CN106477587A - Preparation method of silica gel for polyolefin catalyst carrier - Google Patents

Preparation method of silica gel for polyolefin catalyst carrier Download PDF

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CN106477587A
CN106477587A CN201510527284.4A CN201510527284A CN106477587A CN 106477587 A CN106477587 A CN 106477587A CN 201510527284 A CN201510527284 A CN 201510527284A CN 106477587 A CN106477587 A CN 106477587A
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silicate
silica
reaction
preparation
gel
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CN106477587B (en
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王海
任峰
张鹏
王玲玲
刘敏
郭珺
徐人威
张平生
曾令志
邵月君
王雄
刘强
刘文霞
袁小雪
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

The invention provides a preparation method of a silica gel carrier for a polyolefin catalyst. The gel is prepared by taking alkaline silica gel, silicate and inorganic acid as raw materials through gel reaction. The preparation process takes alkaline silica sol as reaction base liquid, silicate and inorganic acid are added in a parallel flow mode, and the preparation process of the silica gel carrier is completed by controlling the pH value of a reaction system and combining high-temperature hydrothermal reaction. The method has the advantages that new colloidal particles generated by the reaction of gel and sol in the reaction process directly react with hydroxyl on the surface of the silica sol, and the crosslinking among the colloidal particles is completed through continuous aggregation; and the later-stage high-temperature hydrothermal reaction accelerates the reaction among gel particles, thereby greatly improving the pore volume and the pore diameter of the silica gel. Because the performance of the added silica sol is similar to that of the silica gel, the process control is simple; the method can improve the pore volume and the pore diameter of the silica gel, ensure good process repeatability and bring benefits to industrial production.

Description

The preparation method of polyolefin catalyst carrier silica gel
Technical field
The present invention relates to a kind of preparation method of silica gel is and in particular to a kind of polyolefin catalyst silica-gel carrier Preparation method.
Background technology
Silica gel has special pore structure, big specific surface area and excellent heat stability, is extensively used Make adsorbent, desiccant, chromatograph column support and catalyst carrier.At present, the existing multiple methods of silica gel preparation, It is most commonly that with silicate and mineral acid as raw material, reaction under certain pH value forms gel, then passes through Operations such as aging, washing, pickling, drying etc. obtain silica gel.
Polyolefin catalyst silica-gel carrier requires there is suitable specific surface area, pore volume and aperture, for obtaining more Excellent or specific silica gel physical index, the preparation of silica-gel carrier reports many modified technique schemes.Including with Mineral acid is bottom liquid, at a certain temperature, is directly added into silicate, or using mineral acid with silicate simultaneously The mode of stream adds, and the method, primarily to obtaining the silica-gel carrier of bimodal pore distribution, is gone back in preparation process The physical index of silica-gel carrier can be improved by adding modifying agent and expanding agent, Patents have US5321105、CN201010283277.1、CN201210365806.1、CN201210366892.8、 CN101624431 (A), CN2011101029361, CN201110419933.0 etc.;Also have with silicate For bottom liquid, at a certain temperature, it is directly added into mineral acid, or the side using mineral acid and silicate cocurrent Formula adds, and the method mainly obtains big pore volume, high-specific surface area silica-gel carrier, and Patents have: CN01131135.5、CN200510117271.6、CN200510129965.1、CN201010287087.7、 CN201110137699.2、US5895770、US4100105、US4892853、US5372983、 EP0505583 etc..It is all right that the numerous patented technologies being formed embody reaction raw materials system, process regulation The physical index of silica-gel carrier produces material impact.
Inventor is found by research, the various process programs of prior art report, or because in reaction system Add modifying agent, the component such as expanding agent, or the reason because being difficult to effective control in course of reaction, silica gel is given birth to The repeatability of production. art can be poor, and is unfavorable for commercial introduction and application.Such as CN201110102936.1, CN201110419933.0 all discloses a kind of preparation method of macro porous silica gel.CN201110102936.1 be with Based on adding the primary gel of special alkaline medium preparation under sour environment, make through gel repeatedly and double hydrolysis With being effectively improved pore structure and the distribution of silica gel, preparing macropore, multimodal and wide distribution silica gel.Specifically With mineral acid for bottom liquid, first contact with alkaline medium, mineral acid is 0.5~4.0 with the mol ratio of alkaline medium; Add silicate solutions, treat that first gel moment is formed and stop adding silicate solutions, rapidly join distillation Water, makes gel disperse under water solution system as far as possible;Continuously add silicate solutions, adjust to pH value of solution Value=10~12, adds inorganic acid solution, control ph is in pH=7~9 more acidified, washing, It is dried, roasting obtains silica gel product.But the initial stage gel of the method easily causes that aperture is more, pore divides The unfavorable problem such as cloth is wide.With regard to this, CN201110419933.0 proposes improvement project, be with silicate, Mineral acid, alkaline medium, fatty alcohol or fatty alcohol amine are raw material, first with dilute sulfuric acid for bottom liquid, add at 30 DEG C Enter ammonia, ethanol and n-butyl alcohol, by colloidal sol repeatedly, gel, obtain pore volume through techniques such as subsequent treatment 1.68cm3/g, aperture 20.28, specific surface area is the silica gel product of 331.4m2/g.Inventor is through overtesting Show, because of the complexity (initial stage forms primary particle, later stage colloidal sol, gel repeatedly) of technical process, or plus Entering expanding agent (fatty alcohol) leads to the repeatability of technique to be difficult to control to, and the quality stability of silica gel product is poor.
Content of the invention
It is an object of the invention to provide a kind of preparation method of polyolefin catalyst silica-gel carrier.
The present invention provide silica-gel carrier preparation method, be with silicate, mineral acid for raw material through gel reaction, The operations such as acidifying, water Xian, drying, activation be obtained it is characterised in that:Preparation process includes 1) with alkalescence Ludox is 5%~15% as bottom liquid, alkaline silica sol with the mass ratio of silicate;2) 30~50 At DEG C, silicate is passed through with mineral acid and stream mode adds, and silicate with the molar concentration rate of mineral acid is 0.2~0.8, stop when reaction system pH is 6~7, add deionized water to carry out rapid dispersion;3) Add silicate and mineral acid again, both molar concentration rates are 1.2~2.0, question response system pH 10~ Stop when 12, keep constant 1~3 hour;4) reaction system is little in 70~100 DEG C of hydro-thermal reactions 1~5 When.
Specifically, silica gel preparation method of the present invention includes:
1) with 3.0~5.0g alkaline silica sol of pH value 9~10 for bottom liquid, stir and be warming up to 30~ 50℃;
2) and stream mode adds silicate and inorganic acid solution, the molar concentration rate of silicate and mineral acid For 0.2~0.8, the addition flow velocity of silicate and mineral acid is 3~5ml/min, when reaction solution system PH value reach 6~7 stopping, add deionized water quickly disperseed;
3) silicate and mineral acid are added again, the molar concentration rate of silicate and mineral acid is 1.2~ 2.0, the addition flow velocity of adjustment silicate and mineral acid is 5~8ml/min, pH value of reaction system reaches 10~ Stop when 12, isothermal reaction 1~3 hour;
4) be warming up to 70~100 DEG C, preferably 80~90 DEG C, keeping body system at high temperature hydro-thermal reaction 1~ 5 hours, preferably 2~4 hours;
5) add mineral acid, question response solution ph is to stop when 3~5, keep system to continue reaction 1~3 hour;
6) reaction system is down to room temperature, is washed with alcohol mixeding liquid using distilled water or distilled water, 300 DEG C~335 DEG C at high temperature drying, 400 DEG C~600 DEG C of inert gas shielding activates 3~6 hours, obtains Silica-gel carrier.
Mineral acid of the present invention be selected from sulphuric acid, hydrochloric acid, nitric acid one kind at least within, concentration be 1.0~ 3.0mol/L.Preferably sulfuric acid, concentration is 0.5~2.5mol/L.
Described silicate is selected from sodium silicate, potassium silicate one kind at least within, or waterglass is (by alkali gold Belong to the soluble alkali metal silicate that oxide and silicon dioxide are combined into), concentration is 1.0~3.0mol/L. Preferably waterglass.
Alkaline silica sol can be directly commercially available or self-control obtains.Homemade alkaline silica sol can be using chemistry The known method such as method and Mechanical Method.Silicon dioxide (SiO in alkaline silica sol2) content 15~40%, pH value 9~ 10, mean diameter 8~20nm.
The cocurrent addition speed of described silicate and mineral acid can be identical or different.Flow velocity and each material concentration There is the motility of matching, adaptability and adjustment.For ease of practical operation, the preferably cocurrent in each stage Silicate and mineral acid add flow velocity identical.
Using a certain amount of alkaline silica sol as primary particle, silicate and mineral acid adopt cocurrent to add to the present invention Mode, by controlling the pH value of reaction system, completes the preparation of silica-gel carrier in conjunction with high temperature hydro-thermal reaction Journey.Its advantage is, the new micelle that reaction carries out middle gel, colloidal sol reaction generates can be directly molten with silicon The hydroxyl effect on glue surface, completes the crosslinking between sol particles by continuous gathering;Later stage high temperature hydro-thermal is anti- Should, accelerate the reaction between gel particles, thus significantly improving the pore volume of silica gel, aperture.By being added Ludox and silica gel similar nature, technology controlling and process is simple;Improve silica gel pore volume, aperture while it is ensured that Good process repeatability, brings benefit to commercial production.
Specific embodiment
By the following examples the present invention is described in further detail, but these embodiments are not considered as to this Bright restriction.
Method of testing
Specific surface area:Gas absorption BET method is tested, GB/T19587-2004.
Pore volume:BJH (Barrett-Joyner-Halenda) method is tested, ISO 15901-2.
Average pore size d=4V/A, A is specific surface area, and V is pore volume, and d is aperture.
Raw material
Alkaline silica sol:SiO2Content be 30%, mean diameter 15~20nm, pH value be 9.5~
10, Suzhou Nano Dispersions Co., Ltd. produces
Waterglass:Technical grade, Catalyst Factory of Lanzhou Petrochemical Company produces
Sulphuric acid:Analysis is pure, and Baiyin City, gansu Province Yin Huan chemicals factory produces
Embodiment 1
Alkaline silica sol 4.0g is added in reactor, opens stirring, rotating speed is 18r/min, slow intensification To 50 DEG C, 1.0mol/L silicate and 1.5mol/L dilute sulfuric acid are added with 3ml/min cocurrent, molten when reacting When liquid pH value is to 6, distilled water is added so that collosol-gelatum system is thoroughly disperseed;Added with 6ml/min cocurrent 2.0mol/L silicate and 1.5mol/L dilute sulfuric acid, when reacting solution pH value is 12, stops adding and mix Close liquid, isothermal reaction 2 hours;Slowly reactant liquor is warming up to 90 DEG C, isothermal reaction 3 hours;Quickly Add 1.5mol/L dilute sulfuric acid, when reacting solution pH value is 3, stop adding dilute sulfuric acid, isothermal reaction 1 hour;Remove heater, be slowly cooled to room temperature, then through distilled water wash three times, at 335 DEG C It is dried, under inert gas shielding, 600 DEG C of activation obtain silica-gel carrier product in 4 hours.Repeat for three times to try Testing is 1-1,1-2,1-3, and test result is as shown in table 1.
Embodiment 2
Preparation process, with embodiment 1, except for the difference that adds 3.0g Ludox, other conditions and embodiment 1 Identical.Three times are repeated test is 2-1,2-2,2-3, and silica gel physical property measurement result is as shown in table 1.
Embodiment 3
1.0mol/L silicate and 1.5mol/L dilute sulfuric acid are added with 5ml/min cocurrent, as reaction solution pH When being worth 6, distilled water is added so that collosol-gelatum system is thoroughly disperseed, other conditions are same as Example 1. Three times are repeated test is 3-1,3-2,3-3, and silica gel test result is as shown in table 1.
Embodiment 4
Late phase reaction temperature, with embodiment 1, is except for the difference that risen to 80 DEG C, the isothermal reaction time by preparation process For 4 hours.Three times are repeated test is 4-1,4-2,4-3, and silica gel test result is as shown in table 1.
Embodiment 5
Preparation process with embodiment 1, except for the difference that after the collosol-gelatum system of reaction solution thoroughly disperses with 8ml/min cocurrent adds 2.0mol/L silicate and 1.5mol/L dilute sulfuric acid.Three times are repeated test is 5-1, 5-2,5-3, silica gel test result is as shown in table 1.
Comparative example 1
The sodium silicate solution that 30ml concentration is 1.5mol/L adds in reactor, opens stirring, rotating speed is 18r/min, is to slowly warm up to 50 DEG C, adds 1.0mol/L silicate and 1.5mol/L with 3ml/min cocurrent Dilute sulfuric acid, when reacting solution pH value is to 6, adds distilled water so that collosol-gelatum system is thoroughly disperseed;With 6ml/min cocurrent adds 2.0mol/L silicate and 1.5mol/L dilute sulfuric acid, when reacting solution pH value is 12 When, stop adding mixed liquor, isothermal reaction 5 hours;Rapidly join 1.5mol/L dilute sulfuric acid, work as reaction When solution ph is 3, stop adding dilute sulfuric acid;Remove heater, be slowly cooled to room temperature, then Through distilled water wash three times, it is dried at 335 DEG C, under inert gas shielding, 600 DEG C of activation obtain for 4 hours Silica-gel carrier product.Three times are repeated test is 6-1,6-2,6-3, and test result is as shown in table 1.
Comparative example 2
By SiO2Content be 30% pH value be 10 alkaline silica sol 4.0g add reactors in, open and stir Mix, rotating speed is 18r/min, is to slowly warm up to 50 DEG C, 1.0mol/L silicate is added with 3ml/min cocurrent With 1.5mol/L dilute sulfuric acid, when reacting solution pH value is to 6, distilled water is added to make collosol-gelatum system Thoroughly disperse;2.0mol/L silicate and 1.5mol/L dilute sulfuric acid are added with 6ml/min cocurrent, works as reaction When solution ph is 12, stop adding mixed liquor, isothermal reaction 4 hours;Rapidly join dilute sulfuric acid, When reacting solution pH value is 3, stop adding 1.5mol/L dilute sulfuric acid;Remove heater, slowly cold But to room temperature, then through distilled water wash three times, it is dried at 335 DEG C, under inert gas shielding, 600 DEG C activation obtains silica-gel carrier product in 4 hours.Three times are repeated test is 7-1,7-2,7-3, test result As shown in table 1.
Table 1 silica-gel carrier physical property measurement result and stable difference
Note:Stablize difference:Difference between sample test value and sample mean.Sample pore volume, specific surface Long-pending is that instrument is surveyed, and aperture is to be calculated by formula, therefore, stablizes difference and taking pore volume calculating as a example says Bright experimental repeatability.

Claims (9)

1. the preparation method of polyolefin catalyst silica-gel carrier is it is characterised in that comprise the following steps:
1) using alkaline silica sol as bottom liquid, alkaline silica sol is 5%~15% with the mass ratio of silicate;
2) at 30~50 DEG C, silicate is passed through with mineral acid and stream mode addition, silicate and mineral acid Molar concentration rate be 0.2~0.8, question response system pH be 6~7 when stop, add deionized water carry out Rapid dispersion;
3) silicate and mineral acid are added again, both molar concentration rates are 1.2~2.0, question response system PH stops when 10~12, keeps constant 1~3 hour;
4) reaction system was in 70~100 DEG C of hydro-thermal reactions 1~5 hour;
5) add mineral acid, question response solution ph is to stop when 3~5, keep system continue reaction 1~ 3 hours;
6) reaction system is down to room temperature, is washed with alcohol mixeding liquid using distilled water or distilled water, 300 DEG C~335 DEG C at high temperature drying, 400 DEG C~600 DEG C of inert gas shielding activates 3~6 hours, obtains silicon Glue carrier.
2. the preparation method of polyolefin catalyst silica-gel carrier according to claim 1, its feature It is, in step (1), the pH value of described bottom liquid alkaline silica sol is 9~10.
3. the preparation method of polyolefin catalyst silica-gel carrier according to claim 1, its feature It is, in step (2), the addition flow velocity of described silicate and mineral acid is 3~5ml/min;Step (3) In, the addition flow velocity of described silicate and mineral acid is 5~8ml/min.
4. the preparation method of polyolefin catalyst silica-gel carrier according to claim 3, its feature It is, the addition speed of described silicate and mineral acid is identical or different.
5. the preparation method of polyolefin catalyst silica-gel carrier according to claim 1, its feature It is, in step (4), hydrothermal temperature is 80~90 DEG C, the hydro-thermal reaction time is 2~4 hours.
6. the preparation side of the polyolefin catalyst silica-gel carrier according to any one of claim 1 to 5 Method is it is characterised in that described mineral acid is selected from least in sulphuric acid, hydrochloric acid and the formed group of nitric acid Kind, described inorganic acid concentration is 1.0~3.0mol/L.
7. the preparation method of polyolefin catalyst silica-gel carrier according to claim 6, its feature exists In described mineral acid is sulphuric acid, and sulfuric acid concentration is 0.5~2.5mol/L.
8. the preparation side of the polyolefin catalyst silica-gel carrier according to any one of claim 1 to 5 Method it is characterised in that described silicate by waterglass or by sodium silicate and potassium silicate, sodium silicate group in groups At least one in group, the concentration of described silicate is 1.0~3.0mol/L.
9. the preparation side of the polyolefin catalyst silica-gel carrier according to any one of claim 1 to 5 Method it is characterised in that in described alkaline silica sol dioxide-containing silica be 15~40%, pH value be 9~ 10, mean diameter is 8~20nm.
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Cited By (9)

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CN108976326A (en) * 2017-05-31 2018-12-11 中国石油化工股份有限公司 Metallocene Catalysts for PE and preparation method thereof
CN108976330A (en) * 2017-05-31 2018-12-11 中国石油化工股份有限公司 The polyvinyl preparation method of metallocene
CN109833918A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of carrier silica gel
CN109833917A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of silica gel carrier for loading catalyst
CN109836517A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of silica gel carrier for olefin catalysis
CN109833858A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of carrier silica gel for olefin catalyst
CN109835909A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of modified silica gel carrier
CN109835911A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of silica gel carrier for olefin catalytic loading
CN110229380A (en) * 2019-07-08 2019-09-13 福建远翔新材料股份有限公司 A kind of efficient, high transparency silica plastic film open agent preparation method

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CN1803600A (en) * 2005-12-16 2006-07-19 厦门大学 Preparation method of silica gel carrier
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CN108976326B (en) * 2017-05-31 2021-04-13 中国石油化工股份有限公司 Metallocene polyethylene catalyst and preparation method thereof
CN108976330A (en) * 2017-05-31 2018-12-11 中国石油化工股份有限公司 The polyvinyl preparation method of metallocene
CN108976330B (en) * 2017-05-31 2021-04-13 中国石油化工股份有限公司 Process for preparing metallocene ethylene polymer
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CN109833917A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of silica gel carrier for loading catalyst
CN109833858A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of carrier silica gel for olefin catalyst
CN109835909A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of modified silica gel carrier
CN109835911A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of silica gel carrier for olefin catalytic loading
CN109836517A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of silica gel carrier for olefin catalysis
CN109833918A (en) * 2017-11-28 2019-06-04 中国石油天然气股份有限公司 Preparation method of carrier silica gel
CN109833918B (en) * 2017-11-28 2022-01-25 中国石油天然气股份有限公司 Preparation method of carrier silica gel
CN109833917B (en) * 2017-11-28 2022-02-01 中国石油天然气股份有限公司 Preparation method of silica gel carrier for loading catalyst
CN109835911B (en) * 2017-11-28 2022-12-02 中国石油天然气股份有限公司 Preparation method of silica gel carrier for olefin catalytic loading
CN110229380A (en) * 2019-07-08 2019-09-13 福建远翔新材料股份有限公司 A kind of efficient, high transparency silica plastic film open agent preparation method

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