CN106478134A - The preparation method of high temperature resistant low temperature synthesis bulk spinelle aerogel material - Google Patents

The preparation method of high temperature resistant low temperature synthesis bulk spinelle aerogel material Download PDF

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CN106478134A
CN106478134A CN201610885879.1A CN201610885879A CN106478134A CN 106478134 A CN106478134 A CN 106478134A CN 201610885879 A CN201610885879 A CN 201610885879A CN 106478134 A CN106478134 A CN 106478134A
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沈晓冬
吴晓栋
邵高峰
崔升
刘思佳
魏阳
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Nanjing Tech University
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Abstract

The present invention relates to a kind of preparation method of high temperature resistant low temperature synthesis bulk spinelle aerogel material.By magnesium source and silicon source are mixed, after hydrolysis, introduce coagulant epoxide, obtain spinelle aerogel precursor body through collosol and gel, aging and supercritical drying, then carry out air forged burning under Muffle furnace, thus finally preparing a kind of block spinelle aerogel material of high temperature resistant low temperature synthesis.The present invention has the advantages that materials are simple and technique is simple and direct, and energy consumption is low simultaneously, and technical process is simple to operate, easily realizes large-scale production.

Description

The preparation method of high temperature resistant low temperature synthesis bulk spinelle aerogel material
Technical field
The invention belongs to the preparation technology field of aerogel material is and in particular to a kind of block point of high temperature resistant low temperature synthesis is brilliant The preparation method of stone aerogel material.
Background technology
Magnesium aluminate spinel (MgAl2O4) it is a kind of oxide material possessing property, there is good anti-erosion, rotten Erosion, peel-ability are strong, and slag resistance is good, abrasion resistance, good thermal shock stability, simultaneously but also with high temperature resistant, photocatalysis performance The features such as excellent, excellent in optical properties, can be widely applied to photocatalysis, electrochemistry, refractory material, smelting iron and steel, cement return The fields such as rotary kiln, rheology and chemical industry.Wherein, preparation high-purity, high chemical uniformity, granularity be equal, pore-size distribution is consistent Spinel nano material has caused the great interest of scientific research personnel.Currently preparing spinel mainly has solid phase method and wet Chemical method, wherein traditional solid phase method needs higher heat treatment temperature, longer response time, and energy consumption is higher, and brilliant Particle size is easy to grow up.And wet chemical method mainly includes coprecipitation, spraying process, freeze-drying, hydro-thermal method, emulsion Method, sol-gel process etc..Wherein, because reaction temperature is low, the material purity of preparation is high, specific surface area is big for sol-gel process, Pore-size distribution is concentrated, and is therefore widely used.
Aeroge, as a kind of light porous material possessing three-D nano-porous structure, has low-density, high-ratio surface The features such as long-pending, high porosity, possesses wide application prospect at aspects such as absorption, catalysis, heat-insulated and impedance coupler.If by point Spinel is prepared into porous aerogel structure, it will the correlated performance of raising spinel further, such as heat resistance, Specific surface area, pore-size distribution and photocatalysis performance.Currently it is related to spinelle mesoporous material and nanocrystalline research report, but Not with regard to the pertinent literature of synthetic spinel aerogel material, therefore in this patent, supercritical is combined using sol-gal process Drying process and heat treatment low temperature synthetic spinel aerogel material will be for this material in photocatalysis, electrochemistry, refractory material, steel The application in the fields such as ferrum smelting, high-temperature gas filter, membrance separation, rheology chemical industry provides powerful material base.
Content of the invention
The invention aims to improving the deficiency of prior art presence and providing a kind of high temperature resistant low temperature synthesis block The preparation method of spinelle aerogel material, the method materials and process is simple, structure-controllable, energy consumption is low, the airsetting prepared Glue material possesses low-density, Gao Bibiao, antioxidation, the characteristic such as high temperature resistant, to realize aerogel material photocatalysis, electrochemistry, The application in the fields such as refractory material, smelting iron and steel, cement rotary kiln, rheology and chemical industry possesses positive production meaning.
The technical scheme is that:The high temperature resistant high preparation method than table block shape spinelle aerogel material, it is concrete Step is as follows:
(1), after magnesium source, silicon source, water, ethanol uniformly being mixed, after uniform stirring at a temperature of 20~50 DEG C, obtain water The magnalium binary sol system of solution;
(2) epoxide is added in the binary sol system obtain in step (1), at a temperature of 20~40 DEG C all Even stirring is poured into and is reacted in mould to gel, places 15~30h;
(3) Ageing solution will be added in step (2), enter line replacement 3~6 times in 30~60 DEG C of baking oven, every time 12~ 24h;
(4) wet gel obtaining in step (3) is carried out supercritical drying process, obtain magnesium aluminate spinel aerogel precursor Body;
(5) composite aerogel obtaining in step (4) is carried out air heat treatment under the air atmosphere of Muffle furnace, finally Obtain spinelle aeroge;
Wherein:Magnesium source in step (1), silicon source, water, ethanol are according to 1:(1~4):(70~120):The rubbing of (15~45) You mix than uniform;Epoxide in step (2) and magnesium source are according to mol ratio (8~16):1 is mixed.
Silicon source described in preferred steps (1) is Aluminium chloride hexahydrate, ANN aluminium nitrate nonahydrate, aluminium secondary butylate or aluminum isopropylate. One or more of.Magnesium source described in preferred steps (1) is Magnesium dichloride hexahydrate, nine nitric hydrate magnesium, two nitric hydrates One or more of magnesium, bitter salt or monohydrate acid magnesium.
Epoxide described in preferred steps (2) is expoxy propane, cis -2,3 epoxy butanes, oxetanes or ring One or more of oxygen propanol.
Mixing speed in preferred steps (1) is 400~600rpm, and mixing time is 0.5~4h;Stirring in step (2) Mixing speed is 400~600rpm, and mixing time is 0.1~1h;Displacement number of times in step (2) is 3~6 times, when replacing every time Between be 12~24h.
Ageing solution described in preferred steps (3) is one of ethanol, methanol, acetone, ether, n-amyl alcohol or isopropanol Or it is several.
Drying meanss described in preferred steps (5) are ethanol or carbon dioxide supercritical fluid drying method:Ethanol supercritical is done When dry, reaction temperature is 250~270 DEG C, and in autoclave, pressure is 8~17MPa, and drying time is 1~8h;Carbon dioxide During supercritical drying, reaction temperature is 50~70 DEG C, and in autoclave, pressure is 8~12MPa, and outgassing rate is 5~10L/ Min, drying time is 8~15h.
Air heat treatment temperature described in preferred steps (5) is between 400~1200 DEG C;Programming rate be 2-8 DEG C/ Min, heat treatment temperature retention time is 2~5h.
Beneficial effect:
(1) process is simple, low temperature synthesizes, and energy consumption is low.Using a step sol-gel process, it is simultaneously introduced silicon source and magnesium source, and By follow-up supercritical drying and heat treatment process, make silicon source and magnesium source can react generation point at a temperature of 400 DEG C brilliant Shi Xiang.
(2) the material heat resistance prepared is superior, and porosity is high, and specific surface area is big, and uniformly, size is little, 1200 DEG C for granule After processing two hours, size is only 10nm.
(3) in this method, the spinelle aerogel material of preparation is completely block, and customer service conventional oxidation magnesium aeroge becomes The weak problem of block, this is for realizing aerogel material in catalyst carrier, high-temperature gas filter, membrance separation, sensor etc. The application in field possesses positive meaning.
Brief description
Fig. 1 is the photo in kind of the block spinelle aerogel material of high temperature resistant low temperature synthesis that example 1 is obtained;
Fig. 2 is XRD diffraction pattern at a temperature of different heat treatment for the spinelle aeroge in example 2;Wherein in figure ◆, ● and Represent respectively is magnesium aluminate spinel phase, boehmite phase and magnalium hydroxyl hydrate phase.
Specific embodiment
Example 1
By Magnesium dichloride hexahydrate, Aluminium chloride hexahydrate, water, ethanol according to mol ratio 1:2:80:After 30 uniform mixing, 20 DEG C temperature, uniform stirring 4h under rotating speed 400rpm, obtain the magnalium binary sol system of partial hydrolysiss.Then by expoxy propane Pressing with Magnesium dichloride hexahydrate mol ratio is 10:1 is added in binary sol system obtained above, in 20 DEG C of temperature, rotating speed Pour into after uniform stirring 0.1h under 400rpm in mould and react to gel, after placing 15h, add ethanol Ageing solution, in 30 DEG C of baking Line replacement 3 times, each 24h is entered in case.Then this wet gel is carried out ethanol supercritical drying, wherein reaction temperature is 260 DEG C, In autoclave, pressure is 8MPa, and drying time is 8h, thus obtaining spinelle aerogel precursor body.Finally by this presoma Aeroge carries out heat treatment under the air atmosphere of Muffle furnace, and wherein calcining heat is 400 DEG C, and programming rate is 2 DEG C/min, heat Process time is 5h, thus obtaining final spinelle aerogel material.Find through characterizing, this block spinelle airsetting glue material The density of material is 0.08g/cm3, 800 DEG C of heat treatments after 2 hours specific surface area be 150m2/ g, crystallite dimension is 8nm.Prepared is resistance to The photo in kind of the block spinelle aerogel material of high temperature low temperature synthesis is as shown in figure 1, it will be seen from figure 1 that the point being obtained is brilliant Stone aeroge assumes milky although intensity is poor, but light weight, porosity height, and specific surface area is big.
Example 2
By nine nitric hydrate magnesium, ANN aluminium nitrate nonahydrate, water, ethanol according to mol ratio 1:1.5:100:After 40 uniform mixing, Uniform stirring 1h under 40 DEG C of temperature, rotating speed 500rpm, obtains the magnalium binary sol system of partial hydrolysiss.Then will be suitable It is 8 that formula -2,3 epoxy butane is pressed with Magnesium dichloride hexahydrate mol ratio:1 is added in binary sol system obtained above, 40 DEG C temperature, uniformly continue stirring 0.5h under rotating speed 500rpm after pour into and react in mould to gel, add acetone after placing 20h Ageing solution, enters line replacement 4 times, each 12h in 50 DEG C of baking oven.Then this wet gel is carried out ethanol supercritical drying, its Middle reaction temperature is 250 DEG C, and in autoclave, pressure is 10MPa, and drying time is 2h, thus before obtaining spinelle aeroge Drive body.Finally this precursor gas gel is carried out different temperatures heat treatment under the air atmosphere of Muffle furnace, programming rate is 5 DEG C/min, heat treatment time is 2h, thus obtaining final spinelle aerogel material.Find through characterizing, this bulk point is brilliant The density of stone aerogel material is 0.12g/cm3, 700 DEG C of heat treatments after 2 hours specific surface area be 163m2/ g, crystallite dimension is 8.5nm.XRD diffraction pattern at a temperature of different heat treatment for the obtained spinelle aeroge is as shown in Fig. 2 can from figure Go out, for the sample after supercritical drying, comprise only magnalium hydroxyl hydrate and two kinds of crystalline phases of boehmite, and boehmite is in Existing amorphous state, and the degree of crystallinity of magnalium hydroxyl hydrate is higher.When heat treatment temperature increases to 400 DEG C, slowly produce in structure Give birth to Spinel, and when heat treatment temperature reaches 600 DEG C, Spinel is more obvious, when heat treatment temperature is When 1200 DEG C, crystal formation is complete, and crystal particle scale is calculated as 10nm through Scherrer formula.
Example 3
By nine nitric hydrate magnesium, Aluminium chloride hexahydrate, water, ethanol according to mol ratio 1:3:100:After 20 uniform mixing, Uniform stirring 4h under 35 DEG C of temperature, rotating speed 400rpm, obtains the magnalium binary sol system of partial hydrolysiss.Then by epoxy third It is 12 that alkane is pressed with nine nitric hydrate magnesium mol ratios:1 is added in binary sol system obtained above, in 35 DEG C of temperature, turns Pour into after uniform stirring 1h under fast 400rpm in mould and react to gel, after placing 30h, add ethanol Ageing solution, in 40 DEG C of baking Line replacement 5 times, each 24h is entered in case.Then this wet gel is carried out carbon dioxide supercritical fluid drying, wherein reaction temperature is 50 DEG C, in autoclave, pressure is 8MPa, and outgassing rate is 5L/min, and drying time is 8h, thus obtaining spinelle aeroge Presoma.Finally this precursor gas gel is carried out heat treatment under the air atmosphere of Muffle furnace, wherein calcining heat is 900 DEG C, programming rate is 3 DEG C/min, and heat treatment time is 3h, thus obtaining final spinelle aerogel material.Send out through characterizing Existing, the density of this block spinelle aerogel material is 0.08g/cm3, 800 DEG C of heat treatments after 2 hours specific surface area be 134m2/ G, crystallite dimension is 9.3nm.
Example 4
By two nitric hydrate magnesium, Aluminium chloride hexahydrate, water, ethanol according to mol ratio 1:2:110:After 45 uniform mixing, Uniform stirring 2h under 35 DEG C of temperature, rotating speed 600rpm, obtains the magnalium binary sol system of partial hydrolysiss.Then by epoxy third It is 10 that alcohol is pressed with two nitric hydrate magnesium mol ratios:1 is added in binary sol system obtained above, in 20 DEG C of temperature, turns Pour into after uniform stirring 0.1h under fast 600rpm in mould and react to gel, after placing 15h, add ether Ageing solution, at 30 DEG C Line replacement 6 times, each 24h is entered in baking oven.Then this wet gel is carried out ethanol supercritical drying, wherein reaction temperature is 270 DEG C, in autoclave, pressure is 15MPa, and drying time is 5h, thus obtaining spinelle aerogel precursor body.Finally by before this Driving bromhidrosis gel and carry out heat treatment under the air atmosphere of Muffle furnace, wherein calcining heat is 1000 DEG C, programming rate is 5 DEG C/ Min, heat treatment time is 2h, thus obtaining final spinelle aerogel material.Find through characterizing, this block spinelle gas The density of gel rubber material is 0.13g/cm3, 1000 DEG C of heat treatments after 2 hours specific surface area be 100m2/ g, crystallite dimension is 9.6nm.
Example 5
By Magnesium dichloride hexahydrate, ANN aluminium nitrate nonahydrate, water, ethanol according to mol ratio 1:4:120:After 30 uniform mixing, Uniform stirring 2h under 40 DEG C of temperature, rotating speed 550rpm, obtains the magnalium binary sol system of partial hydrolysiss.Then by epoxy third It is 16 that alkane is pressed with Magnesium dichloride hexahydrate mol ratio:1 is added in binary sol system obtained above, in 40 DEG C of temperature, turns Pour into after uniform stirring 0.2h under fast 550rpm in mould and react to gel, after placing 20h, add n-amyl alcohol Ageing solution, at 45 DEG C Baking oven in enter line replacement 5 times, each 24h.Then this wet gel is carried out carbon dioxide supercritical fluid drying, wherein reaction temperature For 70 DEG C, in autoclave, pressure is 12MPa, and outgassing rate is 10L/min, and drying time is 15h, thus obtaining spinelle Aerogel precursor body.Finally this precursor gas gel is carried out heat treatment, wherein calcining heat under the air atmosphere of Muffle furnace For 1200 DEG C, programming rate is 8 DEG C/min, and heat treatment time is 5h, thus obtaining final spinelle aerogel material.Through Characterize and find, the density of this block spinelle aerogel material is 0.25g/cm3, 1200 DEG C of heat treatments specific surface area after 2 hours For 81m2/ g, crystallite dimension is 12nm.

Claims (8)

1. the preparation method of high temperature resistant low temperature synthesis bulk spinelle aerogel material, it comprises the following steps that:
(1), after magnesium source, silicon source, water, ethanol uniformly being mixed, after uniform stirring at a temperature of 20~50 DEG C, obtain hydrolysis Magnalium binary sol system;
(2) epoxide is added in the binary sol system obtain in step (1), uniformly stirs at a temperature of 20~40 DEG C Mix to pour into and react in mould to gel, place 15~30h;
(3) Ageing solution will be added in step (2), enter line replacement 3~6 times, 12~24h every time in 30~60 DEG C of baking oven;
(4) wet gel obtaining in step (3) is carried out supercritical drying process, obtain magnesium aluminate spinel aerogel precursor body;
(5) composite aerogel obtaining in step (4) is carried out air heat treatment under the air atmosphere of Muffle furnace, finally give Spinelle aeroge;
Wherein:Magnesium source in step (1), silicon source, water, ethanol are according to 1:(1~4):(70~120):The mol ratio of (15~45) Uniformly mix;Epoxide in step (2) and magnesium source are according to mol ratio (8~16):1 is mixed.
2. preparation method according to claim 1 is it is characterised in that the silicon source described in step (1) is six chloride hydrate One or more of aluminum, ANN aluminium nitrate nonahydrate, aluminium secondary butylate or aluminum isopropylate..
3. preparation method according to claim 1 is it is characterised in that the magnesium source described in step (1) is six chloride hydrate One or more of magnesium, nine nitric hydrate magnesium, two nitric hydrate magnesium, bitter salt or monohydrate acid magnesium.
4. preparation method according to claim 1 is it is characterised in that the epoxide described in step (2) is epoxy third One or more of alkane, cis -2,3 epoxy butanes, oxetanes or epoxy prapanol.
5. preparation method according to claim 1 is it is characterised in that mixing speed in step (1) is 400~600rpm, Mixing time is 0.5~4h;Mixing speed in step (2) is 400~600rpm, and mixing time is 0.1~1h;Step (2) In displacement number of times be 3~6 times, each time swap be 12~24h.
6. preparation method according to claim 1 it is characterised in that the Ageing solution described in step (3) be ethanol, methanol, One or more of acetone, ether, n-amyl alcohol or isopropanol.
7. preparation method according to claim 1 is it is characterised in that the drying meanss described in step (5) are ethanol or two Carbonoxide supercritical drying:During ethanol supercritical drying, reaction temperature is 250~270 DEG C, and in autoclave, pressure is 8 ~17MPa, drying time is 1~8h;During carbon dioxide supercritical fluid drying, reaction temperature is 50~70 DEG C, in autoclave Pressure is 8~12MPa, and outgassing rate is 5~10L/min, and drying time is 8~15h.
8. preparation method according to claim 1 is it is characterised in that the air heat treatment temperature described in step (5) exists Between 400~1200 DEG C;Programming rate is 2-8 DEG C/min, and heat treatment temperature retention time is 2~5h.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107382356A (en) * 2017-06-09 2017-11-24 浙江大学 The preparation method of magnesium aluminate spinels porous blocks
CN107805064A (en) * 2017-11-01 2018-03-16 南京工业大学 A kind of preparation method of fiber reinforced high-temperature-resistant magnesium aluminate spinel aeroge
CN108479687A (en) * 2018-06-12 2018-09-04 中国工程物理研究院激光聚变研究中心 A kind of stratiform calcium aluminium hydroxide aeroge and its preparation method and application
CN110697789A (en) * 2019-11-13 2020-01-17 南京工业大学 Preparation method of spinel type magnetic aerogel material
CN115007142A (en) * 2022-07-14 2022-09-06 中国科学院城市环境研究所 Spinel-based catalyst and preparation method and application thereof

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CN103086692A (en) * 2013-01-17 2013-05-08 南京工业大学 Preparation method of blocky SiO2-Y2O3 compound aerogel
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