A kind of maintenance of many tub industrial water filtering devices makes fixed installation technique with filter element
Technical field
The present invention relates to maintenance craft field, the more particularly to a kind of maintenance of many tub industrial water filtering devices make fixed installation technique with filter element.
Background technology
A lot of large enterprises, with the presence of substantial amounts of many tub industrial water filtering devices particularly in iron and steel enterprise's production line water system, many tub industrial water filtering devices are miscellaneous materials in cleaning treatment water system as " security guard " Main Function of production water system, it is ensured that the stability of production system.And many tub industrial water filtering devices belong to online equipment, when only production system is stopped transport, miscellaneous material in filter element can be cleared up, filter element is made to play its function to greatest extent, but the time of stoppage in transit production line is limited every time, to each filter element of thorough cleaning, it is extremely difficult that operation is carried out with traditional maintenance craft again, it is that the mounting process that big quantity filter element control bolt and filter element fixing bolt are inserted simultaneously in an integral filter core plate hole is so needed to spend the long duration as conventional bowl fixedly mounts operation, affect work efficiency, production system is affected to recover, cause all kinds of potential safety hazards.
Content of the invention
For problem above, the present invention provides a kind of many tub industrial water filtering devices maintenance filter element and makes fixed installation technique, it is the maintenance craft for traditional complicated clumsy maintenance craft being decomposed into a few road simple and flexibles, recycle related process that the maintenance craft that several roads are disassembled is effectively combined in together, so as to reach overhaul of the equipments standard, and part of appliance can play proper function, this maintenance craft can be applied in the maintenance of other relevant devices simultaneously, it is up to this purpose, the present invention provides a kind of many tub industrial water filtering devices maintenance filter element and makes fixed installation technique, comprise the steps:
1)Integral annular filter element pressing plate is made according to industrial water filtering device practical situation first, concrete manufacture method is as follows:
The first step determines the size of integral ring-shaped filter element pressing plate external diameter according to industrial water filtering device internal diameter size;
Second step particular location and motor transmission shaft diameter dimension in industrial water filtering device according to residing for enclosing filter element in industrial water filtering device, determine the size of integral ring-shaped filter element pressing plate internal diameter;
3rd step particular location and the peripheral cartridge top control diameter of bolt and peripheral filter element spacing dimension from each other according to residing for the filter element of industrial water filtering device periphery, determines diameter, quantity and the position of peripheral filter element control hole on integral ring-shaped filter element pressing plate;
4th step particular location and the interior cartridge top that encloses according to residing for enclosing filter element in industrial water filtering device control the diameter of bolt and interior interior diameter, quantity and the position for enclosing filter element control hole that encloses filter element spacing dimension from each other, determine on integral ring-shaped filter element pressing plate;
5th step particular location and fixed filter element follower bolt diameter and fixed filter element follower bolt spacing dimension from each other according to residing for fixing filter element follower bolt in industrial water filtering device, determines diameter, quantity and the position of filter element pressing plate fixing hole on integral ring-shaped filter element pressing plate;
6th step size according to determined by 1-5 steps, selects suitable thickness stainless steel material, makes integral annular filter element pressing plate;
2)Split type annular core pressing plate is made after the completion of integral annular filter element platen manufacturing again, and concrete manufacture method is as follows:
First step special measuring tool is evenly dividing quarter the integral annular filter element pressing plate for completing, and marks;
Second step in integral annular filter element pressing plate periphery filter element control hole, filter element pressing plate fixing hole, interior enclose between filter element control hole, annular core pressing plate internal diameter, it is being evenly dividing quarter correct position, bore the through hole of right quantity and diameter, and with respective diameters screw tap tapping, make female thread connecting hole;
3rd step takes suitable thickness, length, width stainless steel materials, make the connecting plate of the split type annular core pressing plate of quarter, and according to connecting hole size on integral annular filter element pressing plate, be connected for fixing bolt in the connection twist drill respective through hole of the split type annular core pressing plate of quarter;
4th step is connected into an integral ring-shaped filter element pressing plate split type for quarter annular core pressing plate connecting plate by fixing bolt;
5th step Special cutting tool uniformly cuts into quarter integral annular filter element pressing plate;
3)Installation will be fixed after the completion of split type annular core platen manufacturing, and concrete installing and fixing method is as follows:
The first step has at obvious mark with one of the alignment in industrial water filtering device tank of split type annular core pressing plate quarter, finger is allowed to stretch in industrial water filtering device internal diameter and integral ring-shaped filter element pressing plate crest clearance, stir and control peripheral cartridge top control bolt, peripheral cartridge top control bolt under this block annular core pressing plate is put in control hole, and empty stubborn periphery filter element control nut;
Second step finger is stirred and controls filter element fixing bolt, first penetrating in filter element pressing plate fixing hole in this block annular core pressing plate lower filter fixing bolt, and empty stubborn fixing nut;
3rd step handle stretches into annular core pressing plate internal diameter and stirs and enclose cartridge top control bolt in controlling, and is put in control hole cartridge top control bolt is enclosed under this block annular core pressing plate, and empty twist in enclose filter element control nut;
4th step with above-mentioned 1-3 steps other three pieces split type annular core pressing plates installed in every piece of filter element pressing plate fixing hole, peripheral filter element control hole and interior enclose in filter element control hole, and empty twist in enclose filter element control nut, filter element fixing nut and peripheral filter element control nut;
5th step is penetrated in the through hole of connecting plate bolt is fixedly connected, and is screwed into per block in split type annular core press plate connection board hole bolt void is fixedly connected;
6th step when be fixedly connected 8 whole void of bolt install finish after, fastened according still further to Standard Order, make the split type annular core pressing plate of quarter become an entirety, and ensure compliance with filter element to use standard, meet mounting process standard;
After the completion of 7th step after aforesaid operations, carry out filter tank inner peripheral filter element, the interior filter element that encloses again and fix fixed installation, several filter element fixing nut is first tightened, tighten several peripheral filter elements again and control nut, tighten again and in several, enclose filter element control nut, make filter tank inner peripheral filter element, interior enclose filter element and fix fixed installation firm meet overhaul of the equipments technical requirements.
Further improvement of the present invention, need the gap for ensureing 2-3cm is kept between industrial water filtering device internal diameter and integral ring-shaped filter element pressing plate external diameter in the integral ring-shaped filter element pressing plate outside dimension of the first step for making integral annular filter element pressing plate, gap purpose is kept installation personnel finger is entered, it is easily installed, also ensure that integral ring-shaped filter element pressing plate external diameter 1 under pressure water slug, industrial water filtering device inwall cannot be clashed into, and sends allophone, and damage equipment part.
Further improvement of the present invention, making every group of connecting plate in split type annular core pressing plate has 3-5, and each connecting plate has 4 or 6 female thread connecting holes, the present invention design corresponding connecting plate according to practical situation.
Further improvement of the present invention, to make in split type annular core pressing plate, it is ensured that without allophone in industrial water filtering body.
A kind of many tub industrial water filtering devices maintenance of the invention makes fixed installation technique with filter element,Traditional big quantity filter element control bolt and filter element fixing bolt are inserted simultaneously into the mounting process in an integral filter core plate hole by which,Change into subregional in fritter filter element plate hole to small number of filter element control bolt and filter element fixing bolt,Installation fixation is carried out again by what connecting plate connected that every piece of filter element pressing plate forms effective monoblock type pressing plate,So traditional complicated clumsy maintenance craft is decomposed into the maintenance craft of a few road simple and flexibles,Recycle related process that the maintenance craft that several roads are disassembled is effectively combined in together,So as to reach overhaul of the equipments standard,And part of appliance can play proper function,Greatly reduce the repair time,Improve maintenance modification,And this maintenance craft can be applied in the maintenance of other relevant devices,With quite varied.
Description of the drawings
Fig. 1 is integral annular filter element pressure plate structure schematic diagram of the present invention;
Fig. 2 is split type annular core pressure plate structure schematic diagram of the invention;
Reference numerals list:
1st, annular core pressing plate external diameter;2nd, peripheral filter element control hole;3rd, filter element pressing plate fixing hole;
4th, interior filter element control hole is enclosed;5th, connecting plate;6th, connecting hole;
7th, annular core pressing plate internal diameter 8, be fixedly connected bolt;9th, peripheral filter element control nut;
10th, filter element fixing nut;11st, the interior filter element that encloses controls nut.
Specific embodiment
Invention is described in detail below in conjunction with drawings and Examples:
The present invention provides a kind of many tub industrial water filtering devices maintenance filter element and makes fixed installation technique, it is the maintenance craft for traditional complicated clumsy maintenance craft being decomposed into a few road simple and flexibles, recycle related process that the maintenance craft that several roads are disassembled is effectively combined in together, so as to reach overhaul of the equipments standard, and part of appliance can play proper function, while this maintenance craft can be applied in the maintenance of other relevant devices.
Used as a kind of specific embodiment of the invention, the present invention provides a kind of many tub industrial water filtering devices maintenance filter element and makes fixed installation technique, comprises the steps:
1)Integral annular filter element pressing plate as shown in Figure 1 is made according to industrial water filtering device practical situation first, concrete manufacture method is as follows:
The first step is according to industrial water filtering device internal diameter size, determine the size of integral ring-shaped filter element pressing plate external diameter 1, need the gap for ensureing 2-3cm is kept between industrial water filtering device internal diameter and integral ring-shaped filter element pressing plate external diameter 1 in integral ring-shaped filter element pressing plate outside dimension, gap purpose is kept installation personnel finger is entered, it is easily installed, also ensures that integral ring-shaped filter element pressing plate external diameter 1 under pressure water slug, it is impossible to clash into industrial water filtering device inwall, and allophone is sent, and damage equipment part;
Second step particular location and motor transmission shaft diameter dimension in industrial water filtering device according to residing for enclosing filter element in industrial water filtering device, determine the size of integral ring-shaped filter element pressing plate internal diameter 7;
3rd step particular location and the peripheral cartridge top control diameter of bolt and peripheral filter element spacing dimension from each other according to residing for the filter element of industrial water filtering device periphery, determines diameter, quantity and the position of peripheral filter element control hole 2 on integral ring-shaped filter element pressing plate;
4th step particular location and the interior cartridge top that encloses according to residing for enclosing filter element in industrial water filtering device control the diameter of bolt and interior interior diameter, quantity and the position for enclosing filter element control hole 4 that encloses filter element spacing dimension from each other, determine on integral ring-shaped filter element pressing plate;
5th step particular location and fixed filter element follower bolt diameter and fixed filter element follower bolt spacing dimension from each other according to residing for fixing filter element follower bolt in industrial water filtering device, determines diameter, quantity and the position of filter element pressing plate fixing hole 3 on integral ring-shaped filter element pressing plate;
6th step size according to determined by 1-5 steps, selects suitable thickness stainless steel material, makes integral annular filter element pressing plate;
2)As shown in Figure 2 split type annular core pressing plate is made after the completion of integral annular filter element platen manufacturing again, and concrete manufacture method is as follows:
First step special measuring tool is evenly dividing quarter the integral annular filter element pressing plate for completing, and marks;
Second step in integral annular filter element pressing plate periphery filter element control hole 2, filter element pressing plate fixing hole 3, interior enclose between filter element control hole 4, annular core pressing plate internal diameter 7, it is being evenly dividing quarter correct position, bore the through hole of right quantity and diameter, and with respective diameters screw tap tapping, make female thread connecting hole 6;
3rd step takes suitable thickness, length, width stainless steel materials, make the connecting plate 5 of the split type annular core pressing plate of quarter, and according to 6 size of connecting hole on integral annular filter element pressing plate, respective through hole is bored in the connecting plate 5 of the split type annular core pressing plate of quarter to be connected for fixing bolt 8, making every group of connecting plate 5 in split type annular core pressing plate has 3-5, each connecting plate has 4 or 6 female thread connecting holes, the present invention design corresponding connecting plate according to practical situation;
4th step is connected into an integral ring-shaped filter element pressing plate split type for quarter annular core pressing plate connecting plate 5 by fixing bolt 8;
5th step Special cutting tool uniformly cuts into quarter integral annular filter element pressing plate, it is 2-3mm design gaps to prevent split type annular filter plate from clashing into mutually to need to keep in cutting integral annular filter element sheeting process per block gap between split type annular core pressing plate, it is ensured that without allophone in industrial water filtering body;
3)Installation will be fixed after the completion of split type annular core platen manufacturing, and concrete installing and fixing method is as follows:
The first step has at obvious mark with one of the alignment in industrial water filtering device tank of split type annular core pressing plate quarter, finger is allowed to stretch in industrial water filtering device internal diameter and integral ring-shaped 1 gap of filter element pressing plate external diameter, stir and control peripheral cartridge top control bolt, peripheral cartridge top control bolt under this block annular core pressing plate is put in control hole 2, and empty stubborn periphery filter element control nut 9;
Second step finger is stirred and controls filter element fixing bolt, first penetrating in filter element pressing plate fixing hole 3 in this block annular core pressing plate lower filter fixing bolt, and empty stubborn fixing nut 10;
3rd step handle stretches into annular core pressing plate internal diameter 7 and stirs and enclose cartridge top control bolt in controlling, and is put in control hole 4 cartridge top control bolt is enclosed under this block annular core pressing plate, and empty twist in enclose filter element control nut 11;
4th step with above-mentioned 1-3 steps other three pieces split type annular core pressing plates installed in every piece of filter element pressing plate fixing hole 3, peripheral filter element control hole 2 and interior enclose in filter element control hole 4, and empty twist in enclose filter element control nut 11, filter element fixing nut 10 and peripheral filter element control nut 9;
5th step is penetrated in the through hole of connecting plate 5 bolt 8 is fixedly connected, and is screwed into per block in split type annular core press plate connection board hole 68 void of bolt is fixedly connected;
6th step when be fixedly connected 8 whole void of bolt install finish after, fastened according still further to Standard Order, make the split type annular core pressing plate of quarter become an entirety, and ensure compliance with filter element to use standard, meet mounting process standard;
After the completion of 7th step after aforesaid operations, carry out filter tank inner peripheral filter element, the interior filter element that encloses again and fix fixed installation, several filter element fixing nut 10 is first tightened, tighten several peripheral filter elements again and control nut 9, tighten again and in several, enclose filter element control nut 11, make filter tank inner peripheral filter element, interior enclose filter element and fix fixed installation firm meet overhaul of the equipments technical requirements.
The above, is only presently preferred embodiments of the present invention, is not the restriction for making any other form to the present invention, and any modification made of technical spirit or equivalent variations according to the present invention, still fall within scope of the present invention.