CN106450419B - Arc battery roll forming machine - Google Patents

Arc battery roll forming machine Download PDF

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Publication number
CN106450419B
CN106450419B CN201611049445.4A CN201611049445A CN106450419B CN 106450419 B CN106450419 B CN 106450419B CN 201611049445 A CN201611049445 A CN 201611049445A CN 106450419 B CN106450419 B CN 106450419B
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CN
China
Prior art keywords
battery
lower roller
fixed
processed
piece
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Active
Application number
CN201611049445.4A
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Chinese (zh)
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CN106450419A (en
Inventor
许炎
刘志伟
曾贤华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huizhou Everpower Technology Co ltd
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Huizhou Everpower Technology Co ltd
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Priority to CN201611049445.4A priority Critical patent/CN106450419B/en
Publication of CN106450419A publication Critical patent/CN106450419A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention relates to an arc battery roll forming machine, which comprises a supporting mechanism, a roll forming mechanism arranged on a base of the supporting mechanism and used for placing a battery to be processed, and a pressing mechanism arranged above the supporting mechanism and corresponding to the roll forming mechanism, wherein the pressing mechanism can be matched with the roll forming mechanism to roll the battery to be processed. The invention adopts a processing mode of matching the upper roller with the lower roller, and the lower roller continuously swings reciprocally when the upper roller presses down to punch the battery, so that the position of the upper roller for punching the battery each time is changed, the stress of the battery is more uniform, and the stress of the battery during deformation is dispersed; meanwhile, the soft material is arranged on the lower roller, and elastic deformation can occur when the upper roller is pressed down, so that the stress born by the battery is further dispersed, and the quality and the yield of the battery are greatly improved.

Description

Arc battery roll forming machine
Technical Field
The invention relates to the field of battery production and processing, in particular to an arc-shaped battery roll forming machine.
Background
Batteries are very popular batteries used in daily life, and various mobile devices are continuously updated along with development of technology. As an integral part of various types of mobile devices, the market demand for batteries is also increasing. Particularly, in the wearable equipment which is rapidly developed in recent years, the requirement on the battery is higher and higher, and the battery is required to have a certain radian in order to meet the specific requirements of various wearable equipment.
The existing arc-shaped battery is generally formed by bending and shaping a straight battery by using special equipment. The existing arc battery processing equipment generally comprises an upper die and a lower die, wherein the upper die and the lower die are respectively provided with an arc-shaped protrusion and an arc-shaped groove which are matched with each other, a battery is placed into the arc-shaped groove of the lower die during processing, and the arc-shaped protrusion of the upper die is pressed down to punch the battery into an arc shape. However, such processing methods make the stress of the battery uneven at each part, and the stress of the center of the battery tends to be larger than that of the two ends. In addition, the battery is subjected to a large stress instantly at the middle part of the battery in the stamping process through one-step stamping forming, but the stress is not released, so that the coating layer on the surface of the battery is wrinkled and even the battery is broken and damaged.
Disclosure of Invention
In order to solve the problems, the invention provides an arc-shaped battery roll forming machine which can process different types of batteries and has high yield.
An arcuate battery roll forming machine, comprising:
the support mechanism comprises a base, a support plate fixed on the base, a fixed plate fixed on the top of the support plate, a front panel connected with the support plate and the fixed plate, and a sliding rail arranged on the front panel;
the rolling mechanism is arranged on the base of the supporting mechanism and is used for placing the battery to be processed and finishing rolling of the battery to be processed by matching with the pushing mechanism;
and the pressing mechanism is arranged above the supporting mechanism and corresponds to the rolling mechanism, and is matched with the rolling mechanism to punch the battery to be processed.
Further, the rolling mechanism comprises a lower roller support arranged on a base of the supporting mechanism, a lower roller connected with the lower roller support, a supporting piece arranged on the base, a first driving piece fixed on the supporting piece and used for driving the lower roller, and a rotary sensor arranged on the top of the supporting piece; a groove is formed in the circumferential surface of the lower roller, and a soft material for placing a battery to be processed is arranged on the bottom surface of the groove.
Further, a speed reducer is arranged between the first driving piece and the lower roller, and a first baffle matched with the rotary inductor is connected to the speed reducer.
Further, the pushing mechanism comprises a second driving piece fixed on the fixing plate of the supporting mechanism, a screw rod connected with the second driving piece and used for converting circular motion into vertical lifting motion, a connecting plate fixed on the screw rod, a fixing block fixed on the connecting plate, an upper roller arranged at the bottom of the fixing block and a lifting sensor fixed on the supporting plate of the supporting mechanism; the fixed block is provided with a connecting piece which is connected with a sliding rail arranged on the front panel so as to realize the movement and the positioning of the pressing mechanism in the vertical direction.
Further, the upper roller is located above the lower roller, the size of the upper roller is matched with that of the lower roller groove, and the upper roller can be inserted into the groove to realize stamping of a battery to be processed.
Furthermore, the screw rod is connected with the second driving piece through a coupler.
Furthermore, vertical face bearings are arranged at two ends of the screw rod and are fixed on an upper fixing piece and a lower fixing piece which are connected with the front panel of the supporting mechanism.
Further, a second baffle matched with the lifting sensor is fixed on the connecting plate.
Further, a positioning piece for positioning the battery to be processed is arranged on the base at the position corresponding to the lower roller.
Further, a touch display screen is further arranged on the base.
Compared with the traditional technology, the invention has the following beneficial effects:
1. the invention adopts a processing mode of matching the upper roller with the lower roller, and the lower roller continuously swings reciprocally when the upper roller presses down to punch the battery, so that the position of the upper roller for punching the battery each time is changed, the stress of the battery is more uniform, and the stress of the battery during deformation is dispersed; meanwhile, the soft material is arranged on the lower roller, and elastic deformation can occur when the upper roller is pressed down, so that the stress born by the battery is further dispersed, and the quality and the yield of the battery are greatly improved.
2. The invention can change the rotation angle of the lower roller by adjusting the angle between the two rotation sensors and the central vertical line, and can also change the parameters such as the number of times and the strength of the pressing mechanism in a certain time by adjusting the rotation speed of the second driving piece, the distance between the two lifting sensors and the thickness of the soft material, thereby flexibly coping with the processing requirements of different types of batteries.
Drawings
Fig. 1 is a schematic general structure of an embodiment of the present invention, in which a front panel is hidden.
Fig. 2 is an enlarged view of a portion a in fig. 1.
Fig. 3 is a schematic front view of an embodiment of the present invention, in which the touch display and the front panel are hidden.
Fig. 4 is a schematic view of a backside angle of an embodiment of the present invention.
Fig. 5 is a diagram showing the cooperation of the upper and lower rollers in the embodiment of the present invention.
Detailed Description
In order to facilitate an understanding of the present invention by those skilled in the art, the present invention will be described in further detail with reference to specific examples and drawings.
Referring to fig. 1-5, the arc battery roll forming machine provided by the invention comprises a supporting mechanism 1, a roll forming mechanism 2, a pressing mechanism 3 arranged above the roll forming mechanism 2 and used for stamping a battery to be processed, a positioning piece 4 used for positioning the battery to be processed, and a touch display screen 5 used for adjusting machine parameters by an operator.
The support mechanism 1 includes a base 11, a support plate 12 fixed above the base, a fixing plate 13 fixed to the top end of the support plate 12, and a front panel 14 connected to the support plate 12 and the fixing plate 13.
The rolling mechanism 2 comprises a lower roller support 21 arranged on the base 11, a lower roller 22 arranged on the lower roller support 21, a support member 23 arranged on the base 11, and a first driving member 25 fixed on the support member 23 and connected with the lower roller 22. A decelerator 24 is further provided between the first driving member 25 and the lower roller 22. Two identical rotation sensors 26 and 27 are also provided above the support 23, which are at the same angle and distance from the vertical line of the center of the lower roller, and which cooperate with a first stop 29 fixed to the reducer to define the rotation angle of the lower roller 22. Further, the rotation angle of the lower roller 22 can be adjusted by adjusting the angle between the two rotation sensors and the central vertical line, so as to process batteries with different sizes. The lower roller 22 has a groove 221 formed inwardly on the circumferential surface thereof for accommodating a battery to be processed, and a soft material 28 is provided on the bottom surface of the groove 221.
The pushing mechanism 3 includes a second driving member 31 fixed to the fixing plate 13, a screw rod 33 connected to the second driving member 31 through a coupling 32 for converting the circular motion of the second driving member 31 into a vertical lifting motion, a connecting plate 34 fixed to the screw rod 33, a fixing block 36 fixed to the connecting plate 34, and an upper roller 35 disposed at the bottom of the fixing block 36. The upper roller 35 is sized to mate with the recess 221 of the lower roller and is insertable into the recess 221 to stamp the battery to be processed. The fixing block 36 is connected to the slide rail 15 provided on the front panel 14 through a connecting member 37 provided on the side surface, thereby realizing the movement and positioning of the pressing mechanism 3 in the vertical direction. The connection plate 34 is further provided with a second blocking piece 341, which can limit the vertical movement of the pushing mechanism 3 by cooperating with two identical lifting sensors 38 and 39 provided on the support plate. Two identical vertical face bearings 331 and 332 are respectively arranged at two ends of the screw rod 33, and the vertical face bearings are fixed on an upper fixing piece 16 and a lower fixing piece 17 which are connected with the front panel 14 of the supporting mechanism 1.
In order that the invention may be more clearly understood, a description of the operation of the invention will now be provided. There is a certain gap between the upper roller 35 and the lower roller 22 for a worker to put a battery to be processed into the groove 221 of the lower roller 22. In operation, the battery to be processed is first placed in the groove 221 of the lower roller 22, and the positioning member 4 accurately positions the battery to be processed. Then the power supply is started, the upper roller 35 of the pressing mechanism 3 is pressed down under the drive of the second driving member 31, inserted into the groove 221 of the lower roller 22, then the positioning member 4 is removed, the first driving member 25 drives the lower roller 22 to perform reciprocating rotary motion under the cooperation of the rotary inductor, and simultaneously, the second driving member 31 drives the upper roller to perform vertical reciprocating motion under the cooperation of the lifting inductor, and the battery is repeatedly punched. In the process of rotating the lower roller 22, the positions of the upper roller 35 for stamping the battery each time are different, so that the stress of the battery is more uniform, and the stress of the battery in deformation is dispersed. On the other hand, the soft material 28 disposed in the groove 221 of the lower roller 22 will elastically deform when the upper roller 35 is pressed down, so as to further disperse the stress applied to the battery, and greatly improve the quality and yield of the battery. After repeated rolling for a plurality of times, the battery is processed and molded, the pressing mechanism returns to the initial position, the worker takes away the processed battery, the positioning piece 4 resets, and the processing of the next battery is started.
According to the arc battery roll forming machine provided by the invention, the rotation angle of the lower roller can be changed by adjusting the angle between the two rotation sensors and the central vertical line, and meanwhile, parameters such as the number of times and the strength of the pressing mechanism in a certain time can be changed by adjusting the rotation speed of the second driving piece, the distance between the two lifting sensors and the thickness of the soft material, so that the processing requirements of different types of batteries can be flexibly met.
While the invention has been described in conjunction with the specific embodiments above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, all such alternatives, modifications, and variations are included within the scope of the appended claims.

Claims (4)

1. An arcuate battery roll forming machine, comprising:
the support mechanism comprises a base, a support plate fixed on the base, a fixed plate fixed on the top of the support plate, a front panel connected with the support plate and the fixed plate, and a sliding rail arranged on the front panel;
the rolling mechanism is arranged on the base of the supporting mechanism and is used for placing the battery to be processed and matching with the pushing mechanism to finish rolling the battery to be processed, and comprises a lower roller support arranged on the base of the supporting mechanism, a lower roller connected with the lower roller support, a supporting piece arranged on the base, a first driving piece fixed on the supporting piece and used for driving the lower roller and a rotary inductor arranged on the top of the supporting piece; a groove is formed in the circumferential surface of the lower roller, and a soft material for placing a battery to be processed is arranged on the bottom surface of the groove;
the pressing mechanism is arranged above the supporting mechanism and corresponds to the rolling mechanism, is matched with the rolling mechanism to punch the battery to be processed, and comprises a second driving piece fixed on a fixing plate of the supporting mechanism, a screw rod connected with the second driving piece and used for converting circular motion into vertical lifting motion, a connecting plate fixed on the screw rod, a fixing block fixed on the connecting plate, an upper roller arranged at the bottom of the fixing block and a lifting sensor fixed on a supporting plate of the supporting mechanism, wherein the upper roller is positioned above the lower roller, the size of the upper roller is matched with that of a groove of the lower roller, the upper roller can be inserted into the groove to realize the punching of the battery to be processed, the screw rod is connected with the second driving piece through a coupler, vertical face bearings are arranged at two ends of the screw rod, and are fixed on an upper fixing piece and a lower fixing piece connected with a front panel of the supporting mechanism, and the fixing block is provided with a connecting piece which is connected with a sliding rail arranged on the front panel to realize the movement and positioning of the pressing mechanism in the vertical direction;
the first driving piece drives the lower roller to conduct reciprocating rotary motion under the cooperation of the rotary inductor, the first driving piece drives the upper roller to conduct vertical reciprocating motion under the cooperation of the lifting inductor, a speed reducer is arranged between the first driving piece and the lower roller, and a first baffle matched with the rotary inductor is connected to the speed reducer.
2. The arc battery roll forming machine of claim 1 wherein the connecting plate is fixed with a second baffle cooperating with the lifting sensor.
3. The machine of claim 1, wherein the base at the position corresponding to the lower roller is provided with a positioning member for positioning the battery to be processed.
4. The curved battery roll forming machine of claim 1, wherein a touch display is further provided on the base.
CN201611049445.4A 2016-11-25 2016-11-25 Arc battery roll forming machine Active CN106450419B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611049445.4A CN106450419B (en) 2016-11-25 2016-11-25 Arc battery roll forming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611049445.4A CN106450419B (en) 2016-11-25 2016-11-25 Arc battery roll forming machine

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CN106450419A CN106450419A (en) 2017-02-22
CN106450419B true CN106450419B (en) 2024-03-29

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109873192B (en) * 2017-12-04 2020-12-25 大族激光科技产业集团股份有限公司 Battery rolling device

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CN103579681A (en) * 2013-11-25 2014-02-12 江苏仙达能源科技有限公司 Manufacturing equipment and manufacturing method of lithium ion battery
CN203871432U (en) * 2014-05-28 2014-10-08 惠州亿纬锂能股份有限公司 Arc Li-polymer battery cell forming equipment
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CN204361175U (en) * 2014-09-30 2015-05-27 杭州金色能源科技有限公司 A kind of device producing arc battery
CN105033568A (en) * 2015-05-19 2015-11-11 北京星航机电装备有限公司 Forming method of titanium alloy oil tank shell
CN105251807A (en) * 2015-09-29 2016-01-20 杭州西湖摩擦材料有限公司 Universal rounding machine for iron heel panels
CN105513500A (en) * 2016-02-04 2016-04-20 京东方科技集团股份有限公司 Method and device for attaching back film of flexible substrate
CN206340611U (en) * 2016-11-25 2017-07-18 惠州市恒泰科技股份有限公司 A kind of arc battery roller head machine

Patent Citations (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1177170A (en) * 1997-09-09 1999-03-23 Aska:Kk Roll bender
JP2001087812A (en) * 1998-10-01 2001-04-03 Kenji Eguchi Bending machine
CN1322382A (en) * 1998-10-07 2001-11-14 松下电器产业株式会社 Electrode for battery, manufacturing method thereof, and apparatus for it
JP2000133251A (en) * 1998-10-26 2000-05-12 Matsushita Electric Ind Co Ltd Roller press device for machining battery electrode material
JP2000343229A (en) * 1999-06-04 2000-12-12 Toyota Auto Body Co Ltd Seam welding equipment
CN2873344Y (en) * 2005-11-21 2007-02-28 广州市番禺区灵山金麟五金厂 Extrusion molding machine
CN201791797U (en) * 2010-09-21 2011-04-13 中国十五冶金建设有限公司 Roll bending mold for steel ladder step plate
CN102233371A (en) * 2011-04-13 2011-11-09 常州市天龙光电设备有限公司 Plate bending device
CN102896188A (en) * 2012-07-23 2013-01-30 太仓市旭冉机械有限公司 High-precision extrusion forming machine
CN203370898U (en) * 2013-08-02 2014-01-01 中国五冶集团有限公司 Transmission-free hand-cranking trimming machine
CN103579681A (en) * 2013-11-25 2014-02-12 江苏仙达能源科技有限公司 Manufacturing equipment and manufacturing method of lithium ion battery
CN203871432U (en) * 2014-05-28 2014-10-08 惠州亿纬锂能股份有限公司 Arc Li-polymer battery cell forming equipment
CN204361175U (en) * 2014-09-30 2015-05-27 杭州金色能源科技有限公司 A kind of device producing arc battery
CN104324988A (en) * 2014-10-17 2015-02-04 燕山大学 Symmetrical four-roller rolling process method and device
CN105033568A (en) * 2015-05-19 2015-11-11 北京星航机电装备有限公司 Forming method of titanium alloy oil tank shell
CN105251807A (en) * 2015-09-29 2016-01-20 杭州西湖摩擦材料有限公司 Universal rounding machine for iron heel panels
CN105513500A (en) * 2016-02-04 2016-04-20 京东方科技集团股份有限公司 Method and device for attaching back film of flexible substrate
CN206340611U (en) * 2016-11-25 2017-07-18 惠州市恒泰科技股份有限公司 A kind of arc battery roller head machine

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