CN106476078A - CIGS flexible battery piece cutting device - Google Patents
CIGS flexible battery piece cutting device Download PDFInfo
- Publication number
- CN106476078A CN106476078A CN201610859306.1A CN201610859306A CN106476078A CN 106476078 A CN106476078 A CN 106476078A CN 201610859306 A CN201610859306 A CN 201610859306A CN 106476078 A CN106476078 A CN 106476078A
- Authority
- CN
- China
- Prior art keywords
- cutting die
- flexible battery
- battery piece
- upper cutting
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 174
- 230000033001 locomotion Effects 0.000 claims description 6
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000005183 dynamical system Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 210000004247 hand Anatomy 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000004926 polymethyl methacrylate Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 241001635479 Coris bulbifrons Species 0.000 description 1
- 229920005479 Lucite® Polymers 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a kind of CIGS flexible battery piece cutting device, including electric control system, also include cutting die, lower cutting die, frame and guide pillar, described lower cutting die is arranged on the underface of cutting die, cell piece is placed on lower cutting die, and described upper cutting die includes multiple cutters and upper cutting die clamps unit, and each two is fixed between cutting die clamps unit a cutter, upper cutting die passes through guide pillar connection frame, and upper cutting die downward cutting die direction under the driving of pressurized cylinder moves back and forth.The cutting device cutting high precision that the present invention provides, upper and lower cutting die cooperation can reach the cutting precision of 0.1mm, cuts efficiency high, once descend knife can cut multiple cell pieces.
Description
Technical field
The invention belongs to technical field of mechanical design is and in particular to a kind of CIGS flexible battery piece cutting device.
Background technology
CIGS (CIGS) thin-film solar cells are divided into glass substrate and two kinds of stainless steel lining bottom in processing technique,
Cell piece is made using stainless steel lining bottom there is lightweight, thickness of thin, flexible, portable, and light absorpting ability is strong, generates electricity steady
Qualitative good, transformation efficiency is high, the low many advantages of cost, it has also become the focus that solar energy industry is researched and developed now and used；At present
The sheet material CIGS flexible battery piece using is that upstream battery production business cuts from hundreds of rice, the large-scale coiled material of upper km length, adds
Work forms；And arrive middle reaches assembly manufacturer in CIGS flexible battery component series product, CIGS portable charger and respective application
In the production of product, need supplied materials original size cell piece to be cut again, to meet requirement on electric performance in product design.
CIGS flexible battery piece cleaving tool is little at present, is hand papercutter wherein using most instruments.The course of processing
In, hand papercutter suffers from the drawback that：Cutting dimensional accuracy is poor, because cell piece easily slides in cutting process；Person works
Intensity is big, and has no security protection in cutting, and personnel are easily tired, easily injured；Cutting efficiency is low, everyone 8～10 times/min；Produce
Informant's work high cost, for keeping streamline balance, cutting operation needs to increase more personnel, trimmer, to meet lower road battery
Piece splices the rhythm of production of operation.
Content of the invention
According to above the deficiencies in the prior art, the technical problem to be solved is to propose a kind of CIGS flexible battery
Piece cutting device, by setting much knives tool on upper cutting die, cuts simultaneously, cuts out multiple cell pieces in the unit interval.
In order to solve above-mentioned technical problem, the technical solution used in the present invention is：A kind of CIGS flexible battery piece cutting dress
Put, including electric control system, also include cutting die, lower cutting die, frame and guide pillar, described lower cutting die is just being arranged on cutting die
Lower section, cell piece is placed on lower cutting die, and described upper cutting die includes multiple cutters and upper cutting die clamps unit, cutting die in each two
A cutter is fixed, upper cutting die passes through guide pillar connection frame, upper cutting die downward knife under the driving of pressurized cylinder between fixture unit
Mould direction moves back and forth.
As a kind of preferred implementation：Described upper cutting die clamps unit is provided with the tetragonal body structure of through hole, institute for side
The width stating cutting die clamps unit is 52.35mm, 105.15mm or 52.8mm.It is provided with cutting die between described upper cutting die and guide pillar
Fixed plate, upper cutting die clamps unit is provided with location hole, and cutting die fixed plate correspondence position is provided with waist-shaped hole, is worn by studs
Cross described location hole and waist-shaped hole, upper cutting die is fixed in cutting die fixed plate, cutting die fixed plate connects guide pillar.Described upper cutting die
It is provided with the sponge sheet for pre-fixing cell piece.Described lower cutting die is provided with position block, rhombus pin and straight pin, positioning gear
Block, rhombus pin and straight pin are separately positioned on three sides of cell piece, and rhombus pin is located at relative two face with straight pin.Institute
State the corresponding lower cutting die relevant position of position block and be provided with sliding tray, position block can move along sliding tray direction.Described electric
Control system includes two start buttons being connected in series.Described electric control system includes grating, has object in grating passage
When, upper cutting die stop motion.
Present invention has the advantages that:The cutting device cutting high precision that the present invention provides, upper and lower cutting die cooperation can reach
The cutting precision of 0.1mm；Cutting efficiency high, cutting speed can reach 15n/min (n is the cutting knife quantity of upper cutting die configuration)；3.
Slitting operation personnel's personal safety risk reduction, configures multinomial safety device；4. simple to operate.
Brief description
Below the labelling of the content expressed by this specification accompanying drawing and in figure is briefly described：
Fig. 1 is the structural representation of the cutting device of the specific embodiment of the present invention.
Fig. 2 is that the upper cutter die structure diagram of the specific embodiment of the present invention is intended to.
Wherein, 1. pneumohydraulic pressure-cylinder, 2. guide pillar, 3. cutting die fixed plate, 4. grating, 5. guidance panel, 6. control chamber, 7. machine
Frame, 8. power knob, 9. danger button, 10. start button, 11. locating dowels, 12. poly (methyl methacrylate) plates, cutting die on 13., 14 upper slitters
Die clamper unit, 15 bolts, 16 nuts, 17 cutters.
Specific embodiment
Below against accompanying drawing, by the description to embodiment, for example involved each component of the specific embodiment of the present invention
Shape, construction, the mutual alignment between each several part and annexation, the effect of each several part and operation principle, manufacturing process and
Operate with method etc., is described in further detail, to help those skilled in the art to the inventive concept of the present invention, technology
Scheme has more complete, accurate and deep understanding.
The main thought of the present invention is：Cutting device includes cutting die 13 and lower cutting die, and upper cutting die 13 adopts airdraulic actuator
Drive, upper cutting die 13 be fixed with cutter 17, lower cutting die is placed with cell piece to be cut, airdraulic actuator drive upper cutting die 13 to
The direction motion of lower cutting die, realizes the cutting of cell piece.Big pressure is produced using airdraulic actuator, enables cutting knife quick by flexibility
Cell piece cuts off, and does not affect the electrical property of cell piece；Cutting device three face configures lucite, and operating surface configures safe grating 4,
And it is set to double-button operation, to ensure the personal safety of operator；Cutting die customization up and down, configures appropriate on upper cutting die 13
Cutting knife, realizes once cutting, obtains polylith cell piece.
As shown in figure 1, the structural representation of the cutting device for the present invention, cutting device includes dynamical system, positioning is
System and electric control system, alignment system is the positioning and clamping mechanism of cutter 17, cell piece, and dynamical system is the drive of upper cutting die 13
Motivation structure, electric control system controls dynamical system and other electrical equipment.
Alignment system includes frame 7, guide pillar 2, cutting die fixed plate 3, upper cutting die 13, lower cutting die and locating dowel 11, upper cutting die
13 are fixed in cutting die fixed plate 3, and cutting die fixed plate 3 passes through the top of guide pillar 2 connection frame 7, can be by guide pillar 2 on support
Move up and down.Lower cutting die is arranged at the underface of cutting die 13, is the supporting mechanism of flexible battery piece, props up including located at lower cutting die
Locating dowel 11 in support plane, locating dowel 11 is used for realizing the positioning of flexible battery piece.
Upper cutting die 13 includes cutter 17, sponge and multiple upper cutting die clamps unit 14, and multiple upper cutting die clamps units 14 lead to
Cross bolt 15 and nut 16 fits together, vacate the position of a cutter groove between two upper cutting die clamps units 14, for filling
Fix a cutting tool 17, sponge is fixed on a cutting die 13 fixture face base plate relative with lower cutting die clamps.According to cutting scantling
Difference, one or much knives are installed between different fixtures and have 17, to realize the purpose of improve production efficiency；Sponge, mainly
Effect be protection materials it is ensured that CIGS solar battery sheet will not be damaged under immense pressure, in addition, also playing fixing solar energy
The effect of cell piece, it is to avoid in cutting process, solar battery sheet slides.
Specifically, in actual applications, cell piece needs cut into typically have a size of 52.8mm and 105.6mm, cutter
17 thickness is 0.45mm, and therefore, upper cutting die clamps unit 14 width of the present invention is designed to 52.35mm, 105.15mm
And 52.8mm, when needing the cell piece cutting into 52.8mm width, with 14 groups of the upper cutting die clamps unit of multiple 52.35mm width
Load onto cutting die 13 fixture, each two is fixed between cutting die clamps unit 14 cutting knife.Need to cut into 105.6mm width
During cell piece, with upper cutting die 13 fixture of upper cutting die clamps unit 14 assembling of multiple 105.15mm width, knife mold clip in each two
A cutting knife is fixed between tool unit 14；Or by the upper cutting die clamps unit 14 of 105.15mm width be substituted for 52.35mm and
The upper cutting die clamps unit 14 of 52.8mm width is assembled into the upper cutting die clamps unit 14 of 105.15mm width.
As shown in Fig. 2 being the upper cutting die 13 assembling, upper cutting die 13 is fixed on knife by studs, nut and pad
In mould fixed plate 3, on each, cutting die clamps unit 14 is provided with location hole, and cutting die fixed plate 3 is correspondingly arranged on waist-shaped hole, double
Header stud passes through the waist-shaped hole on location hole and cutting die fixed plate 3 on described upper cutting die clamps unit 14, by pad and spiral shell
Mother makes cutting die 13 be fixed in cutting die fixed plate 3.
Lower cutting die is integral slab, by the fixing lower cutting die of locating dowel 11, prevents lower cutting die from sliding.Lower cutting die is provided with positioning
Block, rhombus pin and straight pin, position block is arranged on the side of lower cutting die clamps, and rhombus pin and straight pin are separately positioned on and determine
The both sides of position block, during actual use, solar battery sheet withstands position block, the rhombus pin of both sides and straight pin
Limit solar battery sheet respectively to two sideways motion.Position block be can on lower cutting die clamps movement sliding block,
Relative set sliding tray on lower cutting die, position block is provided with retaining mechanism, in use, convenient adjustment initial bit
Put.
In use, need the different size of cutting according to cell piece, select cutting knife quantity to be gripped, so real
Now once cutting can obtain polylith small size battery piece, improves cutting efficiency；One layer of thin sponge is covered, upper on upper cutting die 13
During cutting die 13 declines, sponge gradually pushes down flexible battery piece, and protection cell piece simultaneously makes it be difficult to movement to complete accurately to cut,
Precision can reach 0.1mm.
Except cell piece passes in and out side in frame 7, other three faces are equipped with poly (methyl methacrylate) plate 12, prevent personnel in device
In work process, handss are extended below upper cutting die 13；In addition, being provided with safe grating 4 in the one side being not equipped with machine glass,
When having object in safe grating 4 sense channel, machine does not start；During machine operation, in grating 4 passage, object occurs
When, upper cutting die 13 stops pushing at once, returns to initial position.
Dynamical system includes source of the gas and pneumohydraulic pressure-cylinder 1, and pneumohydraulic pressure-cylinder 1 provides hydraulic pressure power output for cutting, will be less
Bleed pressure be converted into larger hydraulic coupling, different hydraulic pressure power outputs, different hydraulic pressure are selected according to different cutting material
Power output can select different hydraulic cylinders to realize.
Electric control system includes control chamber 6, power knob 8, danger button 9, start button 10, and danger button 9 is installed
On guidance panel 5, there is in emergency circumstances to press danger button 9, upper cutting die 13 Quick-return is in situ.Control panel setting two
Individual start button 10, it is necessary to press two start buttons 10 ability starter simultaneously, prevents maloperation from causing personal injury；Also
Configuration danger button 9, urgent abnormal conditions are processed；Operator are sitting in device operating surface, only need both hands to press after the completion of blowing
Start button 10, you can realize cell piece cutting, labor intensity is low；After will not cutting for a long time as hand papercutter, personnel's fatigue leads to
The lower situation of cutting precision.
Assembly of the invention implementation process is as follows：Check machine mesa-shaped state, turn on the power -->Unclamp danger button 9-->Choose
Suitable cutting die up and down -->Cell piece is positioned on lower cutting die and is positioned -->Both hands push-botton operation button respectively -->Gas-liquid
Pressurized cylinder 1 promotes upper cutting die 13 to decline and is cut -->Upper cutting die 13 is return -->Take out the cell piece cut -->Carry out under
One circulation.
Above in conjunction with accompanying drawing, the present invention is exemplarily described it is clear that the present invention implements is not subject to aforesaid way
Restriction, as long as employing the improvement of various unsubstantialities that method of the present invention design and technical scheme are carried out, or without changing
Enter and the design of the present invention and technical scheme are directly applied to other occasions, all within protection scope of the present invention.This
Bright protection domain should be defined by the protection domain that claims are limited.
Claims (8)
1. a kind of CIGS flexible battery piece cutting device, including electric control system it is characterised in that also including upper cutting die
(13), lower cutting die, frame (7) and guide pillar (2), described lower cutting die is arranged on the underface of cutting die (13), and cell piece is placed on
On lower cutting die, described upper cutting die (13) includes multiple cutters (17) and upper cutting die clamps unit (14), cutting die clamps in each two
A cutter (17) is fixed, upper cutting die (13) passes through guide pillar (2) connection frame (7), and upper cutting die (13) is in gas between unit (14)
Under the driving of liquid pressurized cylinder (1), downward cutting die direction moves back and forth.
2. CIGS flexible battery piece cutting device according to claim 1 is it is characterised in that described upper cutting die clamps unit
(14) it is provided with the tetragonal body structure of through hole for side, the width of described upper cutting die clamps unit (14) is 52.35mm, 105.15mm
Or 52.8mm.
3. CIGS flexible battery piece cutting device according to claim 1 is it is characterised in that described upper cutting die (13) and leading
It is provided with cutting die fixed plate (3), upper cutting die clamps unit (14) is provided with location hole, cutting die fixed plate (3) corresponds to position between post (2)
Install waist-shaped hole, described location hole and waist-shaped hole have been passed through by studs, upper cutting die (13) is fixed on cutting die fixed plate
(3), on, cutting die fixed plate (3) connects guide pillar (2).
4. CIGS flexible battery piece cutting device according to claim 3 is it is characterised in that set on described upper cutting die (13)
There is the sponge sheet for pre-fixing cell piece.
5. CIGS flexible battery piece cutting device according to claim 1 is it is characterised in that described lower cutting die is provided with calmly
Position block, rhombus pin and straight pin, position block, rhombus pin and straight pin are separately positioned on three sides of cell piece, rhombus
Pin is located at relative two face with straight pin.
6. CIGS flexible battery piece cutting device according to claim 5 is it is characterised in that described position block is corresponding
Lower cutting die relevant position is provided with sliding tray, and position block can move along sliding tray direction.
7. CIGS flexible battery piece cutting device according to claim 1 is it is characterised in that described electric control system bag
Include two start buttons (10) being connected in series.
8. CIGS flexible battery piece cutting device according to claim 1 is it is characterised in that described electric control system bag
Include grating (4), when having object in grating (4) passage, the stop motion of upper cutting die (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610859306.1A CN106476078A (en) | 2016-09-28 | 2016-09-28 | CIGS flexible battery piece cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610859306.1A CN106476078A (en) | 2016-09-28 | 2016-09-28 | CIGS flexible battery piece cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106476078A true CN106476078A (en) | 2017-03-08 |
Family
ID=58268120
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610859306.1A Pending CN106476078A (en) | 2016-09-28 | 2016-09-28 | CIGS flexible battery piece cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106476078A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283523A (en) * | 2017-06-30 | 2017-10-24 | 无锡吉兴汽车声学部件科技有限公司 | Acoustic part of automobile tooling blade punching mechanism |
| CN110883802A (en) * | 2019-11-20 | 2020-03-17 | 徐州万沃网络科技有限公司 | Cutting device for design of propaganda single page |
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| CN110883802A (en) * | 2019-11-20 | 2020-03-17 | 徐州万沃网络科技有限公司 | Cutting device for design of propaganda single page |
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Application publication date: 20170308 |