CN106448905B - A kind of fire-resisting cable for power Transmission - Google Patents

A kind of fire-resisting cable for power Transmission Download PDF

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Publication number
CN106448905B
CN106448905B CN201610992861.1A CN201610992861A CN106448905B CN 106448905 B CN106448905 B CN 106448905B CN 201610992861 A CN201610992861 A CN 201610992861A CN 106448905 B CN106448905 B CN 106448905B
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CN
China
Prior art keywords
fiber cloth
basalt fiber
cloth set
interior
mould tube
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CN201610992861.1A
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CN106448905A (en
Inventor
董立达
李军
曲业群
张建敏
李菲菲
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State Grid Corp of China SGCC
Jinan Power Supply Co of State Grid Shandong Electric Power Co Ltd
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State Grid Corp of China SGCC
Jinan Power Supply Co of State Grid Shandong Electric Power Co Ltd
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Priority to CN201610992861.1A priority Critical patent/CN106448905B/en
Publication of CN106448905A publication Critical patent/CN106448905A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0208Cables with several layers of insulating material
    • H01B7/0216Two layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame

Abstract

The invention discloses a kind of fire-resisting cable for power Transmission, make full use of the hot-face insulation principle of mineral insulated cable, on the premise of the hot-face insulation principle is not changed, change the copper pipe sheath in mineral insulated cable into fusing point higher, the higher basalt fibre material wrappage of electrical insulating property, so that the fire-resisting cable that the application is provided has higher fire resistance and high-temperature insulating quality under combustion high temperature, and outer basalt fiber cloth set soft texture, it can turn up, before filling magnesia powder is started, turn up the free end on length direction that first outer basalt fiber cloth is covered, interior outside is exchanged, mating mold pipe, built in mould tube length very little wait smash pressure space, so smash pressure pipe or it is similar smash pressure device and can successfully pass in and out carry out smashing pressure in the mould tube, smash after the completion of pressing without drawing again or rolling, it is time saving and energy saving, simplify production technology, save great amount of cost, in theory fire-resisting cable to produce length unrestricted.

Description

A kind of fire-resisting cable for power Transmission
Technical field
The present invention relates to power cable technical field, more particularly, to a kind of fire-resisting cable for power Transmission.
Background technology
It is more and more harsh to the fire resistant requirements of the cable for power Transmission with economic development and scientific and technological progress.At present Fire-resisting cable mainly have three kinds of forms:Earliest Mica tape fire-resisting cable, the mineral insulated cable occurred later and Recently the Ceramic silicon rubber fire-resisting cable occurred.
Mica tape fire-resisting cable:Flame retardant coating is generally formed using the higher fire-resistant isinglass belt of price is wrapped, wrapped speed Degree is slow, it is wrapped during mica powder easily come off, influence fire resisting effect;Defocused fire-resistant isinglass belt embrittlement is burnt, shake is run into It is dynamic and when spraying it is easy to fall off, fire resisting effect is poor, it is difficult to ensure that power circuit remain in the case of fire it is safe and smooth.
Mineral insulated cable:Mineral insulated cable abbreviation MI cables, conductor, inorganic matter oxidation are made using the copper of high conductivity Magnesium is insulated, and seamless copper pipe makees sheath, if necessary, and one layer of plastics outer jacket is extruded outside annealing copper sheath, particular/special requirement without Cigarette Halogen occasion can add one layer of low smoke and zero halogen sheath outside;Due to its unique structure and the inorganic insulation sheet of use material Property so that mineral insulated cable has fire prevention, grease proofing, explosion-proof, waterproof, smokeless, Halogen, nontoxic, high temperature resistant, corrosion-resistant, resistance to spoke Penetrate, anti-electromagnetic interference, current-carrying capacity is big, overload capacity is strong, high mechanical strength, small volume, lightweight, long lifespan, ground connection performance it is good, It is easy for installation, the low characteristic better than other kind cables of integrated cost;Mineral insulated cable is current safest cable.Ore deposit Although the structure of thing insulated cable is only simple three layers, all simple more than other fire-resisting cables, manufacture craft is very multiple Miscellaneous, manufacture difficulty is very high, it is necessary to which special production equipment and production line, early stage equipment investment are larger, and yield rate and yield are equal It is relatively low, although including relatively low installed in interior integrated cost, but its production cost is more much higher than other fire-resisting cables;It is A kind of fire-resisting cable of gentrification, the daily household common people do not afford to do.
Ceramic silicon rubber fire-resisting cable:It is to solve present in Mica tape fire-resisting cable and mineral insulated cable The problem of a kind of novel flame resistant cable for developing recently, its flame retardant coating is made using Ceramic silicon rubber, and it processes work Skill is:Plus sulphur → extrusion → vulcanization, the special silicone rubber wire cable extruding machine completion of extrusion needs, vulcanization is also required to special The vulcanizing equipment of door, such as:Hot-air cure stove, microwave vulcanization drying tunnel etc., flame retardant coating processing technology are complicated, low production efficiency.Enter The improvement of one step, is first combined into Ceramic silicon rubber composite band, then as mica tape by Ceramic silicon rubber and glass fabric It is wrapped like that refractory insulating layer is constituted on conductor, to improve production efficiency etc..
Three kinds of preparation methods of existing mineral insulated cable, are first with copper conductor cooperation one very short but thicker entirely A cable intermediate products are made in a piece equally very short but thicker copper pipe, then mechanical pull or continuous rolling again, roll thin change It is long, the mineral insulated cable of target external diameter size and length is just obtained, for example:In magnesia powder automatic filling method, most start Copper pipe there was only 9 meters, assemble rear drawing, it is most long also with regard to 700 meters can be reached;So production the reason for be:If a copper pipe With the length isometric with target cable, such as hundreds of meters or a few kms, no matter how high its hardness is, it naturally will Generation amount of deflection flexural deformation, is now impossible the copper conductor with target external diameter to be remained concentric state insertion The copper pipe, powder filling below compacting is even more to realize under the length of hundreds of meters or a few kms, smashes pressure device basic with regard to nothing Method is smoothly moved between copper pipe and copper conductor, and running into amount of deflection bending will be stuck;Such production method, has led to mineral The length of insulated cable will not be very long, and manufacture craft is very complicated, and manufacture difficulty is very high, and cost is higher, yield rate and yield compared with It is low.
Therefore, how a kind of high-temperature insulating quality and fire resistance mineral insulated cable shoulder to shoulder to be provided, but production length it is longer, Production technology is more simplified, cost is lower and the higher fire-resisting cable of production capacity is that the technology of those skilled in the art's urgent need to resolve is asked Topic.
The content of the invention
It is an object of the invention to provide a kind of fire-resisting cable for power Transmission, the high-temperature insulating quality of the fire-resisting cable With fire resistance mineral insulated cable shoulder to shoulder, but its production length is longer, production technology is more simplified, cost is lower and production capacity more It is high.
To solve above-mentioned technical problem, the technical scheme that the present invention is provided is:
A kind of fire-resisting cable for power Transmission, including wrap up successively from inside to outside copper conductor, refractory insulating layer, absolutely Edge layer, water blocking layer and restrictive coating;
The refractory insulating layer includes two ends and a position for being located at the copper conductor length direction two ends respectively Pars intermedia between two ends;
The end of the refractory insulating layer be Ceramic silicon rubber composite band, the Ceramic silicon rubber composite band it is wrapped On the two ends of the copper conductor;
The pars intermedia of the refractory insulating layer includes interior basalt fiber cloth set, outer basalt fiber cloth set, magnesia powder And silicone oil;
The interior basalt fiber cloth set and outer basalt fiber cloth set are sequentially sleeved at the copper conductor from inside to outside On, and the internal diameter of the outer basalt fiber cloth set is more than the external diameter that the interior basalt fiber cloth covers, with the interior Black Warrior A cavity for being used to store magnesia powder and silicone oil, and institute are formed between rock fiber cloth set and outer basalt fiber cloth set The size for stating the knitting eyelet of outer basalt fiber cloth set and interior basalt fiber cloth set is less than the particle diameter of the magnesia powder Size, to prevent powder from being spilt from the knitting eyelet of the outer basalt fiber cloth set and interior basalt fiber cloth set;
It is compacted after the magnesia powder and silicone oil are well mixed fine in outer the basalt fiber cloth set and interior basalt In cavity between Wei Bu sets;
The two ends that the Ceramic silicon rubber composite band covers the outer basalt fiber cloth set with interior basalt fiber cloth Winding compression is sealed between Ceramic silicon rubber composite band and copper conductor.
It is preferred that, the insulating barrier is crosslinked polyetylene insulated layer.
It is preferred that, the water blocking layer is for two-sided waterstop with overlapping around the wrapped outer surface structure in the insulating barrier of packet mode Into.
It is preferred that, in addition to armor, the armor is located between the insulating barrier and the restrictive coating, the armouring Layer is steel-tape armouring layer.
It is preferred that, the restrictive coating is low smoke, zero halogen polyolefin flame-retardant restrictive coating.
Compared with prior art, this application provides a kind of fire-resisting cable for power Transmission, including from inside to outside Copper conductor, refractory insulating layer, insulating barrier, water blocking layer and restrictive coating;The refractory insulating layer includes two respectively positioned at described Pars intermedia between the end at copper conductor length direction two ends and two ends;The end of the refractory insulating layer is pottery Porcelain SiClx rubber composite belt, the Ceramic silicon rubber composite band is wrapped on the two ends of the copper conductor;The hot-face insulation The pars intermedia of layer includes interior basalt fiber cloth set, outer basalt fiber cloth set, magnesia powder and silicone oil;The magnesia powder And silicone oil it is well mixed after be compacted closed cavity between the outer basalt fiber cloth set and interior basalt fiber cloth cover In;
With 10MPa~20MPa pressure compaction in the outer basalt after the magnesia powder and silicone oil are well mixed Fiber cloth is covered in the closed cavity between interior basalt fiber cloth set;
Outer basalt fiber cloth set and interior basalt fiber cloth set are due to being basalt fibre material, the machine such as its tensile strength Tool mechanical property very well, will not burst outer basalt fiber cloth set under above-mentioned 10MPa~20MPa compaction pressure, it is ensured that Magnesium oxide powder in cavity is in compacted state all the time before baked wheaten cake so that cable has preferable insulating properties, Bu Huiyin It is conductive to be hole between powder, and due to being basalt fibre material, its fusing point is very high and high-temperature behavior very well, Broken or burning will not be burnt under fire burning to leak, it is ensured that the magnesium oxide powder in cavity is in consolidation shape all the time during baked wheaten cake State, and the particle diameter of control magnesium oxide powder is more than the knitting eyelet that outer basalt fiber cloth covers so that powder is unlikely to from outer profound Spilt in the knitting eyelet of military rock fiber cloth set;
Silicone oil is used as a kind of addition anti-blushing agent, it is ensured that above-mentioned magnesia powder in process, in installation process with And will not absorb water and make moist during the use in later stage, it is to avoid electrical insulating property declines after the powder moisture absorption of compacting;
Because the fusing point of magnesia powder is very high (2852 DEG C), and basalt fibre fusing point it is also very high (be basalt building stones After 1450 DEG C~1500 DEG C melt, by the continuous fiber of platinum-rhodium alloy bushing high speed pulling), and magnesia powder And the electrical insulating property of basalt fibre in itself is very high so that covered in the application by outer basalt fiber cloth and interior basalt is fine The refractory insulating layer of Wei Bu set parcel magnesia powders has higher fire resistance and high-temperature insulating quality under combustion high temperature, The normal transmission of copper conductor so as to for longer periods protect inner side is used.
To sum up, this application provides a kind of fire-resisting cable for power Transmission, the resistance to of mineral insulated cable is made full use of Fire insulation principle, on the premise of the hot-face insulation principle is not changed, changes the copper pipe sheath in mineral insulated cable into fusing point The higher basalt fibre material wrappage of higher, electrical insulating property so that the fire-resisting cable that the application is provided is under combustion high temperature With higher fire resistance and high-temperature insulating quality, and outer basalt fiber cloth covers soft texture, can turn up, filling in beginning Before magnesia powder, the free end on length direction for first covering outer basalt fiber cloth is turned up, and interior outside is exchanged, and turns up straight always The outer turn-line put to outer basalt fiber cloth is close to the upper edge of mould tube, and mating mold pipe is built in mould tube The waiting of one length very little smashes pressure space, so smashes pressure pipe or similar smash pressure device and can successfully pass in and out in the mould tube Pressure is smash in progress, thoroughly solves in the magnesia powder automatic filling method of above-mentioned mineral insulated cable the nothing due to amount of deflection flexural deformation The problem of method is processed, because copper conductor now used is the copper conductor of target thickness, the external diameter of outer basalt fiber cloth set is The external diameter of target refractory insulating layer, smashes after the completion of pressing without drawing again or rolling, time saving and energy saving, simplifies production technology, saves Saved great amount of cost, in theory fire-resisting cable to produce length unrestricted.
Brief description of the drawings
Fig. 1 is the structural representation of fire-resisting cable provided in an embodiment of the present invention;
Fig. 2 is the principle schematic of the preparation method of fire-resisting cable provided in an embodiment of the present invention.
In figure:1 copper conductor, 2 refractory insulating layers, basalt fiber cloth set, 202 powder compacts, 203 outer basalt in 201 Fiber cloth set, 204 outer turn-lines, 3 insulating barriers, 4 water blocking layers, 5 restrictive coatings, 6 mould tubes.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill people The every other embodiment that member is obtained on the premise of creative work is not made, belongs to the scope of protection of the invention.
In the description of the invention, it is to be understood that term " " center ", " axial direction ", " radial direction ", " longitudinal direction ", " transverse direction ", " length ", " width ", " on ", " under ", "front", "rear", "left", "right", " top ", " bottom ", " interior ", " outer ", " clockwise ", " inverse The orientation or position relationship of the instructions such as hour hands " are, based on orientation shown in the drawings or position relationship, to be for only for ease of description originally Invention and simplified description, rather than instruction or the signified device of hint or element must be with specific orientation, with specific square Position construction and operation, therefore be not considered as limiting the invention.
Reference picture 1~Fig. 2, Fig. 1 are the structural representation of fire-resisting cable provided in an embodiment of the present invention;Fig. 2 is the present invention The principle schematic of the preparation method for the fire-resisting cable that embodiment is provided.
This application provides a kind of fire-resisting cable for power Transmission, including wrap up successively from inside to outside copper conductor 1, Refractory insulating layer 2, insulating barrier 3, water blocking layer 4 and restrictive coating 5;
The refractory insulating layer 2 includes two ends for being located at the length direction two ends of copper conductor 1 respectively and one Pars intermedia between two ends;
The end of the refractory insulating layer 2 is Ceramic silicon rubber composite band, and the Ceramic silicon rubber composite band is wrapped On the two ends of the copper conductor 1;
The pars intermedia of the refractory insulating layer 2 includes interior basalt fiber cloth set 201, outer basalt fiber cloth set 203, oxygen Change magnesium powder and silicone oil;
The interior basalt fiber cloth set 201 and outer basalt fiber cloth set 203 are sequentially sleeved at described from inside to outside On copper conductor 1, and the internal diameter of the outer basalt fiber cloth set 203 is more than the external diameter that the interior basalt fiber cloth covers 201, with One is formed between the interior basalt fiber cloth set 201 and outer basalt fiber cloth set 203 is used to store magnesia powder And the cavity of silicone oil, and the outer basalt fiber cloth set 203 and interior basalt fiber cloth cover the big of 201 knitting eyelet It is less than the particle size of the magnesia powder, to prevent powder from the outer basalt fiber cloth set 203 and interior basalt Spilt in the knitting eyelet of fiber cloth set 201;
It is compacted after the magnesia powder and silicone oil are well mixed in the outer basalt fiber cloth set 203 and interior basalt In cavity between fiber cloth set 201;
The outer basalt fiber cloth set 203 is covered 201 by the Ceramic silicon rubber composite band with interior basalt fiber cloth Two ends winding compression be sealed between Ceramic silicon rubber composite band and copper conductor 1.
In one embodiment of the invention, the insulating barrier 3 is crosslinked polyetylene insulated layer 3.
In one embodiment of the invention, the water blocking layer 4 is two-sided waterstop with overlapping wrapped in institute around packet mode The outer surface for stating insulating barrier 3 is constituted.
In one embodiment of the invention, the fire-resisting cable that the application is provided also includes armor, the armor position Between the insulating barrier 3 and the restrictive coating 5, the armor is steel-tape armouring layer.
In one embodiment of the invention, the restrictive coating 5 is low smoke, zero halogen polyolefin flame-retardant restrictive coating 5.
This application provides a kind of fire-resisting cable for power Transmission, including copper conductor 1, hot-face insulation from inside to outside Layer 2, insulating barrier 3, water blocking layer 4 and restrictive coating 5;The refractory insulating layer 2 includes two and is located at the length of copper conductor 1 respectively Pars intermedia between the end at direction two ends and two ends;The end of the refractory insulating layer 2 is ceramic SiClx rubber Glue composite band, the Ceramic silicon rubber composite band is wrapped on the two ends of the copper conductor 1;In the refractory insulating layer 2 Between portion include interior basalt fiber cloth set 201, outer basalt fiber cloth set 203, magnesia powder and silicone oil;The magnesia powder And silicone oil it is well mixed after be compacted envelope between the outer basalt fiber cloth set 203 and interior basalt fiber cloth set 201 Close in cavity;
With 10MPa~20MPa pressure compaction in the outer basalt after the magnesia powder and silicone oil are well mixed In closed cavity between fiber cloth set 203 and interior basalt fiber cloth set 201;
Outer basalt fiber cloth set 203 and interior basalt fiber cloth set 201 are due to being basalt fibre material, and its tension is strong Outer basalt fiber cloth very well, 203 will not be covered under above-mentioned 10MPa~20MPa compaction pressure by the mechanical mechanics properties such as degree Burst, it is ensured that the magnesium oxide powder in cavity is in compacted state all the time before baked wheaten cake so that cable has preferable insulation Property, will not be because of being hole between powder and conductive, and due to being basalt fibre material, its fusing point is very high and high temperatures Can will not be burnt under fire burning broken or burn and leak very well, it is ensured that the magnesium oxide powder in cavity during baked wheaten cake all the time Particle diameter in compacted state, and control magnesium oxide powder is more than the knitting eyelet that outer basalt fiber cloth covers 203 so that powder It is unlikely to spill from the knitting eyelet of outer basalt fiber cloth set 203;
Silicone oil is used as a kind of addition anti-blushing agent, it is ensured that above-mentioned magnesia powder in process, in installation process with And will not absorb water and make moist during the use in later stage, it is to avoid electrical insulating property declines after the powder moisture absorption of compacting;
Because the fusing point of magnesia powder is very high (2852 DEG C), and basalt fibre fusing point it is also very high (be basalt building stones After 1450 DEG C~1500 DEG C melt, by the continuous fiber of platinum-rhodium alloy bushing high speed pulling), and magnesia powder And the electrical insulating property of basalt fibre in itself is very high so that by outer basalt fiber cloth set 203 and the interior Black Warrior in the application The refractory insulating layer 2 that rock fiber cloth set 201 wraps up magnesia powder has higher fire resistance and height under combustion high temperature Warm insulating properties, so as to for longer periods protect the normal transmission of copper conductor 1 of inner side to use.
To sum up, this application provides a kind of fire-resisting cable for power Transmission, the resistance to of mineral insulated cable is made full use of Fire insulation principle, on the premise of the hot-face insulation principle is not changed, changes the copper pipe sheath in mineral insulated cable into fusing point The higher basalt fibre material wrappage of higher, electrical insulating property so that the fire-resisting cable that the application is provided is under combustion high temperature With higher fire resistance and high-temperature insulating quality, and outer basalt fiber cloth covers 203 soft textures, can turn up, and is starting Before filling magnesia powder, the free end first covered outer basalt fiber cloth on 203 length direction is turned up, and interior outside is exchanged, and one It is straight to turn up until outer basalt fiber cloth covers outer turn-line 204 on 203 close to the upper edge of mould tube 6, mating mold pipe 6, Built in mould tube 6 length very little wait smash pressure space, so smash pressure pipe or similar pressure device of smashing can be suitable Pass in and out sharply and carry out smashing pressure in the mould tube 6, in the magnesia powder automatic filling method for thoroughly solving above-mentioned mineral insulated cable The problem of can not being processed due to amount of deflection flexural deformation, because copper conductor 1 now used is the copper conductor 1 of target thickness, outside The external diameter of basalt fiber cloth set 203 is the external diameter of target refractory insulating layer 2, is smash after the completion of pressing without drawing again or rolling, It is time saving and energy saving, simplify production technology, save great amount of cost, in theory fire-resisting cable to produce length unrestricted.
Present invention also offers a kind of preparation method of above-mentioned fire-resisting cable for power Transmission, comprise the following steps:
1) copper conductor 1 is taken;
Take the basalt fiber cloth of one piece of strip, then along its length on center line fold, then use basalt Side seam on two length directions of the basalt fiber cloth is combined by single, then removes unnecessary joining edge, The interior basalt fiber cloth set 201 of hollow tubular is obtained, then interior basalt fiber cloth is covered to one end on 201 length direction From interior basalt fiber cloth cover 201 it is hollow in pass through to cause the interior outside of interior basalt fiber cloth set 201 to exchange and cause For ensconced in the basalt fibre line of suture the interior basalt fiber cloth set it is hollow in, it is stand-by;
Take the basalt fiber cloth of one piece of strip, then along its length on center line fold, then use basalt Side seam on two length directions of the basalt fiber cloth is combined by single, then removes unnecessary joining edge, The outer basalt fiber cloth set 203 of hollow tubular is obtained, then outer basalt fiber cloth is covered to one end on 203 length direction From outer basalt fiber cloth cover 203 it is hollow in pass through to cause the interior outside of outer basalt fiber cloth set 203 to exchange and cause For ensconced in the basalt fibre line of suture the outer basalt fiber cloth set it is hollow in, it is stand-by;
And the internal diameter size of the control interior basalt fiber cloth set 201 meets the interior basalt fiber cloth set and is tightly placed in On the copper conductor 1, and the internal diameter of the control outer basalt fiber cloth set 203 is more than the interior basalt fiber cloth set 201 External diameter, and the knitting eyelet of the control outer basalt fiber cloth set 203 and interior basalt fiber cloth set 201 is big slight In the particle size of the magnesia powder, to prevent powder from the outer basalt fiber cloth set 203 and interior basalt fibre Spilt in the knitting eyelet of cloth set 201;
Magnesia powder and silicone oil are well mixed, it is stand-by;
Take a hollow mould tube 6, and the internal diameter of the control mould tube 6 and the outer basalt fiber cloth set 203 External diameter it is identical, and the length of the mould tube 6 is is provided with screw thread on 15cm, and the lower end outer circumference surface of the mould tube 6, And the mould tube 6 in vertical to being fixed in frame;
A hollow initial skirt is taken, and the internal diameter of the initial skirt is identical with the internal diameter of the mould tube 6, and institute The external diameter for stating initial skirt is identical with the external diameter of the mould tube 6, and the length of the initial skirt is 5cm, and described initial Screw thread is provided with the upper end outer circumferential face of skirt, and the lower end of the initial skirt is provided with for fastening the outer basalt The fastening end cap of fiber cloth set 203, interior basalt fiber cloth set 201 and copper conductor 1;
2) by step 1) in the interior basalt fiber cloth set 201 be set in step 1) in copper conductor 1 on;
Then by step 1) in the outer basalt fiber cloth set 203 be set in the interior basalt fiber cloth set 201 On;
Then the outer basalt fiber cloth set 203, interior basalt fiber cloth set 201 and the copper that are set-located are led Body 1 is inserted in the mould tube 6, is inserted into the initial skirt, most the outer basalt fiber cloth set 203, interior profound at last The fastening end that military rock fiber cloth set 201 and copper conductor 1 are fixed on the initial skirt is covered, and then coordinates institute by nut Initial skirt is threadedly coupled by the screw thread for stating the upper end of initial skirt with the screw thread of the lower end of mould tube 6 with mould tube 6;
Then the free end outer basalt fiber cloth covered on 203 length direction is turned up, and exchanges its interior outside, always Turn up until outer basalt fiber cloth covers outer turn-line 204 on 203 close to the upper edge of the mould tube 6;
The part exposed outside the mould tube 6 of the copper conductor 1 is supported using a series of flat idler, it is described The horizontal part of copper conductor 1 is connected by a bending section with inserting the part in the mould tube 6;
Ensure that the copper conductor 1 inserted in mould tube 6 is always positioned at the longitudinal center line of the mould tube 6 using guide roller On;
3) to the mould tube 6 and the filling magnesia powder and silicone oil being well mixed in initial skirt;
Then with pressure pipe is smash by the magnesia powder in the mould tube 6 and initial skirt and silicone oil compacting, control is aoxidized Magnesium powder and the filling amount of silicone oil with cause upper edge 4cm of the powder compact 202 away from mould tube 6 that is compacted in rear mold pipe 6~ 5cm;
Then screw on nut disconnects the threaded connection of mould tube 6 and initial skirt;
Then 5cm is moved straight down using batching the initial skirt of machine travel;
During initial skirt is moved straight down, drive outer basalt fiber cloth cover 203 outer turn-line 204 by Gradually move up;
4) filling well mixed magnesia powder and silicone oil again into the mould tube 6;
Then with pressure pipe is smash by the magnesia powder in the mould tube 6 and silicone oil compacting, magnesia powder and silicon are controlled The filling amount of oil is to cause upper edge 4cm~5cm of the powder compact 202 away from mould tube 6 being compacted in rear mold pipe 6;
Then 5cm is moved using the direction for batching the initial skirt of machine travel to remote mould tube 6;
Then repeat according to the initial skirt movement 5cm of filling powder-smash press-powder end-traction;
5) after the length of the copper conductor 1 with refractory insulating layer 2 pulled out from mould tube 6 meets bending radius, Copper conductor 1 with refractory insulating layer 2 is bent into horizontal direction, is supported using a series of flat idler;
When the refractory insulating layer 2 produced closes on the free end of copper conductor 1, stop filling powder, then will carry fire resisting The copper conductor 1 of insulating barrier 2 is exited from mould tube 6 along the pulling motion direction of script copper conductor 1, then remove fastening end cap with And initial skirt, it is then resistance in the wrapped making in the two ends without powder compact 202 of copper conductor 1 with Ceramic silicon rubber composite band Fiery insulating barrier 2, and control outer basalt fiber cloth set 203 and interior basalt fiber cloth set 201 is wrapped in Ceramic silicon rubber Between composite band and copper conductor 1;
6) in the outside of refractory insulating layer 2 extruded insulation layer 3, water blocking layer 4 and restrictive coating 5 successively from inside to outside, finally Obtain fire-resisting cable.
The preparation method of mineral insulated cable of the prior art is mainly three kinds:The prefabricated Magnesium oxide knob insulator most started Method, later magnesia powder automatic filling method and newest copper strips indulge bag argon arc welding welding continuous rolling method.The application is provided The preparation method of the fire-resisting cable for power Transmission with reference to the magnesia automatic filling method of mineral insulated cable, the two is not Same place is that the wrappage for wrapping up powder is different and is that soft outer basalt fiber cloth covers 203 due to wrap up powder Part steps in caused production technology are different, and the other steps and corresponding technological parameter in production technology are substantially Identical, the method and apparatus of not detailed description can be with the preparation method for the fire-resisting cable for power Transmission that the application is provided With reference to the magnesia automatic filling method of mineral insulated cable, technical inspiration is obtained.
In the preparation method of the application, outer basalt fiber cloth covers 203 soft textures, can turn up, before beginning is filling, The free end first outer basalt fiber cloth covered on 203 length direction is turned up, and interior outside is exchanged, and is turned up always until the outer Black Warrior Outer turn-line 204 on rock fiber cloth set 203 now, can contain the only mould of powder close to the upper edge of the mould tube 6 Have the less space of this length in pipe 6, smash pressure pipe or similar smash pressure device and can successfully pass in and out in the mould tube 6 Less space, smash pressure pipe and be often compacted once, then lift, then initial skirt hauls the powder being compacted in mould tube 6 Last pressed compact 202 now there remains general 5cm or so powder compact 202 to outgoing 5cm in mould tube 6, as smashing pressure next time It is rebasing, powder compact 202 in mould tube 6 is to during outgoing, the outer turn-line on outer basalt fiber cloth set 203 204 can also move up in 5cm, such mould tube 6 in the presence of the upper edge of mould tube 6 and vacate under a space wait Powder filling once and pressure is smash, so moving 5cm according to filling powder-smash the initial skirt of press-powder end-traction repeats, therefore In theory fire-resisting cable to produce length unrestricted.
In the application, outer basalt fiber cloth set 203 is with interior basalt fiber cloth set 201 due to being basalt fibre material Matter, very well, copper sheath than wrapping up magnesia powder in mineral insulated cable is more resistance to be drawn the mechanical mechanics property such as its tensile strength With it is pressure-resistant, outer basalt fiber cloth set 203 will not be burst under above-mentioned 10MPa~20MPa compaction pressure, it is ensured that cavity In magnesium oxide powder be in compacted state all the time before baked wheaten cake so that cable has preferable insulating properties, will not be because of being powder Hole between end and it is conductive, and due to being basalt fibre material, its fusing point is very high and high-temperature behavior very well, it is more exhausted than mineral The more resistance to baked wheaten cake of copper sheath of magnesia powder is wrapped up in edge cable, will not be burnt under fire burning and break or burn leakage, it is ensured that be empty Magnesium oxide powder in chamber is in compacted state all the time during baked wheaten cake, and the particle diameter of control magnesium oxide powder is more than the outer Black Warrior The knitting eyelet of rock fiber cloth set 203 so that powder is unlikely to spill from the knitting eyelet of outer basalt fiber cloth set 203.
In the application, the effect of mould tube 6 is the effect that mould is served as during press-powder end is smash, if without mould Pipe 6, because outer basalt fiber cloth covers, 203 quality are softer, and it can deform during pressure is smash, and smash whole copper after the completion of pressure The thickness of powder compact 202 on the circumferential surface of conductor 1 will be uneven consistent.
In the application, the functioning as of initial skirt most starts to smash a pressure-bearing device of pressure, outer basalt for the first time The lower end that fiber cloth set 203 covers 201 with interior basalt fiber cloth is opening, if without initial skirt, first time filling powder End, powder will all be missed from following outlet, be that this application is provided with initial skirt, blocked outer basalt fiber cloth set The lower ending opening in the space between 203 and interior basalt fiber cloth set 201, the filling powder for accepting is also used for smashing pressure Pipe smashes the lower bolster of pressure for the first time;Its another effect is to cover tightly admittedly described outer basalt fiber cloth using fastening end thereon Set 203, interior basalt fiber cloth set 201 and copper conductor 1, it is preferred that outer basalt fiber cloth set 203 and interior basalt cloth Set only two ends are fastened on fastening end and covered, and remainder keeps internal diameter and external diameter constant, in case the powder obtained after pressure is smash in influence The uniformity of thickness on the circumferential surface of last pressed compact 202, then, after the completion of pressure is smash in mould tube 6, initial skirt can also be made For a drawing head, haul the copper conductor 1 with powder compact 202 and be moved rearwards by.
In the preparation method of the application, maximum innovative point is exactly on the length direction for cover outer basalt fiber cloth 203 Free end turn up, make its interior outside exchange, turn up always until outer basalt fiber cloth cover 203 on outer turn-line 204 connect The upper edge of the nearly mould tube 6, mating mold pipe 6, built in mould tube 6 length very little wait smash pressure space (smash pressure for the first time and be about 10cm, smash pressure every time later and be about 5cm), so smashes pressure pipe or similar pressure device of smashing can be with Successfully pass in and out and carry out smashing pressure in the mould tube 6, thoroughly solve the magnesia powder automatic filling method of above-mentioned mineral insulated cable In the problem of can not be processed due to amount of deflection flexural deformation, because copper conductor 1 now used is the copper conductor 1 of target thickness, The external diameter of outer basalt fiber cloth set 203 is the external diameter of target refractory insulating layer 2, smashes after the completion of pressure without drawing again or rolls System, it is time saving and energy saving, save great amount of cost.
After pressure certain length is smash, the copper conductor 1 not wrapped up by powder compact 202 is horizontal by a series of level Carrying roller supports (i.e. the copper conductor 1 of the upstream of mould tube 6 is horizontal), and the copper conductor 1 wrapped up by powder compact 202 is also in Horizontality supports (i.e. the copper conductor 1 in the downstream of mould tube 6 is horizontal) by a series of flat idler, and mould tube 6 begins Eventually for it is vertical to, in this way, in terms of the length direction of whole copper conductor 1, just constitute a class zigzag, an occupancy level space, Vertical space is prevented take up, it is convenient to build factory building and location production unit.
Since being filling powder in the basalt fiber cloth set being all open to two ends, it is necessary in outer basalt fiber cloth set 203 two ends carry out sealing treatment, and also having led to the two ends of copper conductor 1 can not be wrapped up by powder compact 202:Just The presence of beginning skirt causes one end of copper conductor 1 can not be wrapped up by powder compact 202, and when the refractory insulating layer produced 2 when closing on the free end of copper conductor 1, also inconvenient progress powder filling and pressure is smash, therefore, in the application, when the fire resisting produced is exhausted When edge layer 2 closes on the free end of copper conductor 1, stop filling powder, then by the copper conductor 1 with refractory insulating layer 2 from mould Exited in pipe 6 along the pulling motion direction of script copper conductor 1, fastening end cap and initial skirt are then removed, then with ceramics SiClx rubber composite belt copper conductor 1 the two ends without powder compact 202 it is wrapped make refractory insulating layer 2, and control will be outer Basalt fiber cloth set 203 and interior basalt fiber cloth set 201 are wrapped between Ceramic silicon rubber composite band and copper conductor 1, Outer basalt fiber cloth is covered to the two of 203 and interior basalt fiber cloth set 201 using the winding of Ceramic silicon rubber composite band Side pressure tightening seal is between Ceramic silicon rubber composite band and copper conductor 1.
In the application, a layer insulating 3 is extruded again in the outside of refractory insulating layer 2, be for powder pressure before preventing from burning Base 202 using the exhausted insulating properties of electricity present in process in the problem of being declined that be powered, because powder compact 202 is one in itself before burning Individual compacts, particle is simply pressed together with particle under external force, is not connected chemically power between particle and particle, is deposited In the possibility that electrical insulating property declines under extraneous emergency case, in order to perfectly safe, the application is additionally arranged a layer insulating again 3, so far, not only fire resisting but also the insulation of refractory insulating layer 2,3 insulation of insulating barrier form the structure of one layer of fire resisting, two layers of insulation.
To sum up, present invention also provides the preparation method of the above-mentioned fire-resisting cable for power Transmission, preparation method ginseng The magnesia automatic filling method of mineral insulated cable has been examined, but it is not fully identical with magnesia automatic filling method, but parcel The wrappage of powder is different and is that the outer basalt fiber cloth of softness covers the production technology caused by 203 wrap up powder In part steps it is different so that fire-resisting cable is without drawing again or rolling, the length for the fire-resisting cable that can be produced in theory Degree is unrestricted, time saving and energy saving, saves cost, improves production capacity.
The method and apparatus of the not detailed description of the present invention are prior art, are repeated no more.
Specific embodiment used herein is set forth to the principle and embodiment of the present invention, above example Illustrate the method and its core concept for being only intended to help to understand the present invention.It should be pointed out that for the common skill of the art For art personnel, under the premise without departing from the principles of the invention, some improvement and modification can also be carried out to the present invention, these change Enter and modify to also fall into the protection domain of the claims in the present invention.

Claims (5)

1. a kind of fire-resisting cable for power Transmission, it is characterised in that including wrap up successively from inside to outside copper conductor, fire resisting Insulating barrier, insulating barrier, water blocking layer and restrictive coating;
The refractory insulating layer includes two and is located at two positioned at the end at the copper conductor length direction two ends and one respectively Pars intermedia between the individual end;
The end of the refractory insulating layer is Ceramic silicon rubber composite band, and the Ceramic silicon rubber composite band is wrapped described On the two ends of copper conductor;
The pars intermedia of the refractory insulating layer include interior basalt fiber cloth set, outer basalt fiber cloth set, magnesia powder and Silicone oil;
The interior basalt fiber cloth set and outer basalt fiber cloth set are sequentially sleeved on the copper conductor from inside to outside, and The internal diameter of the outer basalt fiber cloth set is more than the external diameter of the interior basalt fiber cloth set, with the interior basalt fibre A cavity for being used to store magnesia powder and silicone oil is formed between cloth set and outer basalt fiber cloth set, and it is described outer profound The size of the knitting eyelet of military rock fiber cloth set and interior basalt fiber cloth set is less than the particle size of the magnesia powder, with Prevent powder from being spilt from the knitting eyelet of the outer basalt fiber cloth set and interior basalt fiber cloth set;
It is compacted after the magnesia powder and silicone oil are well mixed in the outer basalt fiber cloth set and interior basalt fiber cloth In cavity between set;
The Ceramic silicon rubber composite band winds the outer basalt fiber cloth set with the two ends that interior basalt fiber cloth covers Compression is sealed between Ceramic silicon rubber composite band and copper conductor;
The preparation method of the fire-resisting cable, comprises the following steps:
1) copper conductor is taken;
Take the basalt fiber cloth of one piece of strip, then along its length on center line fold, then use basalt fibre Side seam on two length directions of the basalt fiber cloth is combined by line, is then removed unnecessary joining edge, is obtained The interior basalt fiber cloth set of hollow tubular, the one end on length direction for then covering interior basalt fiber cloth is from interior basalt Fiber cloth set it is hollow in pass through that the interior outside of interior basalt fiber cloth set is exchanged and causes the basalt for suturing Ensconce in single the interior basalt fiber cloth set it is hollow in, it is stand-by;
Take the basalt fiber cloth of one piece of strip, then along its length on center line fold, then use basalt fibre Side seam on two length directions of the basalt fiber cloth is combined by line, is then removed unnecessary joining edge, is obtained The outer basalt fiber cloth set of hollow tubular, the one end on length direction for then covering outer basalt fiber cloth is from outer basalt Fiber cloth set it is hollow in pass through that the interior outside of outer basalt fiber cloth set is exchanged and causes the basalt for suturing Ensconce in single the outer basalt fiber cloth set it is hollow in, it is stand-by;
And the internal diameter size of the control interior basalt fiber cloth set meets the interior basalt fiber cloth set and is tightly placed in the copper On conductor, and the internal diameter of the control outer basalt fiber cloth set is more than the external diameter of the interior basalt fiber cloth set, and controls The particle diameter that the size of the knitting eyelet of the outer basalt fiber cloth set and interior basalt fiber cloth set is less than magnesia powder is big It is small, to prevent powder from being spilt from the knitting eyelet of the outer basalt fiber cloth set and interior basalt fiber cloth set;
Magnesia powder and silicone oil are well mixed, it is stand-by;
Take a hollow mould tube, and the external diameter phase of the internal diameter of the control mould tube and the outer basalt fiber cloth set Together, and the mould tube length to be provided with screw thread, and the mould on 15cm, and the lower end outer circumference surface of the mould tube Pipe is in vertical to being fixed in frame;
A hollow initial skirt is taken, and the internal diameter of the initial skirt is identical with the internal diameter of the mould tube, and it is described first The external diameter of beginning skirt is identical with the external diameter of the mould tube, and the length of the initial skirt is 5cm, and the initial skirt Screw thread is provided with upper end outer circumferential face, and the lower end of the initial skirt is provided with for fastening the outer basalt fiber cloth The fastening end cap of set, interior basalt fiber cloth set and copper conductor;
2) by step 1) in the interior basalt fiber cloth set be set in step 1) in copper conductor on;
Then by step 1) in the outer basalt fiber cloth set be set in the interior basalt fiber cloth and put;
Then the outer basalt fiber cloth set being set-located, interior basalt fiber cloth set and copper conductor are inserted described In mould tube, be inserted into the initial skirt, most at last the outer basalt fiber cloth set, interior basalt fiber cloth set and The fastening end that copper conductor is fixed on the initial skirt is covered, and the spiral shell of the upper end of the initial skirt is then coordinated by nut Initial skirt is threadedly coupled by line with the screw thread of the mould tube lower end with mould tube;
Then the free end on length direction outer basalt fiber cloth covered is turned up, and exchanges its interior outside, turns up straight always The outer turn-line put to outer basalt fiber cloth is close to the upper edge of the mould tube;
The part exposed outside the mould tube of the copper conductor, the copper conductor are supported using a series of flat idler Horizontal part be connected by a bending section with inserting the part in the mould tube;
Ensure that the copper conductor inserted in mould tube is always positioned on the longitudinal center line of the mould tube using guide roller;
3) to the mould tube and the filling magnesia powder and silicone oil being well mixed in initial skirt;
Then the magnesia powder and silicone oil in the mould tube and initial skirt are compacted with smashing pressure pipe, control magnesia powder with And the filling amount of silicone oil with cause be compacted rear mold pipe in upper edge 4cm~5cm of the powder compact away from mould tube;
Then screw on nut disconnects the threaded connection of mould tube and initial skirt;
Then 5cm is moved straight down using batching the initial skirt of machine travel;
During initial skirt is moved straight down, drive outer turn-line that outer basalt fiber cloth covers gradually to moving up It is dynamic;
4) filling well mixed magnesia powder and silicone oil again into the mould tube;
Then with pressure pipe is smash by the magnesia powder in the mould tube and silicone oil compacting, the filling of magnesia powder and silicone oil is controlled Loading amount with cause be compacted rear mold pipe in upper edge 4cm~5cm of the powder compact away from mould tube;
Then 5cm is moved using the direction for batching the initial skirt of machine travel to remote mould tube;
Then repeat according to the initial skirt movement 5cm of filling powder-smash press-powder end-traction;
5) after the length of the copper conductor with refractory insulating layer pulled out from mould tube meets bending radius, with fire resisting The copper conductor of insulating barrier is bent into horizontal direction, is supported using a series of flat idler;
When the refractory insulating layer produced closes on the free end of copper conductor, stop filling powder, then will carry refractory insulating layer Copper conductor exited from mould tube along the pulling motion direction of script copper conductor, then remove fastening and end cap and initially draw Pipe, then with Ceramic silicon rubber composite band copper conductor the wrapped making refractory insulating layer in the two ends without powder compact, and Control covers outer basalt fiber cloth and interior basalt fiber cloth set is wrapped between Ceramic silicon rubber composite band and copper conductor;
6) in the outside of refractory insulating layer extruded insulation layer, water blocking layer and restrictive coating successively from inside to outside, fire resisting is finally given Cable.
2. fire-resisting cable according to claim 1, it is characterised in that the insulating barrier is crosslinked polyetylene insulated layer.
3. fire-resisting cable according to claim 1, it is characterised in that the water blocking layer is two-sided waterstop with overlapping wrapped The wrapped outer surface in the insulating barrier of mode is constituted.
4. fire-resisting cable according to claim 1, it is characterised in that also including armor, the armor is located at described Between insulating barrier and the restrictive coating, the armor is steel-tape armouring layer.
5. fire-resisting cable according to claim 1, it is characterised in that the restrictive coating protects for low smoke, zero halogen polyolefin flame-retardant Jacket layer.
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CN107808716A (en) * 2017-09-30 2018-03-16 四川力智久创知识产权运营有限公司 A kind of cable insulation
CN112071501A (en) * 2020-08-12 2020-12-11 福建恒汇电缆有限公司 Self-bearing fire-resistant flame-retardant coaxial high-voltage cable and manufacturing method thereof
CN113223759B (en) * 2021-03-29 2022-11-08 浙江元通线缆制造有限公司 Production process of magnesium oxide mineral insulated cable
CN113488245B (en) * 2021-07-06 2023-04-07 海盐爱德森特种线缆有限公司 High-temperature-resistant color-changing cable and production process thereof

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