CN106478081A - The method that vacuum carbothermal reduction strengthens vitreous silica high-temperature behavior - Google Patents

The method that vacuum carbothermal reduction strengthens vitreous silica high-temperature behavior Download PDF

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CN106478081A
CN106478081A CN201610805114.2A CN201610805114A CN106478081A CN 106478081 A CN106478081 A CN 106478081A CN 201610805114 A CN201610805114 A CN 201610805114A CN 106478081 A CN106478081 A CN 106478081A
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vitreous silica
vacuum
temperature
carbothermal reduction
temperature behavior
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鲁中良
万伟舰
连伟波
李涤尘
陈义
夏园林
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Xian Jiaotong University
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    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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Abstract

The invention discloses a kind of method that vacuum carbothermal reduction strengthens vitreous silica high-temperature behavior, it is related to ceramic making field, the method that this vacuum carbothermal reduction strengthens vitreous silica high-temperature behavior strengthens vitreous silica high-temperature behavior by vacuum carbothermal reduction vitreous silica, and the ceramic high temperature that reduction generates is better than fused quartz ceramic casting mold itself.Under the high temperature conditions, outer layer is reduced that ceramic surface performance is good, consistency is high, has potentiation for the performance under vitreous silica high temperature.

Description

The method that vacuum carbothermal reduction strengthens vitreous silica high-temperature behavior
Technical field
The present invention relates to ceramic making field, strengthen vitreous silica high-temperature behavior particularly to a kind of vacuum carbothermal reduction Method.
Background technology
Fused quartz ceramic is prepared from through series of processes with vitreous silica for raw material, and through high temperature sintering A kind of refractory material.Fused quartz ceramic not only possesses many advantageous properties of quartz glass, as little in thermal coefficient of expansion, thermal shock Good stability, good electrical property, nuclearity can good, the features such as chemerosiveness resistent is good, be dried and burn till contraction little it is easy to molding is complicated Shape and big part product etc..Fused quartz ceramic has great advantage in the manufacture view of blade of aviation engine, especially Fused quartz ceramic has great advantage in terms of core removing.
The brilliant hollow turbine vane of orientation has the advantages of temperature capability is high, and mechanical property is good, frequently with aluminium base core, utilizes The method of model casting is realized manufacturing, and the method process cycle is long, high cost, and depoling ability, limits orientation crystalline substance Extensively apply.
Content of the invention
The technical problem to be solved is to provide a kind of vacuum carbothermal reduction to strengthen vitreous silica high-temperature behavior Method, prepares fused quartz ceramic casting mold by the method for quick shaping, passes through carbon thermal reduction anti-in high temperature, vacuum environment Should, generate the ceramic coating layer of one layer of function admirable in the outer surface of original casting mold, through re-sintering technique, improve pottery in height Bending resistance fracture resistance under the conditions of temperature.
For achieving the above object, the present invention provides following technical scheme:A kind of vacuum carbothermal reduction strengthens vitreous silica The method of high-temperature behavior it is characterised in that:The method of described vacuum carbothermal reduction strengthening vitreous silica high-temperature behavior includes as follows Step:
(1) initially with CAD and optical soliton interaction fabrication techniques complexity hollow blade resin mould;
(2) and then using gel method prepare fused quartz ceramic slurry;
(3) content of ceramic size is vitreous silica powder:75%-85%, Organic substance:2%-4%, pore creating material:1%- 3%, mineralizer and toughener are respectively 2%-4%, and deionized water supplies 100%;Add dispersant polyacrylic acid in ceramic size Sodium, sodium polyacrylate accounts for the 0.5% of vitreous silica powder quality;
(4) after stirring and ball milling, vibration casting is to the die cavity of resin die in a vacuum;
(5) cool drying, and vitreous silica base substrate thermal sintering at high temperature;
(6) by shape fused quartz ceramic in Ludox vacuum impregnation half an hour, take out and in oven for drying;
(7) under elevated temperature in vacuo, carbon dust is laid together with vitreous silica and carries out vacuum high-temperature burning in sintered base plate Knot (cladding sintering), sintering completes, and high temperature sintering forms the fused quartz ceramic core with excellent high performance under vacuo.
Prepare the hollow blade tree of labyrinth first with photocuring 3D printing rapid prototyping & manufacturing technology in the method Fat model, then adopts the method for gel mold to manufacture fused quartz ceramic:Prepare vitreous silica base ceramic size, uniform stirring For a period of time, in the die cavity that slurry is poured into hollow blade resin die under vacuum, vibration condition, vacuum is cold with after ball milling Remove organic crosslinking agent and resin piece after lyophilizing is dry, after high temperature sintering, obtain high precision, fusion quartz-ceramics casting mold.In vacuum bar Under part, by fused quartz ceramic in Ludox vacuum impregnation (half an hour), put into oven for drying.Under vacuum, will Carbon dust lays in sintered base plate, both high temperature sinterings mixture (cladding sintering) together with vitreous silica.After the completion of sintering, true High temperature sintering again under sky, forms the fused quartz ceramic core with excellent high performance.
Preferably, the method for described vacuum carbothermal reduction strengthening vitreous silica high-temperature behavior is directed to hollow turbine vane and melts Fused silica ceramic-mould, its forming method is grouting method, monoblock type ceramic-mould, hot pressing casting mold transferring molding.
Preferably, before there is thermal response in a vacuum in described vitreous silica casting mold, will vacuum impregnation in Ludox, dipping Time is half an hour, after the completion of vitreous silica casting mold dipping, puts into baking oven and is dried, and clear up undesired impurities.
Preferably, carbon dust and the vitreous silica on described reaction substrate lay in together with, and allow carbon dust cladding vitreous silica, Sintering condition is vacuum high-temperature.
Preferably, after described thermal reduction fused quartz ceramic casting mold, the junction temperature that reburns is 1500-1600 DEG C, and sintering needs Complete in vacuum, so that powder is kept uniformly using stirring and ball grinding method during slurry preparation, Ball-milling Time divides for 40-50 Clock, during vibration casting mold, using vibration, vacuum condition, realizes casting-up densification.
Preferably, described Ludox main component is amorphous silicon oxide.
Beneficial effect using above technical scheme is:The method that this vacuum carbothermal reduction strengthens vitreous silica high-temperature behavior Vitreous silica high-temperature behavior is strengthened by vacuum carbothermal reduction vitreous silica, the ceramic high temperature that reduction generates is better than vitreous silica Ceramic-mould itself.Under the high temperature conditions, outer layer is reduced that ceramic surface performance is good, consistency is high, for vitreous silica high temperature Under performance there is potentiation.
Brief description
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is described in further detail.
Fig. 1 is the structural representation of fused quartz ceramic of the present invention.
Wherein, 1-SiC functional coating, 2- fused quartz ceramic casting mold.
Specific embodiment
Describe the method that a kind of vacuum carbothermal reduction of the present invention strengthens vitreous silica high-temperature behavior below in conjunction with the accompanying drawings in detail Preferred implementation.
Fig. 1 shows the specific embodiment party that a kind of vacuum carbothermal reduction of the present invention strengthens the method for vitreous silica high-temperature behavior Formula:In the method for this vacuum carbothermal reduction strengthening vitreous silica high-temperature behavior, the preparation of fused quartz ceramic casting mold 2 adopts light solid The method changing quick shaping, prepares fused quartz ceramic resin mould first, then adopts gel injection-moulding method by each particle diameter Vitreous silica powder, mixed by the effect of AM and MBAM, prepare fused quartz ceramic slurry, the viscosity model of slurry Enclose for 160-260mPs.In ball mill ball milling 40 minutes afterwards, by slurry cast to resin die under the conditions of vacuum, vibrations Die cavity in;Ceramic body cool drying to castable, the time is 24h, carries out presintering and high temperature sintering at high temperature.
Under vacuum, by fused quartz ceramic in Ludox vacuum impregnation (half an hour), put into oven for drying. Under elevated temperature in vacuo, carbon dust is laid together with vitreous silica and carries out vacuum high-temperature sintering (cladding burning in sintered base plate Knot), sintering completes, and high temperature sintering forms the fused quartz ceramic core with excellent high performance under vacuo.Functional layer is complete Cheng Hou, forms compact high-strength degree silicon carbide ceramics layer in 1500-1600 DEG C of sintering.This invention is mainly used in strengthening complex precise pottery The elevated temperature strength of porcelain foundry goods is it is ensured that the formed precision of metal casting and quality.
The content of ceramic size is vitreous silica powder:75%-85%, Organic substance:2%-4%, pore creating material:1%-3%, Mineralizer and toughener are respectively 2%-4%, and deionized water supplies 100%;Add dispersant sodium polyacrylate in ceramic size, gather Sodium acrylate accounts for the 0.5% of vitreous silica powder quality;
Vitreous silica high-temperature behavior is strengthened by vacuum carbothermal reduction vitreous silica, the ceramic high temperature that reduction generates is better than Fused quartz ceramic casting mold 2 itself.Under the high temperature conditions, ceramic surface performance is good, consistency is high, for tekite for outer layer deposition Performance under English high temperature has potentiation.
As shown in figure 1, after fused quartz ceramic oxidation is formed, forming compact high-strength degree SiC work(in 1500-1600 DEG C of sintering Can coating 1.High temperature sintering program is:6 hours, to 600 DEG C, are incubated 1 hour;4 hours are warming up to 1500 DEG C, and insulation 3 is little When;Cooling down, SiC functional coating 1 main component is SiC.The high-temperature behavior of SiC is excellent, to fused quartz ceramic core It is improved largely under hot environment, bring up to this invention of 20-25Mp. from 10-15Mp and be mainly used in strengthening complex precise pottery The elevated temperature strength of foundry goods is it is ensured that the formed precision of metal casting and quality.
Above is only the preferred embodiment of the present invention it is noted that for the person of ordinary skill of the art, Without departing from the concept of the premise of the invention, some deformation can also be made and improve, these broadly fall into the guarantor of the present invention Shield scope.

Claims (7)

1. a kind of vacuum carbothermal reduction strengthen vitreous silica high-temperature behavior method it is characterised in that:Described vacuum carbothermal reduction The method of strengthening vitreous silica high-temperature behavior comprises the steps:
(1) initially with CAD and optical soliton interaction fabrication techniques complexity hollow blade resin mould;
(2) and then using gel method prepare fused quartz ceramic slurry;
(3) content of ceramic size is vitreous silica powder:75%-85%, Organic substance:2%-4%, pore creating material:1%-3%, Mineralizer and toughener are respectively 2%-4%, and deionized water supplies 100%;Add dispersant sodium polyacrylate in ceramic size, gather Sodium acrylate accounts for the 0.5% of vitreous silica powder quality;
(4) after stirring and ball milling, vibration casting is to the die cavity of resin die in a vacuum;
(5) cool drying, and vitreous silica base substrate thermal sintering at high temperature;
(6) by shape fused quartz ceramic in Ludox vacuum impregnation half an hour, take out and in oven for drying;
(7) under elevated temperature in vacuo, carbon dust is laid together with vitreous silica and carries out vacuum high-temperature sintering (bag in sintered base plate Upside down firing is tied), sintering completes, and high temperature sintering forms the fused quartz ceramic core with excellent high performance under vacuo.
2. vacuum carbothermal reduction according to claim 1 strengthen vitreous silica high-temperature behavior method it is characterised in that:Institute The method stating vacuum carbothermal reduction strengthening vitreous silica high-temperature behavior is directed to hollow turbine vane fused quartz ceramic casting mold, its Forming method is grouting method, monoblock type ceramic-mould, hot pressing casting mold transferring molding.
3. vacuum carbothermal reduction according to claim 1 strengthen vitreous silica high-temperature behavior method it is characterised in that:Institute State before vitreous silica casting mold occurs thermal response in a vacuum, will vacuum impregnation in Ludox, dip time is half an hour, melts After the completion of fused silica casting mold dipping, put into baking oven and dried, and clear up undesired impurities.
4. vacuum carbothermal reduction according to claim 1 strengthen vitreous silica high-temperature behavior method it is characterised in that:Institute State carbon dust and vitreous silica on reaction substrate lay in together with, and allow carbon dust cladding vitreous silica, sintering condition is that vacuum is high Temperature.
5. vacuum carbothermal reduction according to claim 1 strengthen vitreous silica high-temperature behavior method it is characterised in that:Institute After stating thermal reduction fused quartz ceramic casting mold, the junction temperature that reburns is 1500-1600 DEG C, and sintering needs to complete in vacuum.
6. so that powder is kept uniformly using stirring and ball grinding method during slurry preparation, Ball-milling Time is 40-50 minute, vibration During casting mold, using vibration, vacuum condition, realize casting-up densification.
7. vacuum carbothermal reduction according to claim 1 strengthen vitreous silica high-temperature behavior method it is characterised in that:Institute Stating Ludox main component is amorphous silicon oxide.
CN201610805114.2A 2016-08-31 2016-08-31 The method that vacuum carbothermal reduction strengthens vitreous silica high-temperature behavior Pending CN106478081A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106927802A (en) * 2017-03-17 2017-07-07 邹亚静 A kind of manufacture method for noting solidification forming fused silica crucible
CN109128020A (en) * 2017-06-27 2019-01-04 通用电气公司 For manufacturing the resin and its application method of porous ceramics stereolithography
CN110465627A (en) * 2019-09-16 2019-11-19 郑州航空工业管理学院 A kind of surface layer densification internal defect ceramic core manufacturing method for hollow turbine vane hot investment casting
CN110655381A (en) * 2019-10-09 2020-01-07 安徽徽博先临三维云打印技术有限公司 Environment-friendly material for 3D printing cultural relic restoration and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106927802A (en) * 2017-03-17 2017-07-07 邹亚静 A kind of manufacture method for noting solidification forming fused silica crucible
CN109128020A (en) * 2017-06-27 2019-01-04 通用电气公司 For manufacturing the resin and its application method of porous ceramics stereolithography
US11230503B2 (en) 2017-06-27 2022-01-25 General Electric Company Resin for production of porous ceramic stereolithography and methods of its use
US12054437B2 (en) 2017-06-27 2024-08-06 General Electric Company Resin for production of porous ceramic stereolithography and methods of its use
CN110465627A (en) * 2019-09-16 2019-11-19 郑州航空工业管理学院 A kind of surface layer densification internal defect ceramic core manufacturing method for hollow turbine vane hot investment casting
CN110655381A (en) * 2019-10-09 2020-01-07 安徽徽博先临三维云打印技术有限公司 Environment-friendly material for 3D printing cultural relic restoration and preparation method thereof

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