CN106472716A - A kind of lamellar butter and preparation method thereof - Google Patents

A kind of lamellar butter and preparation method thereof Download PDF

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Publication number
CN106472716A
CN106472716A CN201610859553.1A CN201610859553A CN106472716A CN 106472716 A CN106472716 A CN 106472716A CN 201610859553 A CN201610859553 A CN 201610859553A CN 106472716 A CN106472716 A CN 106472716A
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China
Prior art keywords
butter
water
emulsion
oil
lamellar
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Pending
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CN201610859553.1A
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Chinese (zh)
Inventor
胡建伟
张丽娟
倪国勤
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Luohe Chuanglian Oil Co Ltd
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Luohe Chuanglian Oil Co Ltd
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Priority to CN201610859553.1A priority Critical patent/CN106472716A/en
Publication of CN106472716A publication Critical patent/CN106472716A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D9/00Other edible oils or fats, e.g. shortenings, cooking oils
    • A23D9/007Other edible oils or fats, e.g. shortenings, cooking oils characterised by ingredients other than fatty acid triglycerides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D9/00Other edible oils or fats, e.g. shortenings, cooking oils
    • A23D9/007Other edible oils or fats, e.g. shortenings, cooking oils characterised by ingredients other than fatty acid triglycerides
    • A23D9/013Other fatty acid esters, e.g. phosphatides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D9/00Other edible oils or fats, e.g. shortenings, cooking oils
    • A23D9/02Other edible oils or fats, e.g. shortenings, cooking oils characterised by the production or working-up
    • A23D9/04Working-up

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Dairy Products (AREA)
  • Edible Oils And Fats (AREA)

Abstract

The present invention relates to butter manufacture field, particularly a kind of lamellar butter and preparation method thereof, described lamellar butter, by following percentage by weight:Refining vegetable oil 52% 67%, edible Adeps Bovis seu Bubali 15 30%, Sal 1%, single, double fatty acid glyceride 0.5%, polyglycerolpolyrici.oleate 0.5%, flavorant 0.3%, potassium sorbate 0.1%, tert-butylhydroquinone 0.018%, bata-carotene 0.003%, water 15.579% is made.By emulsifying, sterilize, chilling, mediate, the lamellar butter that packaging makes, solve solution traditional flake butter plasticity poor, easy to be excessively soft or really up to the mark after molding, the more coarse lamellar butter pale yellow that it is impossible to meet the problem of consumer demand, the method is produced of mouthfeel, milk flavor is strong, natural, aromatic good to eat, local flavor is splendid.

Description

A kind of lamellar butter and preparation method thereof
Technical field
The present invention relates to butter manufacture field, particularly a kind of lamellar butter and preparation method thereof.
Background technology
Lamellar butter is i.e. margarine, refer on some dining tables smear oils and fatss and some are used for the oils and fatss of shortening, Due to low price, gradually instead of butter in some places, be the oil extracting from plant seed through over hydrogenation, reduction insatiable hunger And degree, become the fat of solid-state, add essence, just become outward appearance, the taste margarine all like butter, majority is used in egg In cake and Western-style pastry, but traditional lamellar butter plasticity is poor, easy to be excessively soft or really up to the mark after molding, mouthfeel more coarse it is impossible to Meet consumer demand.
Content of the invention
For solving above-mentioned the deficiencies in the prior art, the present invention provides a kind of lamellar butter and preparation method thereof, using difference Proportioning material, by the fusing point to lamellar butter, the analysis of preservation temperature, the lamellar butter pale yellow produced, milk Taste is strong, and natural, aromatic good to eat, local flavor is splendid.
The present invention is achieved through the following technical solutions:
A kind of lamellar butter, by following percentage by weight:Refining vegetable oil 52%-67%, edible Adeps Bovis seu Bubali 15-30%, Sal 1%, Single, double fatty acid glyceride 0.5%, polyglycerolpolyrici.oleate 0.5%, flavorant 0.3%, potassium sorbate 0.1%, tertiary butyl pair Benzodiazepiness 0.018%, beta-carotene 0.003%, water 15.579% is made.
The preparation method of above-mentioned lamellar butter, comprises the steps of:
(1)Emulsifying:By edible Adeps Bovis seu Bubali, refining vegetable oil, butter is mixed into raw oil and is heated to 65 DEG C -70 DEG C entrance emulsifyings Tank, by single, double fatty acid glyceride, polyglycerolpolyrici.oleate, tert-butylhydroquinone, flavorant, the oil of beta-carotene Soluble additives are mixed homogeneously with raw oil and are sufficiently stirred for, and by potassium sorbate, the water-soluble additives of Sal are added to the water mixed Close uniformly and be sufficiently stirred at a temperature of 70 DEG C -75 DEG C, by the raw oil mixing, oil soluble additive, water, water solublity adds Plus agent adds emulsion tank at 65 DEG C -70 DEG C, under the speed of 2000-3000r/min, stir 30-40min.
(2)Sterilization:Mixed emulsion is warming up to 72 DEG C -75 DEG C, 15-20s sterilize, after be cooled to 60-65 DEG C by High-pressure plunger is pumped into duct type and scrapes sheet heat exchanger.
(3)Chilling:Scrape sheet heat exchanger cooling using duct type and emulsion after sterilization is cooled to 20 DEG C, send into kneader.
(4)Mediate:The emulsion entering in kneader is risen high-temperature to 23-30 DEG C, completes contained β ' in emulsion Crystal formation thing is the 70%-80% of total amount.
(5)Packaging:By the lamellar butter after mediating, after being sent to piece oil forming machine filling, cut into slices using universal microtome, bag Finished product after dress is positioned over 20 DEG C -30 DEG C, ripening 48h outbound.
The present invention is a kind of lamellar butter, and the method for traditional fabrication lamellar butter is only to use Adeps Bovis seu Bubali, but Adeps Bovis seu Bubali is molten Point is high, and plastic range is narrow, and unsaturated fatty acid content is relatively low, and a certain amount of solid fat is non-fusible in mouth after processing, produces wax Sense, for increasing its mouthfeel, the solid-to-liquid ratio of balance finished product, using refining vegetable oil 52%-67%, edible Adeps Bovis seu Bubali 15-30% proportioning processing Afterwards so as to have good plasticity, ductility.
The present invention uses 0.5% single, double fatty acid glyceride, 0.5% polyglycerolpolyrici.oleate %, is due to mixing The part moisture of raw oil afterwards is dispersed in continuous oil phase, can be with stable emulsion, separately using single, double fatty acid glyceride Outward, single, double fatty acid glyceride or a kind of non-surface-active agent, reduce the interfacial tension of finished product, advantageously form emulsus Liquid, polyglycerolpolyrici.oleate is lipophilic emulsifier, stable in aqueous many systems, can prevent oils and fatss from separating, oozing out, carry The conformality of high product, its fragility and conformality, Sal can prevent finished product excessively greasy, and potassium sorbate is waterborne-type preservation, Mycostatic growth can effectively be pressed down, tert-butylhydroquinone can make the antioxidative stabilizer of edible oil and fat improve 3-5 times.
, as a kind of natural pigment, it is fat-soluble preferably for beta-carotene, and nutritious so as to have finished product, present Milky, attractive color, increase appetite.
First by edible Adeps Bovis seu Bubali in manufacturing process, refining vegetable oil is mixed into raw oil and is heated to 65 DEG C -70 DEG C and makes it It is completely in the state of thawing, under this state, raw oil is easy to stir, and the loss in order to reduce nutrient substance prevents temperature too high The forfeiture of the rotten and nutrient substance of the protein causing, water-soluble additives are quickly dissolved in 70-75 DEG C of water, then with Wherein raw oil and oil soluble additive mixing homogenizing, it is ensured that not running off of its nutrient substance, add water-soluble additives and oil After soluble additives, under the speed of 2000-3000r/min, stirring 30-40min can be fully by its homogenizing, using 72 DEG C -75 DEG C, the method that 15-20s sterilizes in short-term, prevent the rotten of protein.
Emulsion after sterilization is pumped into duct type using high-pressure plunger and scrapes sheet heat exchanger, when emulsion passes through cooling wall Rapidly cool down, immediate with emulsion one layer crystallizes, and is condensed in the upper of cold wall, scraper plate scrapes the crystallization in cold wall, makes Crystallization reenters and continues stirring in emulsion, because duct type scrapper conveyor internal rotating forms shearing force, makes crystal micro- rapidly Granulation, produces more fine product, and cools the temperature to 20 DEG C.Described duct type scrape sheet heat exchanger include cooling cylinder and Hollow axle, cooling drum outer wall is coolant, and inwall includes emulsion, equipped with the scraper that can move freely on hollow axle, with 300- The thin slice that cooling cylinder inwall condenses is entered emulsion and continues stirring by the rotational speed of 700r/min, is passed through warm water, prevents inside axle Emulsion crystallizes in its inwall, and after being stirred continuously, the temperature of emulsion is cooled to 20 DEG C.
Substantial amounts of polymorphic substance, mainly α, β ' and β crystal is contained, alpha-crystal form is unstable in emulsion after emulsifying Fixed, easily form more stable β, β ' crystal formation, but a kind of beta crystal big, crystal of dereism that is granule, β ' crystal formation is tiny crystalline substance Body, beta crystal and β ' crystal formation are mutually assembled and are formed into dense trickle shape structure, and this structure can form very fine network, And this network has very big surface area, have the ability to hold onto liquid oil and aqueous phase droplets, so that margarine is more stable, and Add 0.5% single, double fatty acid glyceride, can change fat melt temperature scope and the quantity of polymorphic substance and class Type, surfactant will stablize metastable polymorphic substance, postpone and change it is ensured that its softness to stable type.
Scrape sheet heat exchanger emulsion out from duct type, enter kneader and be stirred continuously until temperature rises to 23-30 DEG C, the content of the β ' crystal formation thing in emulsion accounts for the 70%-80% of total amount, and finished product is in soft condition.
Using piece oil forming machine by after emulsion filling out from kneader, cut into slices using universal microtome, ripening 48h, crystal converts completely, reaches the standard of outbound.
Specific embodiment
Embodiment 1:
A kind of lamellar butter, by following percentage by weight:Refining vegetable oil 52%, edible Adeps Bovis seu Bubali 30%, Sal 1%, single, double sweet Oil and fat acid esters 0.5%, polyglycerolpolyrici.oleate 0.5%, flavorant 0.3%, potassium sorbate 0.1%, tert-butylhydroquinone 0.018%, beta-carotene 0.003%, water 15.579% is made.
The preparation method of above-mentioned lamellar butter, comprises the steps of:
(1)Emulsifying:By edible Adeps Bovis seu Bubali, refining vegetable oil, butter is mixed into raw oil and is heated to 65 DEG C of entrance emulsion tanks, will be single Diglycerine fatty acid ester, polyglycerolpolyrici.oleate, flavorant, the oil-soluble of tert-butylhydroquinone beta-carotene adds Agent is mixed homogeneously with raw oil and is sufficiently stirred for, by potassium sorbate, Sal, water-soluble additives be added to the water mix homogeneously simultaneously It is sufficiently stirred at a temperature of 70 DEG C, by the raw oil mixing, oil soluble additive, water, water-soluble additives add emulsifying Tank, at 65 DEG C, stirs 30min under the speed of 2000r/min.
(2)Sterilization:Mixed emulsion is warming up to 72 DEG C, 15s sterilizes, after be cooled to 60 DEG C and be pumped by high-pressure plunger Enter duct type and scrape sheet heat exchanger.
(3)Chilling:Scrape sheet heat exchanger cooling using duct type and emulsion after sterilization is cooled to 20 DEG C, send into kneader.
(4)Mediate:The emulsion entering in kneader is risen high-temperature to 23 DEG C, in emulsion, contained β ' crystal formation thing is The 70% of total amount.
(5)Packaging:By the lamellar butter after mediating, after being sent to piece oil forming machine filling, cut into slices using automatic placement machine, bag Finished product after dress is positioned over 20 DEG C of constant heat storage, ripening 48h outbound.
Embodiment 2:
A kind of lamellar butter, by following percentage by weight:Refining vegetable oil 56.5%, edible Adeps Bovis seu Bubali 25.5%, Sal 1%, single, Diglycerine fatty acid ester 0.5%, polyglycerolpolyrici.oleate 0.5%, flavorant 0.3%, potassium sorbate 0.1%, tertiary butyl is to benzene Diphenol 0.018%, beta-carotene 0.003%, water 15.579% is made.
The preparation method of above-mentioned lamellar butter, comprises the steps of:
(1)Emulsifying:By edible Adeps Bovis seu Bubali, refining vegetable oil is mixed into raw oil and is heated to 67.5 DEG C of entrance emulsion tanks, will be single, double Fatty acid glyceride, polyglycerolpolyrici.oleate, flavorant, the oil soluble additive of tert-butylhydroquinone beta-carotene Mix homogeneously with raw oil and be sufficiently stirred for, by potassium sorbate, Sal, water-soluble additives be added to the water mix homogeneously and It is sufficiently stirred at a temperature of 72.5 DEG C, by the raw oil mixing, oil soluble additive, water, water-soluble additives add emulsifying Tank, at 67.5 DEG C, stirs 35min under the speed of 2500r/min.
(2)Sterilization:Mixed emulsion is warming up to 73.5 DEG C, 17.5s sterilize, after be cooled to 62.5 DEG C by high-pressure column Plug is pumped into duct type and scrapes sheet heat exchanger.
(3)Chilling:Scrape sheet heat exchanger cooling using duct type and emulsion after sterilization is cooled to 20 DEG C, send into kneader.
(4)Mediate:The emulsion entering in kneader is risen high-temperature to 26.5 DEG C, contained β ' crystal formation thing in emulsion For total amount 75%.
(5)Packaging:By the lamellar butter after mediating, after being sent to piece oil forming machine filling, cut into slices using automatic placement machine, bag Finished product after dress is positioned over 25 DEG C of constant heat storage, ripening 48h outbound.
Embodiment 3
A kind of lamellar butter, by following percentage by weight:Refining vegetable oil 67%, edible Adeps Bovis seu Bubali 15%, Sal 1%, single, double sweet Oil and fat acid esters 0.5%, polyglycerolpolyrici.oleate 0.5%, flavorant 0.3%, potassium sorbate 0.1%, tert-butylhydroquinone 0.018%, beta-carotene 0.003%, water 15.579% is made.
The preparation method of above-mentioned lamellar butter, comprises the steps of:
(1)Emulsifying:By edible Adeps Bovis seu Bubali, refining vegetable oil is mixed into raw oil and is heated to 70 DEG C of entrance emulsion tanks, will be single double sweet Oil and fat acid esters, polyglycerolpolyrici.oleate, flavorant, the oil soluble additive of tert-butylhydroquinone beta-carotene with Raw oil mix homogeneously is simultaneously sufficiently stirred for, by potassium sorbate, Sal, water-soluble additives be added to the water mix homogeneously and 75 It is sufficiently stirred at a temperature of DEG C, by the raw oil mixing, oil soluble additive, water, water-soluble additives add emulsion tank to exist 70 DEG C, under the speed of 3000r/min, stir 40min.
(2)Sterilization:Mixed emulsion is warming up to 75 DEG C, 20s sterilize, after be cooled to 65 DEG C by high-pressure plunger pump Press-in duct type scrapes sheet heat exchanger.
(3)Chilling:Scrape sheet heat exchanger cooling using duct type and emulsion after sterilization is cooled to 20 DEG C, send into kneader.
(4)Mediate:The emulsion entering in kneader is risen high-temperature to 28 DEG C, in emulsion, contained β ' crystal formation thing is The 80% of total amount.
(5)Packaging:By the lamellar butter after mediating, it is sent to the finished product after piece oil forming machine carries out slice packaging packaging and places In 25 DEG C of constant heat storage, ripening 48h outbound.

Claims (5)

1. a kind of lamellar butter is it is characterised in that by following percentage by weight:Refining vegetable oil 52%-67%, edible Adeps Bovis seu Bubali 15-30%, Sal 1%, single, double fatty acid glyceride 0.5%, polyglycerolpolyrici.oleate 0.5%, flavorant 0.3%, sorbic acid Potassium 0.1%, tert-butylhydroquinone 0.018%, beta-carotene 0.003%, water 15.579% is made.
2. a kind of lamellar butter according to claim 1 is it is characterised in that by following percentage by weight:Refined vegetable Oil 52%, edible Adeps Bovis seu Bubali 30%, Sal 1%, single, double fatty acid glyceride 0.5%, polyglycerolpolyrici.oleate 0.5%, flavorant 0.3%, potassium sorbate 0.1%, tert-butylhydroquinone 0.018%, beta-carotene 0.003%, water 15.579% is made.
3. a kind of lamellar butter according to claim 1 is it is characterised in that by following percentage by weight:Refined vegetable Oil 56.5%, edible Adeps Bovis seu Bubali 25.5%, Sal 1%, single, double fatty acid glyceride 0.5%, polyglycerolpolyrici.oleate 0.5%, eat Spice 0.3%, potassium sorbate 0.1%, tert-butylhydroquinone 0.018%, beta-carotene 0.003%, water 15.579% is made.
4. a kind of lamellar butter according to claim 1 is it is characterised in that by following percentage by weight:Refined vegetable Oil 67%, edible Adeps Bovis seu Bubali 15%, Sal 1%, single, double fatty acid glyceride 0.5%, polyglycerolpolyrici.oleate 0.5%, flavorant 0.3%, potassium sorbate 0.1%, tert-butylhydroquinone 0.018%, beta-carotene 0.003%, water 15.579% is made.
5. a kind of preparation method of lamellar butter according to claim 1 is it is characterised in that comprise the steps of:(1) Emulsifying:By edible Adeps Bovis seu Bubali, refining vegetable oil, butter is mixed into raw oil and is heated to 65 DEG C -70 DEG C entrance emulsion tanks, general's list, Diglycerine fatty acid ester, polyglycerolpolyrici.oleate, tert-butylhydroquinone, flavorant, the oil-soluble of beta-carotene adds Agent is mixed homogeneously with raw oil and is sufficiently stirred for, and by potassium sorbate, the water-soluble additives of Sal are added to the water mix homogeneously simultaneously It is sufficiently stirred at a temperature of 70 DEG C -75 DEG C, by the raw oil mixing, oil soluble additive, water, water-soluble additives add Emulsion tank, at 65 DEG C -70 DEG C, stirs 30-40min under the speed of 2000-3000r/min;(2)Sterilization:By mixed emulsion Be warming up to 72 DEG C -75 DEG C, 15-20s sterilizes, after be cooled to 60-65 DEG C duct type be pumped into by high-pressure plunger and scrape sheet heat exchanger; (3)Chilling:Scrape sheet heat exchanger cooling using duct type and emulsion after sterilization is cooled to 20 DEG C, send into kneader;(4)Mediate: The emulsion entering in kneader is risen high-temperature to 23-30 DEG C, completing contained β ' crystal formation thing in emulsion is total amount 70%-80%;(5)Packaging:By the lamellar butter after mediating, after being sent to piece oil forming machine filling, cut into slices using universal microtome, bag Finished product after dress is positioned over 20 DEG C -30 DEG C, ripening 48h outbound.
CN201610859553.1A 2016-09-29 2016-09-29 A kind of lamellar butter and preparation method thereof Pending CN106472716A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106857266A (en) * 2017-03-20 2017-06-20 广州市欧通机械有限公司 A kind of artificial crisp piece oil machine of sanitation-grade
CN109588498A (en) * 2018-12-28 2019-04-09 成都金米吉生物科技有限公司 A kind of edible lighting butter and preparation method thereof
CN110029025A (en) * 2019-04-20 2019-07-19 成都金米吉生物科技有限公司 A kind of edible tealight and preparation method thereof
WO2019208597A1 (en) * 2018-04-27 2019-10-31 株式会社カネカ Novel roll-in margarine
WO2019216400A1 (en) * 2018-05-11 2019-11-14 株式会社カネカ Highly productive method for manufacturing roll-in margarine

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106857266A (en) * 2017-03-20 2017-06-20 广州市欧通机械有限公司 A kind of artificial crisp piece oil machine of sanitation-grade
WO2019208597A1 (en) * 2018-04-27 2019-10-31 株式会社カネカ Novel roll-in margarine
WO2019216400A1 (en) * 2018-05-11 2019-11-14 株式会社カネカ Highly productive method for manufacturing roll-in margarine
JPWO2019216400A1 (en) * 2018-05-11 2020-10-22 株式会社カネカ High productivity roll-in margarine manufacturing method
CN109588498A (en) * 2018-12-28 2019-04-09 成都金米吉生物科技有限公司 A kind of edible lighting butter and preparation method thereof
CN109588498B (en) * 2018-12-28 2021-06-04 成都金米吉生物科技有限公司 Edible lighting butter and preparation method thereof
CN110029025A (en) * 2019-04-20 2019-07-19 成都金米吉生物科技有限公司 A kind of edible tealight and preparation method thereof
CN110029025B (en) * 2019-04-20 2020-09-11 成都金米吉生物科技有限公司 Edible tea wax and preparation method thereof

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