CN106476118B - Ceramic body injection (mo(u)lding) machine and its forming method - Google Patents
Ceramic body injection (mo(u)lding) machine and its forming method Download PDFInfo
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- CN106476118B CN106476118B CN201611044716.7A CN201611044716A CN106476118B CN 106476118 B CN106476118 B CN 106476118B CN 201611044716 A CN201611044716 A CN 201611044716A CN 106476118 B CN106476118 B CN 106476118B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/24—Producing shaped prefabricated articles from the material by injection moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
The invention discloses a kind of ceramic body injection (mo(u)lding) machine and its forming methods, it includes rack, bracket, manipulator, direct press type folding mould device, material injecting mechanism, product conveyor, hopper, molding die, plasticizing charging barrel, screw rod and plasticizing motor, the medium position of support vertical setting rack, molding die and direct press type folding mould device are arranged on bracket, the bottom of rack is arranged in the lower position that material injecting mechanism corresponds to molding die, plasticizing charging barrel is horizontally disposed on the rack, and one end is connected with material injecting mechanism, the other end is equipped with hopper mounting base, one end of screw rod is protruded into plasticizing charging barrel through hopper mounting base, the other end is connected with plasticizing motor.Structure of the invention is ingenious in design, reasonable, by it is traditional it is horizontal become vertical, greatly improve production efficiency, and the product compactness produced is good, finish is good, and mechanical strength is greatly and damp state resistance value is high, non-breakable, product qualification rate is high, and speed of production is fast, high-efficient.
Description
Technical field
The present invention relates to ceramic body injection molding technology fields, and in particular to a kind of ceramic body injection (mo(u)lding) machine and its
Forming method.
Background technique
Special cermacis production in China's is started in the fifties, technical process are as follows: and powder processed → admix paraffin or adhesive →
Molding → exclusion paraffin or adhesive → sinters the processes such as porcelain into.And molding is the most important thing in entire technical process.Now
80% special cermacis moulding process continues to use the hot pressing slip-casting shaping process of the fifties.Prolonged application shows the product in matter
It measures in quality there are easily-deformable, product tissue density of texture is poor, and resistance to compression, tension, flexural strength are poor, and electric insulation pressure resistance performance is not
Ideal drawback, thus product qualification rate is not high.
To improve this situation, enterprise and experts and scholars constantly explore novel blank forming technique.Dry-pressing ceramic powder
Therefore molding machine comes into being, by nearly use in 20 years, the ceramic body of dry-pressing formed machine production be confined to geometry compared with
For simple product, also far from meeting the very strange shaped piece demand of special cermacis.And there are a deadly defect, that is, burn
At interiors of products internal stress be unevenly distributed, compression strength difference is big everywhere.It is small, special-shaped such as to there is cylindrical products waist density
The defects of part angles of product position is cracked causes product breakage during user assembled to scrap phenomenon and occurs frequently.
The ceramic body injection molding technique generated in succession at home and abroad also comes out for many years, is used and confirmed by product,
The product quality produced is better than hot pressing injection forming and the dry-pressing formed product of powder comprehensively.The product is without any geometry
Limitation, blank density, internal stress are uniform；At after porcelain through testing, no matter the product of any shape, porcelain body density, mechanical resistance everywhere
Pressure, tensile strength all uniformities, without causing because of ceramics internal contraction residual stress caused by ceramic body Density inhomogeneity
Anisotropy.Meanwhile electric insulation pressure resistance performance is much improved, product surface is bright and clean, indeformable, deep by client's favorable comment.But
Because plant issue causes production efficiency and product cost that cannot reach ideal effect, and easily product is caused to damage in blanking
It is bad, it is difficult to carry out in an all-round way, many manufacturers even have to abandon using the equipment.Present invention efficiently solves this hardly possiblies
Topic.
Summary of the invention
In view of the above deficiencies, it is an object of the present invention to provide a kind of smart structural design, rationally, it is easy to operate,
The ceramic body injection (mo(u)lding) machine of product quality is effectively ensured in high production efficiency.
The second object of the present invention is, provides a kind of forming method of above-mentioned ceramic body injection (mo(u)lding) machine.
To achieve the above object, the technical solution provided by the present invention is:
A kind of ceramic body injection (mo(u)lding) machine comprising rack, bracket, manipulator, direct press type folding mould device, feeding machine
Structure, product conveyor, hopper, molding die, plasticizing charging barrel, screw rod and plasticizing motor, the support vertical are arranged in rack
Portion position, the molding die are located on bracket, and the top of bracket is arranged in the direct press type folding mould device, and can drive at
Pattern tool makees die sinking or the bottom of rack is arranged in mould assembling action, the lower position that the material injecting mechanism corresponds to molding die, and
The non-return nozzle of the material injecting mechanism presses against on the feed inlet of molding die, and the plasticizing charging barrel is horizontally disposed on the rack, should
One end of plasticizing charging barrel is connected with material injecting mechanism, and the other end is equipped with hopper mounting base, and the hopper is vertically set on hopper peace
It fills on seat, one end of the screw rod is protruded into plasticizing charging barrel through hopper mounting base, and the other end is connected with plasticizing motor, the production
The side of the correspondence bracket of product conveyer belt is arranged on the rack, and the manipulator corresponds to the position of molding die and product conveyor
It is arranged on the rack, the direct press type folding mould device is direct press type oil cylinder, and the molding die is equipped with cutter mechanism and production
Product ejecting mechanism, the molding die include the cope plate being sequentially stacked by sequence from top to bottom, middle template, mold cavity group
Part, water gap plate, hot runner manifold and lower template, the material injecting mechanism include seat stand fixed plate, seat stand, non-return nozzle, seat stand slide bar,
The upper end of injection rod and seat stand oil cylinder, the seat stand slide bar is vertically connected in rack, and the seat stand fixed plate is fixed on seat stand
The center of seat stand fixed plate is arranged in the lower end of slide bar, seat stand oil cylinder, and the seat stand is movably arranged on seat stand slide bar, should
Chamber is penetrated equipped with compatible with injection rod in the center of seat stand, and the non-return nozzle is mounted on the upper end for penetrating chamber, this penetrates chamber
One side position of upper end be equipped with the side siphunculus road that is connected with plasticizing charging barrel, the upper end of the injection rod, which is protruded into, penetrates chamber, the injection
The lower end of bar is connected with the piston rod of seat stand oil cylinder, and the non-return nozzle includes nozzle seat, nozzle, taper sprue, connector, sticks up
Bar and hydraulic selector, the nozzle are mounted on the upper end of the nozzle seat, and the lower end of nozzle seat, and the connector is arranged in the connector
It is connected by runner with nozzle, the taper sprue is located in nozzle, and the middle part for sticking up bar is arranged by shaft in nozzle seat
On, the hydraulic selector is fixed on nozzle seat, and is connected with the one end for sticking up bar, which is connected with taper sprue
It connects, the manipulator includes mounting rack and connects product component and water inlet by being set in sequence on the mounting rack from top to bottom
Expect component, the product component that connects includes product tray, product mounting base, product slide bar and product telescopic cylinder, the product
Mounting base is fixed on mounting rack, and the product slide bar is movably arranged in product mounting base, and the product tray is fixed on production
On one end of product slide bar, the product telescopic cylinder is fixed in product mounting base, and the piston rod of the product telescopic cylinder with
Product tray is connected；The water inlet material component includes regrinding-material pallet, regrinding-material mounting base, regrinding-material slide bar and regrinding-material
Telescopic cylinder, the regrinding-material mounting base are fixed on mounting rack, and the regrinding-material slide bar is movably arranged on regrinding-material mounting base
On, the regrinding-material pallet is fixed on one end of regrinding-material slide bar, and the regrinding-material telescopic cylinder is fixed on regrinding-material installation
On seat, and the piston rod of the regrinding-material telescopic cylinder is connected with regrinding-material pallet.
A kind of forming method of above-mentioned ceramic body injection (mo(u)lding) machine comprising following steps:
(1) ceramic powder is added into hopper；
(2) non-return nozzle is closed, plasticizing motor is opened and screw rod is driven to inject ceramic powder toward plasticizing charging barrel, expected by plasticizing
The heating and melting of cylinder is at ceramic slurry；
(3) direct press type folding mould device downlink drives molding die to make mould assembling action；
(4) non-return nozzle is opened；
(5) seat stand oil cylinder, which drives, is about to ceramic slurry injection moulding mold on injection rod；Injection rod injection reaches setting position
Set distance is reversely come downwards to after postponing stop pressure maintaining 1~5 second, non-return nozzle is closed；
(6) after non-return nozzle is closed, the work of water gap plate ejection cylinder uplink extremely sets water gap plate and its installation supporting plate top
Height and position；
(7) the water inlet material component of manipulator extends to the lower position of water gap plate；Cutter mechanism starts product stock inlet
Waste material excision, the regrinding-material pallet of water inlet material component retract original position after being connected to stock inlet waste material；
(8) direct press type folding mould device uplink drives molding die to make die sinking movement；
(9) lower position for connecing product component and extending to mold cavity component of manipulator；The ejection of product ejecting mechanism, product
Fall to normal price on the product tray for connecing product component, connect product component product tray be connected to product retreat it is upper to product conveyor
Orientation is set, and after the bottom plate of product tray is opened, product falls to normal price in product conveyor.
The invention has the benefit that structure of the invention is ingenious in design, reasonable, by it is traditional it is horizontal become vertical, substantially
Production efficiency is improved, and product is that level is fallen on manipulator and product conveyor, effectively avoids causing because of unbalance stress
There is metaboly in product, non-breakable, and product qualification rate is high, and speed of production is fast, product that is high-efficient, and being produced
Compactness is good, and finish is good, and mechanical strength is greatly and damp state resistance value is high；In addition compact overall structure, it is easy to accomplish, operation letter
Singly, conveniently, it is conducive to wide popularization and application.The step of forming method provided by the invention, is succinct, it is easy to accomplish, it can rapidly and efficiently rate
Ceramic body product is produced, and the product compactness produced is good, finish is good, the big and damp state resistance value of mechanical strength
It is high.
With reference to the accompanying drawing with embodiment, the present invention is further described.
Detailed description of the invention
Fig. 1 is schematic view of the front view of the invention.
Fig. 2 is stereopsis structural schematic diagram of the invention.
Fig. 3 is decomposition texture schematic diagram of the invention.
Fig. 4 is complete section structural schematic diagram of the invention.
Fig. 5 is the structure enlargement diagram of part A in Fig. 4.
Specific embodiment
Embodiment, referring to Fig. 1 to Fig. 5, a kind of ceramic body injection (mo(u)lding) machine provided in this embodiment comprising rack 1,
Bracket 2, manipulator 3, direct press type folding mould device 4, material injecting mechanism 5, product conveyor 6, hopper 7, molding die 8, plasticizing material
Cylinder 9, screw rod 10 and plasticizing motor 11, the bracket 2 are vertically arranged the medium position of rack 1, and the molding die 8 is located at bracket
On 2, the top of bracket 2 is arranged in the direct press type folding mould device 4, and molding die 8 can be driven to make die sinking or mould assembling action,
The bottom of rack 1, and the non-return nozzle of the material injecting mechanism 5 is arranged in the lower position of the corresponding molding die 8 of the material injecting mechanism 5
Press against on the feed inlet of molding die 8, the plasticizing charging barrel 9 is horizontally set in rack 1, one end of the plasticizing charging barrel 9 with
Material injecting mechanism 5 is connected, and the other end is equipped with 7 mounting base of hopper, and the hopper 7 is vertically set in 7 mounting base of hopper, the spiral shell
One end of bar 10 is protruded into plasticizing charging barrel 9 through 7 mounting base of hopper, and the other end is connected with plasticizing motor 11, the product conveying
Side with 6 correspondence bracket 2 is arranged in rack 1, the position of the manipulator 3 corresponding molding die 8 and product conveyor 6
It is arranged in rack 1.
Preferably, being equipped with cutter mechanism and product ejecting mechanism on the molding die 8.Specifically, the direct press type
Folding mould device 4 is direct press type oil cylinder.
Specifically, the molding die 8 include the cope plate 81 being sequentially stacked by sequence from top to bottom, middle template 82,
Mold cavity component 83, water gap plate 84, hot runner manifold 85 and lower template 86.
The material injecting mechanism 5 includes seat stand fixed plate 51, seat stand 52, non-return nozzle 53, seat stand slide bar 54,55 and of injection rod
The upper end of seat stand oil cylinder 56, the seat stand slide bar 54 is vertically connected in rack 1, and it is sliding that the seat stand fixed plate 51 is fixed on seat stand
The center of seat stand fixed plate 51 is arranged in the lower end of bar 54, seat stand oil cylinder 56, and it is sliding that the seat stand 52 is movably arranged on seat stand
On bar 54, chamber is penetrated equipped with compatible with injection rod 55 in the center of the seat stand 52, and the non-return nozzle 53 is mounted on this and penetrates
The upper end of chamber, one side position of upper end for penetrating chamber are equipped with the side siphunculus road that is connected with plasticizing charging barrel 9, the injection rod 55 it is upper
End, which is protruded into, penetrates chamber, and the lower end of the injection rod 55 is connected with the piston rod of seat stand oil cylinder 56.
The non-return nozzle 53 includes nozzle seat 531, nozzle 532, taper sprue 533, connector 534, sticks up bar 535 and hydraulic
Switch 536, the nozzle 532 are mounted on the upper end of the nozzle seat 531, and the lower end of nozzle seat 531 is arranged in the connector 534, and
The connector 534 is connected by runner with nozzle 532, the taper sprue 533 is located in nozzle 532, the bar 535 that sticks up
Middle part is arranged on nozzle seat 531 by shaft, and the hydraulic selector 536 is fixed on nozzle seat 531, and with one end for sticking up bar 535
It is connected, which is connected with taper sprue 533.Hydraulic selector 536 can also use linear drive apparatus
It substitutes, such as cylinder, oil cylinder or linear motor.
The manipulator 3 includes mounting rack 31 and connects product group by being set in sequence on the mounting rack 31 from top to bottom
Part 32 and water inlet material component 33, the product component 32 that connects includes that product tray, product mounting base, product slide bar and product are stretched
Contracting cylinder, the product mounting base are fixed on mounting rack 31, and the product slide bar is movably arranged in product mounting base, described
Product tray is fixed on one end of product slide bar, and the product telescopic cylinder is fixed in product mounting base, and the product is stretched
The piston rod of contracting cylinder is connected with product tray；The water inlet material component 33 include regrinding-material pallet, regrinding-material mounting base,
Regrinding-material slide bar and regrinding-material telescopic cylinder, the regrinding-material mounting base are fixed on mounting rack 31, and the regrinding-material slide bar is living
Dynamic to be arranged in regrinding-material mounting base, the regrinding-material pallet is fixed on one end of regrinding-material slide bar, and the regrinding-material is flexible
Cylinder is fixed in regrinding-material mounting base, and the piston rod of the regrinding-material telescopic cylinder is connected with regrinding-material pallet.
Structure of the invention is ingenious in design, reasonable, by it is traditional it is horizontal become vertical, greatly improve production efficiency, and produce
Product are that level is fallen on manipulator 3 and product conveyor 6, effectively avoid that product is caused metaboly occur because of unbalance stress,
Non-breakable, product qualification rate is high, and speed of production is fast, high-efficient.
When work, the forming method step of above-mentioned ceramic body injection (mo(u)lding) machine is specific as follows:
(1) ceramic powder is added into hopper 7；
(2) non-return nozzle 53 is closed, plasticizing motor 11 is opened and screw rod 10 is driven to inject ceramic powder toward plasticizing charging barrel 9, lead to
The heating and melting of plasticizing charging barrel 9 is crossed into ceramic slurry；
(3) 4 downlink of direct press type folding mould device drives molding die 8 to make mould assembling action；
(4) non-return nozzle 53 is opened；
(5) seat stand oil cylinder 56, which drives, is about to ceramic slurry injection moulding mold 8 on injection rod 55；The injection of injection rod 55 reaches
Set distance is reversely come downwards to after stopping pressure maintaining 1~5 second behind setting position, non-return nozzle 53 is closed；
(6) after non-return nozzle 53 is closed, 87 uplink of water gap plate ejection cylinder work, by water gap plate 84 and its installation supporting plate top
To set height position；
(7) the water inlet material component 33 of manipulator 3 extends to the lower position of water gap plate 84；Cutter mechanism starting by product into
The excision of mouth waste material is starched, the regrinding-material pallet of water inlet material component 33 retracts original position after being connected to stock inlet waste material；
(8) 4 uplink of direct press type folding mould device drives molding die 8 to make die sinking movement；
(9) lower position for connecing product component 32 and extending to mold cavity component 83 of manipulator 3；Product ejecting mechanism top
Out, product falls to normal price on the product tray for connecing product component 32, and the product tray for connecing product component 32 is connected to product and retreats to production
The top position of product conveyer belt 6, after the bottom plate of product tray is opened, product falls to normal price in product conveyor 6.
The step of forming method provided by the invention, is succinct, it is easy to accomplish, rapidly and efficiently rate it can produce ceramic body production
Product, and the product compactness produced is good, finish is good, and mechanical strength is greatly and damp state resistance value is high.
Be experimentally confirmed, the performance of ceramic body injection (mo(u)lding) machine of the present invention be better than or substantially better than injection forming and
Dry-pressing formed fund；The product compactness produced is good, high mechanical strength.Three kinds of moulding process ceramic products produced
Mechanical performance control case such as following table (test specimen: AL2O395% ceramics).
Mechanical performance (one)
Mechanical performance (two)
Electrical property control
| Idiosome molding equipment | Breakdown voltage | Resistance | Idiosome molding equipment |
| Ceramic idiosome injection (mo(u)lding) machine | 7000v | 1012 | 1010 |
| Hot pressing casting machine | 5000 | 1010 | 109 |
| The dry-pressing formed machine of ceramic powder | 6500 | 1011 | 1010 |
Specifically, ceramic body injection (mo(u)lding) machine of the present invention has the advantage that
1, the product surface finish produced is good, and damp state resistance value is high.
2, the product produced is indeformable, non-breakable, product qualification rate height (supplementary data).
3, speed of production is fast, high-efficient.Production equipment from it is common it is horizontal become vertical, greatly improve production efficiency.
4, production cost is saved, cost of raw and processed materials reduces (wherein Chinese wax proportion reduces 31% or more), and productivity effect improves.
5, injection moulding is changed to hot runner mould by traditional cold flowing mould channel, and the tailing waste of 22% or more elimination is (i.e. usually
Injection molding technique can generate 22% or more tailing, which needs again break process rear can be used, this equipment anury
Material), improve powder utilization rate.(such as: every mould temperature controlling box green body weight 274g, tailing 78.5g)
6, environmental protection and energy saving.As wax dosage is reduced, the elimination of tailing is injected in dewaxing, the improvement of degreasing process, and product is qualified
Rate improves, and outer waste air, waste product, waste material can be greatly decreased, while eliminating a large amount of harmful chemicals gas generated in product firing
Body, electricity consumption are also further saved with gas.(supplementary data)
7, production site and equipment, material and electric power investment are saved.Injector becomes vertical reduction place occupancy from horizontal；
It impregnates and needs a large amount of vessel and put place；Chemical breakdown liquid and green body hold sieve and purchase, soak (chemical breakdown liquid)；Add
The equipment purchasing of temperature needs and energy consumption etc., save the considerable benefit of generation.
8, due to quality heterosis, client falls over each other eager needs, strong to propose with other handicraft products of the products substitution,
Supply falls short of demand for product.
9, after large-scale production, amount matter is driven together, leads special cermacis industry.
10, because quality, benefit and market drive, which extensively (will be by state
Inside and outside each special cermacis manufacturing enterprise generally uses).
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and is modified.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to of the invention
Some modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification
Some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.Such as the present invention
Described in above-described embodiment, using other machinery obtained from same or similar structure, all fall in the scope of protection of the present invention.
Claims (2)
1. a kind of ceramic body injection (mo(u)lding) machine, which is characterized in that it includes rack, bracket, manipulator, direct press type open mold dress
It sets, material injecting mechanism, product conveyor, hopper, molding die, plasticizing charging barrel, screw rod and plasticizing motor, the support vertical are arranged
The medium position of rack, the molding die are located on bracket, and the top of bracket is arranged in the direct press type folding mould device, and
It can drive the die sinking of molding die work or mould assembling action, the lower position that the material injecting mechanism corresponds to molding die that rack is set
Bottom, and the non-return nozzle of the material injecting mechanism presses against on the feed inlet of molding die, the plasticizing charging barrel is horizontally set on machine
On frame, one end of the plasticizing charging barrel is connected with material injecting mechanism, and the other end is equipped with hopper mounting base, and the hopper is vertically set on
In hopper mounting base, one end of the screw rod is protruded into plasticizing charging barrel through hopper mounting base, and the other end is connected with plasticizing motor,
The side of the correspondence bracket of the product conveyor is arranged on the rack, and the manipulator corresponds to molding die and product conveyor
Position be arranged on the rack, the direct press type folding mould device be direct press type oil cylinder, the molding die be equipped with cutter machine
Structure and product ejecting mechanism, the molding die include the cope plate being sequentially stacked by sequence from top to bottom, middle template, mold
Mold cavity component, water gap plate, hot runner manifold and lower template, the material injecting mechanism include seat stand fixed plate, seat stand, non-return nozzle, seat
The upper end of platform slide bar, injection rod and seat stand oil cylinder, the seat stand slide bar is vertically connected in rack, and the seat stand fixed plate is fixed
In the lower end of seat stand slide bar, the center of seat stand fixed plate is arranged in seat stand oil cylinder, and it is sliding that the seat stand is movably arranged on seat stand
On bar, chamber is penetrated equipped with compatible with injection rod in the center of the seat stand, and the non-return nozzle is mounted on the upper end for penetrating chamber,
One side position of upper end for penetrating chamber is equipped with the side siphunculus road being connected with plasticizing charging barrel, and the upper end of the injection rod, which is protruded into, penetrates chamber,
The lower end of the injection rod is connected with the piston rod of seat stand oil cylinder, and the non-return nozzle includes nozzle seat, nozzle, taper sprue, connects
Connector sticks up bar and hydraulic selector, and the nozzle is mounted on the upper end of the nozzle seat, and the lower end of nozzle seat is arranged in the connector, and
The connector is connected by runner with nozzle, and the taper sprue is located in nozzle, and the middle part for sticking up bar is set by shaft
It sets on nozzle seat, the hydraulic selector is fixed on nozzle seat, and is connected with the one end for sticking up bar, this sticks up the other end and taper of bar
Sprue is connected, and the manipulator includes mounting rack and connects product component by being set in sequence on the mounting rack from top to bottom
With water inlet material component, the product component that connects includes product tray, product mounting base, product slide bar and product telescopic cylinder,
The product mounting base is fixed on mounting rack, and the product slide bar is movably arranged in product mounting base, the product tray
It being fixed on one end of product slide bar, the product telescopic cylinder is fixed in product mounting base, and the product telescopic cylinder
Piston rod is connected with product tray；The water inlet material component includes regrinding-material pallet, regrinding-material mounting base, regrinding-material slide bar
With regrinding-material telescopic cylinder, the regrinding-material mounting base is fixed on mounting rack, and the regrinding-material slide bar is movably arranged on the mouth of a river
Expect in mounting base, the regrinding-material pallet is fixed on one end of regrinding-material slide bar, and the regrinding-material telescopic cylinder is fixed on water
In mouth material mounting base, and the piston rod of the regrinding-material telescopic cylinder is connected with regrinding-material pallet.
2. the forming method of ceramic body injection (mo(u)lding) machine described in a kind of claim 1, it is characterised in that: it includes following
Step:
(1) ceramic powder is added into hopper；
(2) non-return nozzle is closed, plasticizing motor is opened and screw rod is driven to inject ceramic powder toward plasticizing charging barrel, pass through plasticizing charging barrel
Heating and melting is at ceramic slurry；
(3) direct press type folding mould device downlink drives molding die to make mould assembling action；
(4) non-return nozzle is opened；
(5) seat stand oil cylinder, which drives, is about to ceramic slurry injection moulding mold on injection rod；After injection rod injection reaches setting position
Set distance is reversely come downwards to after stopping pressure maintaining 1~5 second, non-return nozzle is closed；
(6) after non-return nozzle is closed, the work of water gap plate ejection cylinder uplink by water gap plate and its installs supporting plate top to setting height
Position；
(7) the water inlet material component of manipulator extends to the lower position of water gap plate；Cutter mechanism starts product stock inlet waste material
Excision, the regrinding-material pallet of water inlet material component retract original position after being connected to stock inlet waste material；
(8) direct press type folding mould device uplink drives molding die to make die sinking movement；
(9) lower position for connecing product component and extending to mold cavity component of manipulator；The ejection of product ejecting mechanism, product fall to normal price
On the product tray for connecing product component, the product tray for connecing product component is connected to product and retreats to the upper position of product conveyor
It sets, after the bottom plate of product tray is opened, product falls to normal price in product conveyor.
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| CN201611044716.7A CN106476118B (en) | 2016-11-24 | 2016-11-24 | Ceramic body injection (mo(u)lding) machine and its forming method |
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| CN107891507A (en) * | 2017-12-19 | 2018-04-10 | 唐山森兰瓷科技有限公司 | Equipment for producing sanitary ware |
| CN111070407A (en) * | 2020-02-14 | 2020-04-28 | 温岭云歌工艺品有限公司 | Portable ceramic production device |
| CN112140282B (en) * | 2020-09-28 | 2022-02-15 | 中航装甲科技有限公司 | Method for improving fluidity of silicon-based ceramic core slurry |
| CN112976233A (en) * | 2021-02-04 | 2021-06-18 | 湖州泰能物联科技有限公司 | Efficient white stick processing equipment of resistance pottery |
| CN113681703B (en) * | 2021-08-26 | 2022-09-06 | 新化县欧迪特种陶瓷有限公司 | Non-stop automatic feeding ceramic forming system |
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| CN104149161A (en) * | 2013-05-14 | 2014-11-19 | 牟维军 | Ceramic injection molding mold |
| CN206216862U (en) * | 2016-11-24 | 2017-06-06 | 东莞杰宇机械有限公司 | Ceramic body injection (mo(u)lding) machine |
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| JPH06166013A (en) * | 1992-11-30 | 1994-06-14 | Mitsubishi Heavy Ind Ltd | Injection molding method for ceramic |
| CN101830028A (en) * | 2009-12-25 | 2010-09-15 | 宁波海天北化科技有限公司 | Injection moulding method of composite material mainly containing stone and injection moulding equipment |
| CA2704394A1 (en) * | 2009-12-25 | 2011-06-25 | Ningbo Haitian Beihua Science and Technology Co., Ltd. | Injection molding method of stone-based composite material and injection molding equipment |
| CN104149161A (en) * | 2013-05-14 | 2014-11-19 | 牟维军 | Ceramic injection molding mold |
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| CN106476118A (en) | 2017-03-08 |
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Denomination of invention: Ceramic green body injection molding machine and its molding method Effective date of registration: 20220105 Granted publication date: 20190507 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: DONGGUAN JIEYU INJECTION MACHINERY CO.,LTD. Registration number: Y2021980017337 |