CN106492442A - The manufacture method of motion protective articless and its motion protective articless that makes - Google Patents

The manufacture method of motion protective articless and its motion protective articless that makes Download PDF

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Publication number
CN106492442A
CN106492442A CN201510562764.4A CN201510562764A CN106492442A CN 106492442 A CN106492442 A CN 106492442A CN 201510562764 A CN201510562764 A CN 201510562764A CN 106492442 A CN106492442 A CN 106492442A
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CN
China
Prior art keywords
base material
implant
thin walled
light sheet
walled shell
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Pending
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CN201510562764.4A
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Chinese (zh)
Inventor
吴宪章
许弘嵩
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Individual
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Individual
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Priority to CN201510562764.4A priority Critical patent/CN106492442A/en
Publication of CN106492442A publication Critical patent/CN106492442A/en
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Abstract

The present invention relates to a kind of manufacture method of motion protective articless and its motion protective articless that makes, one light sheet is made a thin walled shell using vacuum forming processing procedure by which, its spaced surface is made to be provided with multiple protrusions, this is made to form an accommodation space per the inner face of first-class protrusion, and an implant is filled in each accommodation space respectively, bottom surface that a base material seal the thin walled shell is finally reused, the implant in each accommodation space is made all to deviate from, which greatly improves make efficiency and quality of finished.In addition, the motion protective articless that is made using above-mentioned manufacture method, be not required to through sewing processing cause thickness increase, therefore can improve wearing use when motility, and buffering power when carrying out buffering collision of closed by the thin walled shell and the implant with improve dress after protection effect.

Description

The manufacture method of motion protective articless and its motion protective articless that makes
Technical field
The invention belongs to the manufacture field that does exercises with protective articless, protective articless manufacture method is used in espespecially a kind of motion And its motion protective articless that makes, which will be fabricated to a shell body for accommodating fender using vacuum forming processing procedure, To replace sewing accommodating bag or the shell of traditional time and effort consuming.
Background technology
Press, in modern various motion, such as:Baseball, rugby motion, generally all can be during motion Equipment to each other or body collision, its impact force is caused to easily cause athlete and come to harm, therefore, it will usually Motion protective articless are used according to different demands, for example:The glove of hockey goalkeeper wearing, shield with it Tool, and the armour of baseball catcher wearing etc., can not only be used in strenuous exercise by these motion protective articless Protection of the sportsman body, and activeness when taking into account motion improves safety and match of the athlete in motion Severity.
These motion protective articless are in order to effectively buffer the impulsive force of various shocks except using silica gel, foam and sponge Outside Deng padded coaming, it is necessary to have a shell that can effectively fix padded coaming, and a cooperation body part And the soft cloth for being available for dressing.However, the design of this type games protective articles is in addition to conveniently wearing off, heavier Wanted is some motility when can not interfere with activity, therefore, how to design and imitates with comfort cushioning Fruit and do not interfere with that the motion of activity motility protective articless just show increasingly important.
Typically, since padded coaming itself is difficult to shape because of elastic material mostly, therefore easily break when being clashed into Its shape bad, for this purpose, mostly all can first being provided with the shell that hard ground and lightweight material are made, or with sewing Cloth and formed accommodating bag or container etc. design, coat the padded coaming as fixed purposes.
However, the shell with hard ground is due to influencing whether motility during activity, therefore, enclosure designs Volume should not adopt very much the configuration more than quantity greatly and mostly, and shell is to be fixed on cloth using the mode such as suture or laminating On, its seam or seam crossing as thickness increase or the pulling force of fare and cause hardness or thickness to change, The animation effect further having influence on during motion;And each shell sequentially must be gradually fixed on this when making by which On base material, its manufacturing step is loaded down with trivial details and time and effort consuming, and not only efficiency is not evident, and can increase manufacturing cost and follow-up assemble Cost is improved.And, the accommodating bag that is made with cloth or container are made with rickshaw sewing, although shape can To adjust according to demand, but because the manufacture efficiency of manpower sewing is not evident, and quality of finished is difficult keyholed back plate, adds repeatedly Folding cloth carries out sewing and will also result in thickness increase and be virtually also hardened, and equally can also affect motility during activity.
In view of this, present invention offer is a kind of can effectively lift make efficiency, quality of finished and reduce manufacturing cost The manufacture method of motion protective articless and its motion protective articless that makes.(this part should be prior art, build Present context is deleted by view)
Content of the invention
A kind of one purpose of the present invention, it is desirable to provide manufacture method of motion protective articless, so as to reach the system of raising The effects such as making efficiency and reduce production cost.
It is which includes up to above-mentioned purpose, a kind of manufacture method of motion protective articless of the present invention:There is provided a light sheet, One implant and a base material, the wherein base material are arranged using the shape at position according to cladding;Using vacuum forming processing procedure with The light sheet is made a thin walled shell, multiple protrusions is provided with the spaced surface of the thin walled shell, make this per first-class protuberance The inner face in portion forms an accommodation space, and the thin walled shell correspondingly makes the shape of the base material;Load the implant every to this In one accommodation space;And the bottom surface of the thin walled shell is sealed using the base material, make the implant in each accommodation space Will not all deviate from.Which reduce traditional shell and have to pass through the Making programme such as multiple molding and positioning laminating, significantly carry Manufacture efficiency is risen, and can effectively reduce manufacturing cost, for the development that does exercises with protective articless future quite has Help.
Also, in order to increase aesthetic property and protective when which uses, the manufacture method of the present invention further includes a laminating table The step of material, in " one light sheet of offer, an implant and a base material, the wherein base material are shape of the cladding using position Before the step of shape setting ", i.e., a table material is fitted in the surface of the light sheet, and the table material is selected and stretched with elasticity One of cloth and plastics of contracting etc., make table material cladding be arranged at the surface of the thin walled shell, it is noted that should The material of table material can with being shaped to the shape of the thin walled shell with the light sheet in follow-up vacuum forming processing procedure, The mat table material can buffer the impulsive force when thin walled shell is impacted, and with using the table material with different decorative pattern colors After can also lift its aesthetic property.
In an embodiment, the light sheet is selected from such as thermoplastic polyurethane elastomer rubber (TPU, Thermoplastic Polyurethanes) and polrvinyl chloride (PVC, Polyvinylchloride) one of them;And the filling material is selected from such as: Foam, air bag, tubulose expanded polypropylene (PEPP) granule, expandable polyethylene (EPS) granule and combinations thereof etc. One of them.
Furthermore, in order to further lift support effect when which uses, it is to avoid the intensity of the hard shell body is not enough, the present invention The step of further including an installation fid, in completing the step of " load the implant to each accommodation space " after, One fid is installed between the implant and the base material, and PE sheet materials selected by the fid, and user is provided Required support effect during wearing, and too many weight will not be increased and motility during impact activity.
Time purpose of the present invention, it is desirable to provide a kind of manufacture method of utilization aforementioned movement protective articless and make Motion protective articless, so as to reach the effects such as improving manufacture efficiency and reduce production cost.
Wherein the motion is included with protective articless:The thin walled shell, with the light sheet after vacuum forming processing procedure in surface Interval is convexly equipped with multiple protrusions, makes this form an accommodation space per the inner face of first-class protrusion;The implant, is located at In each accommodation space;And the base material, shape of the corresponding cladding using position is made, and the thin walled shell is to should base The shape of material, seals the thin walled shell using the base material, the implant in each accommodation space is deviate from.
And, in order to increase aesthetic property and protective when which uses, the motion of the present invention has more one with protective articless Table material, the table material to print or the mode such as fit is fixed on the surface of the light sheet, and the table material from pigment, One of elastic woven material and plastics etc., after making the light sheet molding, the table material maintains the surface for being coated on the thin walled shell. It should be noted that the present invention can be in vacuum forming processing procedure one with the light sheet using the material behavior of the table material And molding, thus become some of the thin walled shell, there can not only be different decorative pattern colors using the table material and be lifted Its aesthetic property, also has functions that to buffer the impulsive force when thin walled shell is impacted using having the resilient table material.
In an embodiment, the light sheet is selected from such as thermoplastic polyurethane elastomer rubber (TPU, Thermoplastic Polyurethanes) and polrvinyl chloride (PVC, Polyvinylchloride) one of them;And the filling material is selected from such as: Foam, air bag, tubulose expanded polypropylene (PEPP) granule, expandable polyethylene (EPS) granule and combinations thereof etc. One of them.
Furthermore, in order to further lift support effect when which uses, it is to avoid the intensity of the thin walled shell is not enough, the present invention The motion with protective articless with more a fid, be installed between the implant and the base material, and fid choosing Use PE sheet materials, and required support effect when user is dressed is provided, and too many weight will not be increased and impact activity When motility ".
Description of the drawings
The step of Fig. 1 is present pre-ferred embodiments flow chart;
Fig. 2 is the view of corresponding step S1 of present pre-ferred embodiments;
Fig. 3 is the view of corresponding step S1-1 of present pre-ferred embodiments;
Fig. 4 is the view of corresponding step S2 of present pre-ferred embodiments;
Fig. 5 is the view of corresponding step S3 of present pre-ferred embodiments;
Fig. 6 is the view of corresponding step S4 of present pre-ferred embodiments;
Fig. 7 is the view of corresponding step S5 of present pre-ferred embodiments;
Fig. 8 is applied to schematic appearance during glove for present pre-ferred embodiments;
Fig. 9 is applied to schematic appearance during hunter's protector for present pre-ferred embodiments.
Description of reference numerals:S1~S5 steps;1 light sheet;11 thin walled shells;111 protrusions;112 accommodation spaces; 2 implants;3 base materials;4 table materials;5 fids.
Specific embodiment
For enabling that your juror has a clear understanding of present disclosure, schema of only arranging in pairs or groups in the following instructions please be referred to.
Fig. 1 and 2~7 is referred to, flow chart and its corresponding each step the step of which is respectively present pre-ferred embodiments View.As shown in FIG., a kind of manufacture method of motion protective articless of the invention comprises the following steps:
S1:A light sheet 1, an implant 2 and a base material 3 is provided, the wherein base material 1 uses position according to cladding Shape is arranged.It should be noted that the light sheet 1 selected by the present invention is selected from such as:Thermoplastic polyurethane elastomer rubber Glue (TPU, Thermoplastic polyurethanes) and polrvinyl chloride (PVC, Polyvinylchloride) wherein it One, and itself is with good elasticity, pliability and ductility, heated after be also readily susceptible to appearance, therefore be suitable for adopting In for vacuum plastotype processing procedure, also material so from being presented with thin plate pattern, also for avoiding mistake after molding In potentially danger that is hard and being likely to cause additional injury.And, the filling material 2 used in the present invention is quite wide General but main still selected from such as:Foam, air bag, tubulose expanded polypropylene (PEPP) granule, expandable polyethylene (EPS) one of granules and combinations thereof etc., these materials are all impacts when being often used as buffering collision of closed The material of power, and have good elasticity recovery;Furthermore, through the present inventor's actual test after, with tubulose expanded polypropylene (PEPP) granule and expandable polyethylene (EPS) granule are preferred, and cause packed density low because granule is larger, but because Damping characteristics for material itself are good, therefore the present invention can select this material, delaying when can not only improve its relative impact Effect is rushed, still can be easy to the characteristic that takes action to take into account lightweight.
In addition, in order to increase aesthetic property and protective when which uses, the present invention has further included step S1-1:By one Table material 4 is arranged at the surface of the light sheet 1 in advance in the mode such as printing or laminating, and the table material 4 selects pigment, bullet Property cloth and plastics etc. one of them, after making 1 molding of light sheet, the table material 4 maintains to be coated on the thin walled shell 11 Surface.It should be noted that the material of the table material 4 plastotype can deform with the thin walled shell 11, to form the shell The decorative layer on 11 surface of body and overcoat, can not only lift its aesthetic property, and have and buffer when the thin walled shell is impacted Effect of impulsive force.
S2:The light sheet 1 is made a thin walled shell 11 using vacuum forming processing procedure, on the surface of the thin walled shell 11 Multiple protrusions 111 are interval with, and make this accommodation space 112 be formed per the inner face of first-class protrusion 111, and this is thin Housing 11 correspondingly makes the shape of the base material 3.The light sheet 1 is first passed through pre- by the present invention by vacuum forming processing procedure After thermal softening, be folded in a mould, the thin walled shell 11 is shaped to by way of vacuum forming so as to surface pair Should mould and form spaced the plurality of protrusion 111 to each other, and internal there is an accommodation space 112;And And, after molding is finished, by the thin walled shell 11 cut into should base material 3 shape, with the carrying out of sharp successive process. It should be noted that the light sheet has the physical characteristics such as elasticity, pliability and ductility, the present invention thus applied Will not also rupture in vacuum forming processing procedure.
S3:The implant 2 is loaded to each accommodation space 112.After completing the molding manufacture procedure of the thin walled shell 11, The implant 2 can be sequentially filled in each accommodation space 112, its loading can be selected according to demand, but is built View at least should be filled up to more than 80%.
S4:One fid 5 is installed between the implant 2 and the base material 3, and the fid 5 is propped up from having The PE sheet materials of support effect.Furthermore, the present invention in order to further lifted its use when support effect, it is to avoid thin because of this The problem on deformation that the intensity of housing 11 is not enough and causes, therefore be provided with this between the implant 2 and the base material 3 Timbering 5, and for light-weighted reason, the fid 5 of the present invention employs PE sheet materials.
S5:The bottom surface that the thin walled shell 11 is sealed using the base material 3, makes the implant in each accommodation space 112 2 will not all deviate from.The mode such as melt using high frequency or heat to seal the base material 3 and the thin walled shell 11, make this The implant 2 of accommodation space 112 and the fid 5 will not all be deviate from, in addition, again through carrying out with other clothes The motion protective articless that dresses when moving can be made as after engagement.
Also, see also Fig. 8,9, be various different motion protective articless more than present pre-ferred embodiments application When schematic appearance.As shown in FIG., motion protective articless can be obtained according to above-listed manufacturing step, which is led To include the aforesaid thin walled shell 11, the implant 2 and the base material 3.
Wherein, the thin walled shell 11 is convexly equipped with multiple protuberances in spaced surface with the light sheet 1 after vacuum forming processing procedure Portion 111, makes this form an accommodation space 112 per the inner face of first-class protrusion 111.And, the light sheet 1 is selected from such as warm Plasticity polyurethane elastomer body rubber (TPU, Thermoplastic polyurethanes) and polrvinyl chloride (PVC, One of Polyvinylchloride).
The implant 2, for filling in each accommodation space 112.And, the filling material 2 is selected from such as:Foam, Air bag, tubulose expanded polypropylene (PEPP) granule, expandable polyethylene (EPS) granule and combinations thereof etc. wherein it One.
The base material 3, make corresponding cladding using position shape, and the thin walled shell 11 pairs should base material 3 shape, The thin walled shell 11 is sealed using the base material 3, the implant 2 in each accommodation space 112 is deviate from.
In addition, the table material 4 fits in the surface of the light sheet 1, and the table material 4 is from the cloth with elastic telescopic One of and plastics etc., make the cladding of table material 4 be arranged at the surface of the thin walled shell 11.And in the implant 2 And installation is provided with the fid 5 between the base material 3, and the PE sheet materials with support effect selected by the fid 5, with Support effect needed for which is provided.As shown in FIG., the present invention according to this after the completion of, and can be used as ice hockey or hockey The protective gloves for being used, or be as baseball in hunter's protector etc., as the present invention also has lightweight And it is easy to the advantage of flexible motion, can also further apply in the future in a variety of motions, for example:Locomotive is protected Other various types of motion protective articless such as tool, rugby protector.
However, the above, only presently preferred embodiments of the present invention is not limited to the model of present invention enforcement Enclose, therefore the those of ordinary skill in the art, or be familiar with equivalent done by this technology or easily change Person, the impartial change that is made under without departing from spirit and scope of the invention and modification, should all be covered by the special of the present invention In sharp scope.

Claims (10)

1. a kind of manufacture method of motion protective articless, it is characterised in which comprises the following steps:
A light sheet, an implant and a base material is provided, the wherein base material is arranged using the shape at position according to cladding;
The light sheet is made a thin walled shell using vacuum forming processing procedure, is provided with the spaced surface of the thin walled shell multiple Protrusion, makes this form an accommodation space per the inner face of first-class protrusion, and the thin walled shell correspondingly makes the shape of the base material Shape;
The implant is loaded to each accommodation space;And
The bottom surface that the thin walled shell is sealed using the base material, makes the implant in each accommodation space all deviate from.
2. the manufacture method of motion protective articless as claimed in claim 1, wherein, the light sheet is selected from thermoplasticity Polyurethane elastomer body rubber (TPU, Thermoplastic polyurethanes) or polrvinyl chloride (PVC, Polyvinylchloride).
3. the manufacture method of motion protective articless as claimed in claim 2, wherein further includes the step of a laminating table material Suddenly, in " one light sheet of offer, an implant and a base material, the wherein base material are set using the shape at position according to cladding Put " the step of before, by a table material to print or laminating type is fixed on the surface of the light sheet, and the table material is selected Pigment, elastic woven material or plastics, after making the light sheet molding, the table material maintains the surface for being coated on the thin walled shell.
4. the manufacture method of motion protective articless as claimed in claim 2, wherein further includes the step of a compacting decorative pattern Suddenly, in " one light sheet of offer, an implant and a base material, the wherein base material are set using the shape at position according to cladding Put " the step of before, in advance in surface rolling corresponding pattern or a pattern portion of word of the light sheet.
5. the manufacture method of the motion protective articless as described in claim 2 or 4, wherein, the surface of the light sheet It is provided with a printing layer.
6. the manufacture method of motion protective articless as claimed in claim 1, wherein, the filling material selected from foam, Air bag, tubulose expanded polypropylene (PEPP) granule, expandable polyethylene (EPS) granule one of them or its two kinds The combination of any of the above ratio.
7. the manufacture method of motion protective articless as claimed in claim 1, wherein further includes an installation fid Step, in completing the step of " load the implant to each accommodation space " after, a fid is installed on this Between implant and the base material, and the sheet material that the fid is made from polyethylene (Polyethylene, PE).
8. a kind of motion protection that is made using the manufacture method of motion protective articless as claimed in claim 1 Articles for use, it is characterised in that include:
The thin walled shell, after vacuum forming processing procedure is convexly equipped with multiple protrusions in spaced surface with the light sheet, makes this An accommodation space is formed per the inner face of first-class protrusion;
The implant, in each accommodation space;And
The base material, make corresponding cladding using position shape, and the thin walled shell to should base material shape, using this Base material seals the thin walled shell, the implant in each accommodation space is deviate from.
9. motion protective articless as claimed in claim 8, wherein with more a table material, fit in the light sheet Surface, and the table material is from the cloth or plastics with elastic telescopic, makes the table material cladding be arranged at the table of the thin walled shell Face.
10. motion protective articless as claimed in claim 8, wherein with more a fid, are installed on the filling Between thing and the base material, and PE sheet materials selected by the fid.
CN201510562764.4A 2015-09-07 2015-09-07 The manufacture method of motion protective articless and its motion protective articless that makes Pending CN106492442A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5423087A (en) * 1990-10-03 1995-06-13 Krent; Edward D. Body protective device
DE19530282A1 (en) * 1995-08-17 1997-02-20 Reusch & Sohn Gmbh & Co Handsc Sportswear item e.g. goalkeeper's glove
DE102004022549B3 (en) * 2004-05-05 2005-12-01 Peter Hochmuth Reinforcing arrangement for a goalkeeper's glove comprises an additional bending layer for embedding a support band, especially on a lower side lying opposite the upper side and for joining linking bodies, especially on the lower side
US20090019613A1 (en) * 2007-07-20 2009-01-22 Paul Carcaterra Protective sports glove
CN201664502U (en) * 2009-12-14 2010-12-08 王星 Baseball glove
CN103153602A (en) * 2010-08-11 2013-06-12 G形式有限责任公司 Flexible cushioning pads, items incorporating such pads, and methods of making and using
CN103534077A (en) * 2011-05-05 2014-01-22 瓦科技术有限公司 Padded layer arrangement for padded body protection and method for the production thereof
CN102551242B (en) * 2010-12-24 2014-06-18 富声国际股份有限公司 Buffer structure
CN204563550U (en) * 2015-04-24 2015-08-19 徐萌 A kind of can the protecting human body protector of deformation

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5423087A (en) * 1990-10-03 1995-06-13 Krent; Edward D. Body protective device
DE19530282A1 (en) * 1995-08-17 1997-02-20 Reusch & Sohn Gmbh & Co Handsc Sportswear item e.g. goalkeeper's glove
DE102004022549B3 (en) * 2004-05-05 2005-12-01 Peter Hochmuth Reinforcing arrangement for a goalkeeper's glove comprises an additional bending layer for embedding a support band, especially on a lower side lying opposite the upper side and for joining linking bodies, especially on the lower side
US20090019613A1 (en) * 2007-07-20 2009-01-22 Paul Carcaterra Protective sports glove
CN201664502U (en) * 2009-12-14 2010-12-08 王星 Baseball glove
CN103153602A (en) * 2010-08-11 2013-06-12 G形式有限责任公司 Flexible cushioning pads, items incorporating such pads, and methods of making and using
CN102551242B (en) * 2010-12-24 2014-06-18 富声国际股份有限公司 Buffer structure
CN103534077A (en) * 2011-05-05 2014-01-22 瓦科技术有限公司 Padded layer arrangement for padded body protection and method for the production thereof
CN204563550U (en) * 2015-04-24 2015-08-19 徐萌 A kind of can the protecting human body protector of deformation

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Application publication date: 20170315