CN106457707A - Method for surface treatment of transparent part and part treated in this way - Google Patents

Method for surface treatment of transparent part and part treated in this way Download PDF

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Publication number
CN106457707A
CN106457707A CN201580021999.0A CN201580021999A CN106457707A CN 106457707 A CN106457707 A CN 106457707A CN 201580021999 A CN201580021999 A CN 201580021999A CN 106457707 A CN106457707 A CN 106457707A
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CN
China
Prior art keywords
pattern
processing method
glass
mould
steam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201580021999.0A
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Chinese (zh)
Inventor
M·戈尔克
S·瓦莱特
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ecole Centrale de Lyon
PSA Automobiles SA
Original Assignee
Ecole Centrale de Lyon
Peugeot Citroen Automobiles SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ecole Centrale de Lyon, Peugeot Citroen Automobiles SA filed Critical Ecole Centrale de Lyon
Publication of CN106457707A publication Critical patent/CN106457707A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/0006Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 with means to keep optical surfaces clean, e.g. by preventing or removing dirt, stains, contamination, condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00009Production of simple or compound lenses
    • B29D11/00317Production of lenses with markings or patterns
    • B29D11/00326Production of lenses with markings or patterns having particular surface properties, e.g. a micropattern
    • B29D11/00336Production of lenses with markings or patterns having particular surface properties, e.g. a micropattern by making depressions in the lens surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B17/00Methods preventing fouling
    • B08B17/02Preventing deposition of fouling or of dust
    • B08B17/06Preventing deposition of fouling or of dust by giving articles subject to fouling a special shape or arrangement
    • B08B17/065Preventing deposition of fouling or of dust by giving articles subject to fouling a special shape or arrangement the surface having a microscopic surface pattern to achieve the same effect as a lotus flower
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/28Cover glass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light

Abstract

A method for surface treatment of a transparent polymer part is disclosed, consisting of, in a first step, etching a determined topography of patterns in relief onto the external surface of a metal mould using a femtosecond laser and, in a second step, applying the mould under pressure onto the surface of the part to be treated, in such a way as to reproduce the patterns of the mould, in negative, on the part; said topography of patterns being adapted to the type of polymer, both to optimize the wettability of the surface preventing the formation of condensation on said surface and also so as not to affect the optical properties of the part.

Description

The surface treatment method of transparent parts and the part being processed by the method
Technical field
The present invention relates to the surface treatment of the transparent part under light being obtained by injection molding process, the present invention is especially It is related to the headlamp of motor vehicles or the inner surface treatment of the glass of signal lighties or minute surface, steam easily in described inner surface (condensed water being made up of small water droplet).
Background technology
Steam brings initial transparent and bright surface micro white outward appearance, and so that the visual effect on described surface is deteriorated The optical characteristics (transparency on especially described surface) simultaneously making described surface are deteriorated.
On the other hand, for the headlamp and light signaling devices of more particularly, to motor vehicles glass surface in the case of, steam can The photometric property of the light beam on surface through fogging is made to be deteriorated.
Headlamp for the use LED being assemblied on increasing vehicle or signal lighties, condensation more makes us Uncomfortable.
It is true that humidity penetrates into the inside of headlamp or signal lighties in a different manner.It is considered to material in the cause of humidity The permeability of material:Humidity passes through plastics to enter the housing of headlamp or signal lighties.However, one of larger source is to pass through The plastic assembly of headlamp or signal lighties is drawing reconciliation wettability.Several dripping be enough to cause inside headlamp or signal lighties Larger condensation.
It is condensed into the physical phenomenon often occurring in region cold enough.With halogen headlamp or Xenon headlamp phase Instead, the heat being generated from the headlamp with LED does not distribute to glass and distributes to headlamp rear portion (housing bottom).Have The domain of cold-zone of the headlamp of LED is therefore more properly located at headlamp glass position.Therefore any condensation directly affects glass The transparency of glass.This can cause client's aspect complaint and guarantee under complaint and finally cause automaker's brand image Reduction.
Nowadays, in order to reduce or eliminate the condensation on described surface, (increase the logical of surface using ventilation or air exchange system Wind), or using the immersion coating (such as paint or chemical thin layer) having compared with strong hydrophilicity or hydrophobic performance, and or using by foaming Venthole (the Events that the film that PTFE (politef) makes hasAutomotive Vents), described film There is the hole bypassing air through.
The major defect of these solutions is its application cost (special process during manufacture) and its raw material or zero The cost of part, and especially immersion coating is aging:, wear trace in loss in efficiency.
Known transparent surface (the such as motor vehicles making to be made up of polymer especially from file US2012/0156431A1 Lateral glass, windshield or car mirror surface) deformation texture (texturer) so that steam can be resisted in described surface Appearance.
Deformation texture or surface structure represent engraving process and the surface shape of the material obtaining by the method simultaneously State.
Surface through deformation texture is generally made up of the pattern (or unevenness) of pattern, the spy of described pattern (or unevenness) Levy in particular, in that roughness, shape, size (width (or diameter)), depth, orientation, periodically, surface area or density ....
File US2012/0156431A1 discloses using thermal photograph lithographic printing (photolithographie) method, with In the superficial makings deformation making the resin parts obtaining after by injection molding.
Known rough therefore coarse surface has the wettability increasing with respect to smooth surface or reducing.Such as Folium Nelumbinis There is almost completely not wet characteristic, that is, (water droplet trends towards forming spheroid and trending towards rolling on Folium Nelumbinis surface super-hydrophobicity Dynamic:Water does not attach from the teeth outwards).
This observation can be related to extremely coarse surface, and this observation in fact includes thering is multiple ratios (é chelle) Deformation texture.
Two other research making surface more moistening (more hydrophilic) or less moistening (more hydrophobic) is contemplated that and is used for preventing Mist is processed.In the first scenario it is therefore intended that promoting the expansion of water droplet, to produce set transparent, translucent moisture film, this Critically important for visibility (for example, the light beam of headlamp and light signaling devices, the what comes into a driver's of glass).
In the latter case it is therefore intended that guaranteeing to make water droplet easily form droplet and without prejudice to table from the teeth outwards Face what comes into a driver's and transparency.
In both cases it is desirable to reach larger hydrophobicity and hydrophilic, it is advantageously achieved less than 30 ° or is more than 160 ° of contact angle, therefore referred to as super hydrophilic or super hydrophobic surface.
Also define slip angle (or " roll-off " angle, or English be expressed as " sliding angle "), described cunning Dynamic angle corresponds to the minimal tilt angle of plane (with respect to the horizontal plane), and from described minimal tilt angle, drop starts on surface Upper slip.This angle particularly depends on the volume of drop, this is because being characterised by competing between drop resistance to sliding and gravity Strive.Can be measured by drop tensiometer.
Merlon is because its transparent characteristic and mechanical resistance are commonly used to manufacture vehicle head lamp or signal lighties glass The material of glass.
The deformation texture method of this material will not make material transparent degree and this two characteristics of intensity be deteriorated.
The headlamp and light signaling devices of motor vehicles include the housing closed in a sealing fashion by clear glass and are arranged in At least one light source of described enclosure interior, at least one light source described can be emitted through the light beam of described glass.
In the face of the glass surface of light source therefore needs, by deformation texture, to promote wettability for one side, and therefore subtract The steam of few enclosure interior, on the other hand " promotes " wavelength of light beam to pass through described surface to propagate, and does not make the photometric property of light It is deteriorated, so that the direction acting on the light beam of headlamp glass is deviateed.
Finally, deformation texture need to be reliable and can be produced on the transparent parts being made up of polymer with industrial manner Raw.
Engraving process disclosed in file US2012/0156431A1 does not ensure the repeatability with the pattern of industrial ratio, In addition it is not suitable for industrial treatment.
Restriction (the light beam especially to headlamp or signal lighties outfan that the headlamp and light signaling devices of motor vehicles exist Luminosity mass satisfaction) do not refer in this document.
Content of the invention
The purpose of the present invention is in particular, in that make up these defects.
It is to provide a kind of process side on the surface of the transparent parts being made up of polymer for this first object of the present invention Method, the treating method comprises:In the first step, shape is had determined that by have a fluctuating pattern by mechanical texture mode of texturing Looks are carved on the outer surface of metal die, in the second step, under stress described mould are fitted in part to be processed Surface on so that produce on described part feminine gender mould pattern;The pattern of described pattern is applied to the type of polymer, Optimize, for one side, the wettability stoping steam from being formed on said surface, on the other hand do not affect the optics of described part Characteristic.
According to a feature, described pattern includes the multiple ratios about from nanometer to micron.
According to another feature, described pattern has the sinusoidal shape that the cycle is of about several microns, described sinusoidal shape limit Determine wave, the size of described wave is of about hundreds of nanometers.
According to another feature, the cycle of described pattern is several microns, and the size of wave is hundreds of nanometers.
According to another feature, the minimum wavelength that the ratio of pattern can pass through less than light beam.
According to another feature, described pattern is determined to be the contact angle between the water droplet making formation steam and described pattern Less than 60 ° or more than 120 °.
As modification, the contact angle that described pattern is determined to be between the water droplet making formation steam and described pattern is less than 30 ° or be more than 160 °.
According to another feature, described deformation texture mode is femtosecond laser.
According to another feature, described mould is formed from steel, and described polymer is Merlon.
The second object of the present invention is to provide the glass of a kind of headlamp of motor vehicles or signal lighties, described headlamp Or the type of signal lighties is including being arranged at least the one of described enclosure interior by the housing that described glass is closed in a sealing fashion Individual light source, described at least one light source can launch the light beam being guided through described glass it is characterised in that described glass Inner surface can be positioned in the face of light source at least one region pass through according to any one of the claims Method, to process, promotes for one side or reduces wettability on the contrary, and therefore, it is possible to reduce described enclosure interior Steam, on the other hand can promote the wavelength of described light beam to pass through described surface to propagate, and so that the photometric property of light is deteriorated, The direction not making described light beam is deviateed.
Brief description
By reading the detailed description and accompanying drawings hereafter providing as non-limiting example, the further advantage of the present invention will more Plus it is clear, in the accompanying drawings:
- Fig. 1 shows the moulded insert being made of metal;
- Fig. 2 shows the microscopical view of the apparent condition of the first area of the smooth plug-in unit without deformation texture;
- Fig. 3 shows the second of the plug-in unit obtaining after carrying out superficial makings deformation by the method according to the invention The microscopical view on the surface in region;
- Fig. 4 shows by being molded Merlon (PC) sample obtaining, and the length of described sample is the appearance of L The middle body in face carries out deformation texture according to the method according to the invention;
- Fig. 5 diagrammatically illustrates plug-in unit (top) and sample (bottom) the respective wheel according to horizontal section in X direction Wide;
- Fig. 6 is shown and is obtained by carrying out femtosecond laser radiation on metal alloy by means of the method according to the invention Submicron periodic modification of morphology;
- Fig. 7 is shown and is obtained by carrying out femtosecond laser radiation on metal alloy by means of the method according to the invention (impact center) micro meter periodic pattern, wherein press two different ratio overlaps of the roughness that imbricate arranges;With And
- Fig. 8 shows by means of three shapes being obtained on metal alloy according to the inventive method by imbricate arrangement The overlap of looks ratio (from sub-micron scale to several microns of ratios).
Specific embodiment
On these figures, identical numerals represent identical element.
The ratio of accompanying drawing is not followed.
The method according to the invention advantageously relates to make (being especially formed from steel) metal die deformation texture, so that logical Cross the mould marking that feminine gender is produced on polymer (especially Merlon) part that injection obtains.
The engraving of mould or deformation texture are implemented advantageous by the laser using femtosecond type, and other machinery texture Mode of texturing can be used, such as sandblasting, machining (milling) ...
Femtosecond laser can produce extremely short (about 100 femtoseconds, that is, about 1 × 10-13Second) pulse.However, this pulse Duration can obtain high power.
The advantage of femtosecond laser is a lot:
- the industrial mould deformation texture that is made of metal can be made;
- deformation texture can be produced by material removal, and so that the mass property of mould is deteriorated, therefore do not make mould Fragile;
- generate controlled " many ratios " deformation texture:From micron to nanometer.
Additionally, the deformation texture method of the use femtosecond laser according to the present invention (is surveyed on multiple polymer parts samples Examination) confirm that the negative deformation texture being carried out produces on to the sample.
In addition check the Merlon of moistening and there is the poly- carbonic acid of steam according to the pattern selecting for deformation texture The performance difference of ester.
Find out from this checking, methods described includes optimizing surface pattern, that is,:The area of pattern, shape, size are (wide Degree), depth, density and roughness, or unevenness, described fluctuating pattern projects from the surface being considered.
The ratio of pattern need to be less than the wavelength of the light beam needing guiding through glass surface, so that the transparent attribute of holding surface, And so that the photometric property of light beam is reduced, do not enable beam diffraction (diffraction makes the direction of light beam change) yet;Important parameter It is related to dipped headlights or the light beam of distance light lamp type.
The part portion producing plug-in unit pattern or " ripple " is hereinafter represented by " region through deformation texture ";By " not Region through deformation texture " represents the remainder (the supplementary part in " region through deformation texture ") of part.
The pattern example being obtained by the method according to the invention is illustrated on Fig. 1 to Fig. 3.
The optical microphotograph view in the region by " smooth " of " plug-in unit " and through deformation texture for these different accompanying drawings illustrates The removable section of the referred to as mould of plug-in unit, described mould is used for the injection of Merlon (PC).
Fig. 4 shows the plate shape polycarbonate parts by obtaining according to the injection of known technology.
As an example, shown plate length is 40mm, and width is 15mm, and thickness is 3mm.The only middle body of 1cm2 is by stricture of vagina Reason deformation, this is invisible on this figure.
Region through deformation texture has figuratum pattern or unevenness, the main ratio of the pattern of described pattern or unevenness Example is micron (referring to Fig. 3).
Pattern has the substantially sinusoidal shape of cycle about hundreds of nanometers (usually 600nm).These patterns are also with " ripple The title of stricture of vagina " (wave) is known.The width of wave is of about hundreds of nanometers (usually 600nm).
For the duplication/repeatability quality of the pattern on " quantization " Merlon, the parameter embodying roughness features is tested Then amount is compared with this parameter on plug-in unit surface.
Major parameter for measurement is as follows:
- Ra is the arithmetic mean deviation of profile, and Rq is quadratic mean deviation, Ra and Rq gives with regard to uneven surface The information of the average amplitude of degree.Assume:The value that Merlon copy obtains is got over closer to the value of plug-in unit pattern, the quality of duplication Good;
- Rsk is asymmetric (or " deflection ") factor of the roughness profile of Merlon copy, described copy itself Need to have the value contrary with the measured value in the case of plug-in unit, this is because copy needs (in the ideal case) to have mould Negative profile.
- Rku is compression (or " kurtosis ") factor of copy profile, and described copy need to have the value identical with plug-in unit Value, using the phenomenon of Material shrinkage in the injection moulding process that can make Merlon profile the expected profile of ratio " more flat ".
Fig. 5 gives the plug-in unit (mould) carrying out being considered on part after mould deformation texture printing and plate (part) The respective profile of the middle body through deformation texture schematic diagram.
The laser-material interaction process of femtosecond state can generate referred to as ripple or LIPSS, and (induced with laser is periodically Surface texture) submicron periodical pattern.The example of this form illustrates on Fig. 6.
Laser-material interaction process also can make the ripple with large-size (several microns) ratio occur.Fig. 7 is given The example of this form in laser effect center.In this example, two roughness ratios are overlapping.
Laser pulse spatially and temporally upper shaping can be made, to change generated configuration of surface.
The moving movement of laser beam also can make extra pattern ratio occur.Fig. 8 gives to be had by imbricate arrangement The deformation texture example on the surface of three form ratios:This surface is represented by many ratios surface.
The laser-material interaction process of femtosecond state can be used directly for the polymeric material texture of antifog application Deformation, and or directly make the mould deformation texture to be molded with well many ratios copying surface characteristic.
Steam is made to be formed from the teeth outwards so that thousands of (hundreds of) imperceptible water droplet attaches on said surface:Easy to understand This phenomenon steam is substantially related to moistened surface.
The deformation texture of the part due to being injection molding, the water contacting with surface (such as form of moisture drops) has more moistening or phase The characteristic of instead less moistening.
For the example of headlamp or signal lighties, when meteorological condition is caught and there is the condensation of water, have extremely The situation of the deformation texture of hydrophilic (or even super hydrophilic) promote the expansion of condensing drip, therefore diffraction of light and diffusion to be reduced or Stop.On the contrary, hydrophobic deformation texture promotes the generation of the globule, the less attached from the teeth outwards and on a surface shape of the described globule Become droplet/flowing, this is avoided or limits the opacity on surface.
Study or caused not by steam by expansion steam or by discharging steam and reducing or eliminating for this two Comfortable.
The method according to the invention, when the glass by injection manufacture headlamp or signal lighties, selects the texture of mould Deformation, described deformation texture can be copied on the inner surface of glass, to guarantee the optimised wettability of described glass, and Therefore, it is possible to reduce or eliminate the deposition of the water droplet of autocondensation, keep the optical characteristics of headlamp or signal lighties simultaneously.
Treatment in accordance with the present invention method can make glass " a large amount of " deformation texture of headlamp or signal lighties:Once metal Mould, by deformation texture, can produce the multiple clear glasses being made up of polymer through deformation texture afterwards, and keeps and system Make the working condition identical working condition of glass itself.

Claims (8)

1. a kind of processing method on the surface of the transparent parts being made up of polymer, described processing method is related to:In first step In, have determined that pattern is carved on the outer surface of metal die by mechanical texture mode of texturing by what there is fluctuating pattern, In second step, under stress described mould is fitted on the surface of part to be processed, to produce on described part Negative mould pattern;The pattern of described pattern is adapted to the type of polymer, passes through to stop steam described for one side On the other hand the wettability carrying out optimizing surface is formed on surface, does not affect the optical characteristics of described part it is characterised in that described Pattern is included from the multiple ratios about from nanometer to micron.
2. processing method according to claim 1 it is characterised in that described pattern have the cycle be of about several microns just String shape, described sinusoidal shape defines wave, and the size of described wave is of about hundreds of nanometers.
3. processing method according to claim 2 is it is characterised in that what the ratio of described pattern can pass through less than light beam Minimum wavelength.
4. the processing method according to any one of the claims is it is characterised in that described pattern is determined to be and makes shape The contact angle between the water droplet of steam and described pattern is become to be less than 60 ° or be more than 120 °.
5. the processing method according to any one of the claims is it is characterised in that described pattern is determined to be and makes shape The contact angle between the water droplet of steam and described pattern is become to be less than 30 ° or be more than 160 °.
6. the processing method according to any one of the claims is it is characterised in that described deformation texture mode is winged Second laser.
7. the processing method according to any one of the claims is it is characterised in that described mould is formed from steel, and Described polymer is Merlon.
8. the glass of a kind of headlamp of motor vehicles or signal lighties, the type of described headlamp or signal lighties is including by described Housing and at least one light source being arranged in described enclosure interior that glass is closed in a sealing fashion, at least one light source described The light beam being guided through described glass can be launched it is characterised in that the inner surface of described glass can be positioned to face At least one region of light source is processed by the processing method according to any one of the claims, for one Aspect promotes or reduces wettability on the contrary, and therefore, it is possible to reduce the steam of described enclosure interior, on the other hand can promote The wavelength entering described light beam passes through described surface to propagate, and so that the photometric property of light is deteriorated, and does not also make the direction of described light beam Deviate.
CN201580021999.0A 2014-04-25 2015-03-24 Method for surface treatment of transparent part and part treated in this way Pending CN106457707A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR1453755A FR3020471B1 (en) 2014-04-25 2014-04-25 METHOD FOR SURFACE TREATMENT OF A TRANSPARENT PIECE AND PIECE THUS PROCESSED
FR1453755 2014-04-25
PCT/FR2015/050729 WO2015162347A1 (en) 2014-04-25 2015-03-24 Method for surface treatment of a transparent part and part treated in this way

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CN106457707A true CN106457707A (en) 2017-02-22

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EP (1) EP3134760A1 (en)
CN (1) CN106457707A (en)
FR (1) FR3020471B1 (en)
WO (1) WO2015162347A1 (en)

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CN109501068A (en) * 2019-01-02 2019-03-22 模德模具(东莞)有限公司 A method of for reducing plastics dermatoglyph product luminosity
CN110357032A (en) * 2019-08-27 2019-10-22 江苏集萃精凯高端装备技术有限公司 A kind of fluid channel processing method that hydrophilic and hydrophobic is controllable

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CN102985600A (en) * 2010-07-12 2013-03-20 麦克德米德影印有限公司 Method of molding polymeric materials to impart a desired texture thereto
WO2014038616A1 (en) * 2012-09-05 2014-03-13 デクセリアルズ株式会社 Antifouling body, display device, input device, and electronic device

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JP2007284492A (en) * 2006-04-13 2007-11-01 General Electric Co <Ge> Article with surface having low wettability and its manufacturing method
CN102985600A (en) * 2010-07-12 2013-03-20 麦克德米德影印有限公司 Method of molding polymeric materials to impart a desired texture thereto
WO2014038616A1 (en) * 2012-09-05 2014-03-13 デクセリアルズ株式会社 Antifouling body, display device, input device, and electronic device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109501068A (en) * 2019-01-02 2019-03-22 模德模具(东莞)有限公司 A method of for reducing plastics dermatoglyph product luminosity
CN110357032A (en) * 2019-08-27 2019-10-22 江苏集萃精凯高端装备技术有限公司 A kind of fluid channel processing method that hydrophilic and hydrophobic is controllable

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FR3020471B1 (en) 2017-10-06
WO2015162347A1 (en) 2015-10-29
EP3134760A1 (en) 2017-03-01
FR3020471A1 (en) 2015-10-30

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