2)It is connected.
10. TREATMENT OF VOCs system according to claim 6, it is characterised in that the return air duct(2)With painting Dress room(1)The position that cage formula air outlet coordinates adopts U-shape structure, and U-shape structure is with flexible-belt(22)Carry out covering formed closed Return air duct(2).
11. TREATMENT OF VOCs systems according to claim 1, it is characterised in that the catalytic combustion system(3) For charcoal absorption catalytic combustion system, application unit(10)The waste gas produced during interior coating decoration passes through inlet scoop, goes out Air port, return air duct(2)It is adsorbed onto charcoal absorption catalytic combustion system(3)Processed.
12. TREATMENT OF VOCs systems according to claim 1, it is characterised in that the on-Line Monitor Device(4) Using hydrogen flame ion detector.
CN201611167377.1A 2016-12-16 2016-12-16 A kind of TREATMENT OF VOCs system Pending CN106492585A (en)

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Application Number Priority Date Filing Date Title
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CN201611167377.1A CN106492585A (en) 2016-12-16 2016-12-16 A kind of TREATMENT OF VOCs system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108179864A (en) * 2017-12-29 2018-06-19 周依依 A kind of novel multi-functional wall top automatic plastering device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200252561Y1 (en) * 2001-04-26 2001-11-16 문준식 VOC Oxidation By Burner Flare Type VOC Collector
CN204134802U (en) * 2014-09-27 2015-02-04 苏州市白云环保工程设备有限公司 A kind of portable paint spray booth
CN105605593A (en) * 2015-12-05 2016-05-25 重庆科蓝环保实业有限公司 Adsorption concentration-preheating type catalytic combustion system for purifying automobiles and coating exhaust gas in related fields and purifying method thereof
CN206285680U (en) * 2016-12-16 2017-06-30 上海中远川崎重工钢结构有限公司 A kind of TREATMENT OF VOCs device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200252561Y1 (en) * 2001-04-26 2001-11-16 문준식 VOC Oxidation By Burner Flare Type VOC Collector
CN204134802U (en) * 2014-09-27 2015-02-04 苏州市白云环保工程设备有限公司 A kind of portable paint spray booth
CN105605593A (en) * 2015-12-05 2016-05-25 重庆科蓝环保实业有限公司 Adsorption concentration-preheating type catalytic combustion system for purifying automobiles and coating exhaust gas in related fields and purifying method thereof
CN206285680U (en) * 2016-12-16 2017-06-30 上海中远川崎重工钢结构有限公司 A kind of TREATMENT OF VOCs device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108179864A (en) * 2017-12-29 2018-06-19 周依依 A kind of novel multi-functional wall top automatic plastering device

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