CN106447089A - Cutting bed-based cutting sorting method - Google Patents
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- 238000005520 cutting process Methods 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000004744 fabric Substances 0.000 claims abstract description 50
- 239000011159 matrix material Substances 0.000 claims description 13
- 239000013598 vector Substances 0.000 claims description 10
- 235000012431 wafers Nutrition 0.000 abstract 4
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
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- G06Q10/043—Optimisation of two dimensional placement, e.g. cutting of clothes or wood
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses a cutting bed-based cutting sorting method. The method comprises the following steps of 1, setting a few initial limitation conditions; 2, calculating a possibly needed sorting quantity according to a total cutting quantity required by sample wafers of each type, upper and lower limits of a quantity of cloth laying layers of each bed, and upper and lower limits of a total quantity of cuttable cloth pieces of each layer; 3, determining a ratio range according to the total cutting quantity required by the sample wafers of each type and the upper and lower limits of the total quantity of cuttable cloth pieces of each layer, and determining all ratios, meeting requirements, of the sample wafers of each type according to the upper limit of the quantity of cloth pieces of each bed under each type for each possibly needed sorting quantity; and 4, combining the ratios meeting the requirements, calculating the quantity of cloth laying layers of each bed, calculating the required quantity of sample wafers of each type according to the calculated quantity of cloth laying layers and the corresponding ratio, comparing the quantity with the required cutting quantity, and if a difference value is in an allowed quantity error range, accepting the scheme, otherwise, rejecting the scheme. The method is relatively low in cost and relatively high in efficiency.
Description
Technical field
The invention belongs to area of computer aided partial bed technique field, it is related to a kind of cutting being applied to cutting and divides bed process.
Background technology
Competition with garment market is more and more fierce, and garment enterprise wants to obtain higher economic benefit, not only will
Increase in terms of the quality and production efficiency of product it is necessary to control production cost, the cost of raw material and efficient
Management.Wherein how clothing cloth carried out with effective cutting fabrication plan manage oneself becoming the key of impact dress-goods cost.
Cutting divides a scheme to determine one of principal element of cost and efficiency in dress-goods process.Cutting divides the bed to be
First procedure of tailoring work, its quality directly decides the production cost of dress-goods, so quality to be improved
Reduces cost, has been necessary for an efficient cutting plan, i.e. cutting divides a scheme.Cutting divides the life that bed is according to garment enterprise
Product condition and order situation, are in a planned way optimized proportioning the clothes model in order, quantity, including whole production task
Points several, every bed which floor, spread several models, each model spreads several, and make cloth loss is minimum, production efficiency highest
Cutting operation scheme.Rational cutting divides a scheme to be by the premise of cutting, and it is not only cutter and is embodied as offer
Scheme, also provides for each operation in Apparel Manufacturing and produces foundation.
Cutting partial bed technique is not still overripened, due to clothes model, the isoparametric variation of quantity, many softwares at present
The process that cutting is divided with bed excessively idealizes, and operability is by force it is impossible to meet actual production demand well.A kind of good dividing
Bed scheme to garment enterprise bring be not only cloth and manpower consumption saving, more can improve the fast reaction energy of enterprise
Power.
Content of the invention
In order to overcome the shortcomings of that existing cutting divides the relatively costly, less efficient of a mode, the present invention is with cost-effective
For the purpose of improving efficiency, the quality that cutting is divided a scheme is quantified as calculating the utilization rate of raw materials of each scheme and cuts out required
The bed number dividing, when both reach overall minimum, judges that it is preferred plan.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of divide bed process based on the cutting of cutting, comprise the steps:
The first step, divides bed to set initial definition condition to cutting:It is set by the user permission cutting quantitative error scope first
Value w, upper limit L of every bed cloth number of plies LuWith lower limit Ld, every layer of cloth can cutting total number of packages T upper limit TuWith lower limit Td, each model
Upper limit P of quantity P of every row of printu, quantity S of cutting needed for each model print1、S2、S3、S4、S5、S6;
Second step, the initial definition condition being set according to user, calculate possible point bed quantity:According to each model print
Required cutting quantity calculates required cutting quantity summation S, averagely every bed cloth number of plies Laver, averagely every layer cloth cutting number of packages
Taver, thus calculating upper limit C of required point of bed quantity CuWith lower limit Cd;
3rd step, determines that each model print is all and meets the proportioning requiring.
Calculate the bound of institute's score bed quantity C according to second step, from lower limit CdTo upper limit CuRound numbers divides a quantity successively
Ci, wherein i mark works as external crucible number, it is then determined that the lower limit Pb of each model print proportioning Pbjmin, upper limit Pbjmax, every kind of model
The all possible proportioning of print has BjKind, the quantitative relation in each bed for each model print is included according to permutation and combination principle
All combinations, then judge each possible proportioning Pb whether in corresponding proportioning bound Pb one by onejmax、PBjminBetween, full
Sufficient then retain, otherwise give up this kind of proportioning;Calculate the satisfactory all proportioning situations of other model prints in the same manner;
4th step, calculates paving cloth number of plies L of each bed.
The satisfactory proportioning of each model print above calculating is combined, constructs a proportioning matrix A, every kind of
Model print proportioning Pb respectively to should matrix a line, each bed cloth number of plies L of required solution is as unknown column vector X, structure
Build matrix equation A*X=B, the column vector that wherein B cutting quantity required by respective model print forms, solve this square
Battle array equation, draws a least square solution of each bed cloth number of plies L, this least square solution is an approximate solution, more successively to each
Bed cloth number of plies L is floated in the range of given threshold;Again the value of each bed different paving cloth number of plies L is combined successively, and right
Proportioning Pb answered calculates respective model print total number of packages Si, by SiCompared with this model print cutting quantity of order requirements
Relatively, compare difference whether in the range of set cutting quantitative error w, if it is satisfied, then retaining this proportioning Pb and paving layer of cloth
Number L, as a kind of scheme, otherwise gives up, and verifies other combinations in the same manner;If tested when all possible combination of external crucible number all calculates
QED, then return the 3rd step, continue to solve the possible combination of other point of bed quantity, until all possible point of bed quantity all solves
Complete;All point bed schemes meeting and requiring finally are provided.
Further, in described second step, needed for according to needed for each model print, the quantity of cutting calculates each model print
The quantity summation of cutting
S=∑ Si
Averagely every bed cloth number of plies
The number of packages of averagely every layer cloth cutting
Point bed quantity C according to needed for result above calculatesiThe upper limit
Required point bed numerical lower limits
Wherein ceil and floor represents respectively and rounds up and round downwards.
Further, in described 3rd step, determine the lower limit of proportioning Pb of each model print
Pbjmin=ceil (1.0*Sj/Lu)
The upper limit
Wherein ceil and floor represents respectively and rounds up and round downwards, all possible for every kind of model print
Proportioning has BjKind
Each model print is included at all groups of quantitative relation (proportioning) of each bed according to the principle of permutation and combination
Close, then judge each possible proportioning Pb whether in corresponding proportioning bound Pb one by onejmax、PbjminBetween, that is,
Pbjmin<∑Pb<Pbjmax
Meet and then retain, otherwise give up this kind of proportioning.Calculate the satisfactory all proportioning feelings of other model prints in the same manner
Condition.
The print species of wanted cutting in actual production is more (more than three kinds), tests carrying out each model print proportioning solution
When card, the step that the present invention realizes is as follows:Consider that proportioning Pb of first three model and each bed cloth number of plies L are counted first
Calculate, retain wherein satisfactory combination, in advance some undesirable proportioning situations are given up, reduce calculating group below
The quantity closed.Then increase a kind of model print successively, can with proportioning satisfactory in first three and the 4th kind of model print
The row combination again of the proportioning of energy, solves the satisfactory combination of four kinds of model prints, by that analogy, finally draws and meet the requirements
Scheme.
Beneficial effects of the present invention are mainly manifested in:To initial definition condition set after, using from less to more, by letter to
Numerous principle is combined calculating;This cutting divides point bed scheme that bed process provides many, and the time that calculates is short, point bed efficiency high.
Brief description
Fig. 1 divides the program flow diagram of bed process for cutting.
Fig. 2 produces order schematic diagram for certain cutting.
Fig. 3 divides point bed scenario outcomes schematic diagram of bed process realization for cutting.
Specific embodiments
Below in conjunction with the accompanying drawings and instantiation the invention will be further described.
In conjunction with Fig. 1~Fig. 3, a kind of divide bed process based on the cutting of cutting, comprise the following steps:
The first step, divides bed to set initial definition condition to cutting.As shown in Fig. 2 present invention assumes that to 6 kinds of models XS, S,
M, L, XL, XXL launch narration, first be set by the user allow cutting quantitative error value range w=4, every bed cloth number of plies L upper
Limit Lu=1000 and lower limit Ld=50, every layer of cloth can cutting total number of packages T upper limit Tu=6 and lower limit Td=0, each model print
Upper limit P of quantity P of every rowu=2, cutting quantity S needed for each model printiIt is respectively S1=123, S2=543, S3=447,
S4=761, S5=384, S6=981.
Second step, the initial definition condition being set according to user, the primary condition being given as shown in Figure 2, calculate possibility
Point bed quantity.Cutting quantity according to needed for each model print calculates cutting quantity summation needed for each model print
S=∑ Si=S1+SS+S3+S4+S5+S6=3203
Averagely every bed cloth number of plies
The number of packages of averagely every layer cloth cutting
Point bed quantity C according to needed for result above calculatesiThe upper limit
Required point bed numerical lower limits
Wherein ceil and floor represents respectively and rounds up and round downwards.
3rd step, determines that each model print is all and meets proportioning Pb requiring.Calculate point bed number of gained according to second step
Amount bound Cu、Cd, round numbers divides quantity C successively to be first limited to the upper limit from downi, wherein i mark is when external crucible number (hypothesis i=3, table
Show and need points 3 to carry out cutting), it is then determined that the lower limit of each model print proportioning Pb
Pbjmin=ceil (1.0*Sj/Lu)
The upper limit
Wherein ceil and floor represents respectively and rounds up and round downwards, such as XS model
PbXSmin=ceil (1.0 × 123 ÷ 1000)=1
PbXSmax=floor (1.0 × 123 ÷ 50)=2
Be possible to proportioning species B for every kind of model printj:
If dividing 3, XS model print may proportioning species B1:
B1=(2+1)3=27
Each model print is included at all groups of quantitative relation (proportioning) of each bed according to the principle of permutation and combination
Close, then judge each possible proportioning Pb whether in corresponding proportioning bound Pb one by onejmax、PbjminBetween, meet and then retain, no
Then give up this kind of proportioning.Calculate the satisfactory all proportioning situations of other model prints in the same manner.
4th step, calculates paving cloth number of plies L of each point of bed quantity.According to each model print satisfactory above tried to achieve
Proportioning Pb is combined, and constitutes a proportioning matrix A, proportioning Pb of every kind of model print respectively to should matrix a line.False
If any print XS, S, the M of three kinds of models, their proportioning is Pb respectivelyi, Pbj, Pbk, it is the row vector of a line three row, then
Matrix A
Required each bed cloth number of plies regards column vector X as
Cutting quantity required by each model print regards column vector B as
So construct a matrix equation
A*X=B
Obtain the least square solution of X, this solution is an approximate solution.
Further, in the first step, to the initial definition condition setting, precision allows to cut out operator to set according to demand
Error range value w cutting quantity is, upper limit L determining every bed cloth number of plies L according to the mechanical property of cuttinguWith lower limit Ld, basis
Cutting size is determining upper limit T of every layer of cloth cutting quantity TuWith lower limit Td, each model print every row quantity P the upper limit
Pu, the number of packages S of cutting needed for each model print is determined according to order specificationi.
Further, in the third step, point bed quantity C being calculated according to second stepiBound Cu、Cd, right successively
Possible point bed quantity carries out calculating checking.For example:Cd=2, Cu=3, then point bed quantity CiPossible value has 2,3.
Further, in the third step, according to each model print proportioning lower limit Pb calculatingjmin, upper limit Pbjmax, and
Number of packages upper limit P that each every layer of model print is arrangeduThe proportioning situation possible to determine each model print.For example:Assume certain
The Pb of one modeljmin=1, Pbjmax=2, Pu=2, point bed quantity Ci=3, then this model print in the proportioning of each bed may be
27 kinds of (0,0,0), (0,0,1), (0,0,2), (0,1,0) (2,2,2) etc., but due to being limited by proportioning bound,
The proportioning value sum of each bed just meets the requirements, that is, between the bound of proportioning
Pbjmin<∑Pb<Pbjmax
So (0,0,0), (1,1,1) (0,2,2), the just undesirable (1+1+1=such as (1,1,2) (2,2,2)
3 > Pbjmax) it should give up.
Further, in the 4th step, the satisfactory proportioning of each model print tried to achieve according to the 3rd step, then to difference
The various proportionings of model print are combined, and constitute a proportioning matrix A, and proportioning Pb of every kind of model print is respectively to should square
A line of battle array.As shown in Figure 2:There are print XS, S, the M of three kinds of models, their proportioning is Pb respectivelyi, Pbj, Pbk, it is a line
The row vectors of three row, then matrix A is just
Required each bed cloth number of plies regards column vector X as
The quantity of the wanted cutting of each model print regards column vector B as
So construct a matrix equation
A*X=B
Obtain the least square solution of X
This solution is an approximate solution;Successively each bed cloth number of plies L is floated in the threshold range setting again, carry out one by one
Solve and whether meet the requirements.
Further, in the 4th step, each bed cloth number of plies tried to achieve is floated successively in the range of given threshold,
It is specially:Assume that given threshold is 2, the least square solution tried to achieve is
The paving cloth number of plies of so first is the integer that (a-2) arrives between (a+2), can obtain second and third paving cloth in the same manner
Number of plies value, more each bed difference value is combined successively, calculate respective model print sum with corresponding proportioning Pb, and order
Single total S requiring is compared, and compares difference whether in the range of set quantitative error w, if it is satisfied, then retain should
Proportioning Pb and paving cloth number of plies L, as a kind of scheme, are otherwise given up, and verify other combinations in the same manner.If the currently institute of point bed quantity
It is possible to combine all to calculate verified, then return the 3rd step, the possibility continuing to solve other point of bed quantity combines, until all can
Point bed quantity of energy has all solved.Finally provide all schemes meeting and requiring, as shown in Figure 3.
Further, in the 4th step, the print species of wanted cutting in actual production is more (more than three kinds), is carrying out
When each model print proportioning solves checking, the step that the present invention realizes is as follows:Consider proportioning Pb of first three model first
Calculated with each bed cloth number of plies L, retained wherein satisfactory combination, in advance by some undesirable proportioning situations
Give up, reduce the quantity calculating combination below.Then increase a kind of model print successively, joined with satisfactory in first three
Row combines ratio again with the possible proportioning of the 4th kind of model print, solves the satisfactory combination of four kinds of model prints, with such
Push away, draw finally satisfactory scheme, as shown in Figure 3 point bed result.The purpose of do so is to reduce the calculating time, carrying
The efficiency of high score bed.
Claims (4)
1. a kind of divide bed process based on the cutting of cutting it is characterised in that:Comprise the steps:
The first step, divides bed to set initial definition condition to cutting:It is set by the user permission cutting quantitative error value range w first,
Upper limit L of every bed cloth number of plies LuWith lower limit Ld, every layer of cloth can cutting total number of packages T upper limit TuWith lower limit Td, each model print
Upper limit P of quantity P of every rowu, quantity S of cutting needed for each model printi;
Second step, the initial definition condition being set according to user, calculate possible point bed quantity:According to needed for each model print
Cutting quantity calculates required cutting quantity summation S, averagely every bed cloth number of plies Laver, averagely every layer cloth cutting number of packages Taver, from
And calculate upper limit C of required point of bed quantity CuWith lower limit Cd;
3rd step, determines that each model print is all and meets the proportioning requiring
Calculate the bound of institute's score bed quantity C according to second step, from lower limit CdTo upper limit CuRound numbers divides quantity C successivelyi,
Wherein i mark works as external crucible number, it is then determined that the lower limit Pb of each model print proportioning Pbjmin, upper limit Pbjmax, every kind of model print
All possible proportioning has BjKind, the institute of the quantitative relation in each bed for each model print is included according to permutation and combination principle
There is combination, then judge each possible proportioning Pb whether in corresponding proportioning bound Pb one by onejmax、PbjminBetween, meet then
Retain, otherwise give up this kind of proportioning;Calculate the satisfactory all proportioning situations of other model prints in the same manner;
4th step, calculates paving cloth number of plies L of each bed
The satisfactory proportioning of each model print above calculating is combined, constructs a proportioning matrix A, every kind of model
Print proportioning Pb respectively to should matrix a line, each bed cloth number of plies L of required solution, as unknown column vector X, builds square
Battle array equation A*X=B, the column vector that wherein B cutting quantity required by respective model print forms, solve this matrix side
Journey, draws a least square solution of each bed cloth number of plies L, and this least square solution is an approximate solution, more successively to each bed
Cloth number of plies L is floated in the range of given threshold;Again the value of each bed different paving cloth number of plies L is combined successively, and corresponding
Proportioning Pb calculates respective model print total number of packages Si, by SiIt is compared with this model print cutting quantity of order requirements, than
Compared with difference whether in the range of set cutting quantitative error w, if it is satisfied, then retaining this proportioning Pb and paving cloth number of plies L work
For a kind of scheme, otherwise give up, verify other combinations in the same manner;If verified when all possible combination of external crucible number all calculates,
Then return the 3rd step, continue to solve the possible combination of other point of bed quantity, until all possible point of bed quantity has all solved;?
All point bed schemes meeting and requiring are provided afterwards.
2. as claimed in claim 1 a kind of divide bed process based on the cutting of cutting it is characterised in that:In described second step, root
Calculate the quantity summation of cutting needed for each model print according to the quantity of cutting needed for each model print
S=∑ Si
Averagely every bed cloth number of plies
The number of packages of averagely every layer cloth cutting
Point bed quantity C according to needed for result above calculatesiThe upper limit
Required point bed numerical lower limits
Wherein ceil and floor represents respectively and rounds up and round downwards.
3. as claimed in claim 1 or 2 a kind of divide bed process based on the cutting of cutting it is characterised in that:In described 3rd step,
Determine the lower limit of proportioning Pb of each model print
Pbjmin=ceil (1.0*Sj/Lu)
The upper limit
Wherein ceil and floor represents respectively and rounds up and round downwards, all possible proportioning for every kind of model print
There is BjKind
Include all combinations of the quantitative relation (proportioning) in each bed for each model print according to the principle of permutation and combination, then
Judge each possible proportioning Pb whether in corresponding proportioning bound Pb one by onejmax、PbjminBetween, that is,
Pbjmin<∑Pb<Pbjmax
Meet and then retain, otherwise give up this kind of proportioning.Calculate the satisfactory all proportioning situations of other model prints in the same manner.
4. as claimed in claim 1 or 2 a kind of divide bed process based on the cutting of cutting it is characterised in that:In described 4th step,
The process that each model print proportioning solves checking is as follows:Consider that proportioning Pb of first three model and each bed cloth number of plies L are entered first
Row calculates, and retains wherein satisfactory combination, gives up some undesirable proportioning situations in advance, reduces meter below
Calculate the quantity of combination.Then increase a kind of model print successively, with proportioning satisfactory in first three and the 4th kind of model sample
The row combination again of the possible proportioning of piece, solves the satisfactory combination of four kinds of model prints, by that analogy, finally draws and meet
The scheme requiring.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107341564A (en) * | 2017-06-13 | 2017-11-10 | 浙江工业大学 | A kind of cutting based on adaptive accelerated factor particle swarm optimization algorithm divides bed process |
CN108716100A (en) * | 2018-07-20 | 2018-10-30 | 圣凯诺服饰有限公司 | A kind of different automatic cutting bed method of cutting out of fabric thickness and system |
CN109118002A (en) * | 2018-08-09 | 2019-01-01 | 广东工业大学 | A kind of board-like product cutting stock and branch mailbox divide frame integrated optimization method |
CN109214657A (en) * | 2018-08-13 | 2019-01-15 | 浙江工业大学 | It is a kind of to combine the polychrome tailoring of least square hybrid algorithm to divide bed process based on heredity |
CN109359313A (en) * | 2018-08-07 | 2019-02-19 | 浙江工业大学 | It is a kind of the tailoring of Particle Swarm Mixed Algorithm is gathered based on examination to divide bed process |
CN109685247A (en) * | 2018-11-14 | 2019-04-26 | 浙江工业大学 | Divide bed process based on the tailoring for improving Real Coding Genetic Algorithm |
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2016
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107341564A (en) * | 2017-06-13 | 2017-11-10 | 浙江工业大学 | A kind of cutting based on adaptive accelerated factor particle swarm optimization algorithm divides bed process |
CN108716100A (en) * | 2018-07-20 | 2018-10-30 | 圣凯诺服饰有限公司 | A kind of different automatic cutting bed method of cutting out of fabric thickness and system |
CN108716100B (en) * | 2018-07-20 | 2021-07-27 | 圣凯诺服饰有限公司 | Automatic cutting bed cutting method and system for different fabric thicknesses |
CN109359313A (en) * | 2018-08-07 | 2019-02-19 | 浙江工业大学 | It is a kind of the tailoring of Particle Swarm Mixed Algorithm is gathered based on examination to divide bed process |
CN109359313B (en) * | 2018-08-07 | 2023-04-18 | 浙江工业大学 | Garment cutting bed dividing method based on trial and error particle swarm hybrid algorithm |
CN109118002A (en) * | 2018-08-09 | 2019-01-01 | 广东工业大学 | A kind of board-like product cutting stock and branch mailbox divide frame integrated optimization method |
CN109118002B (en) * | 2018-08-09 | 2019-05-28 | 广东工业大学 | A kind of board-like product cutting stock and branch mailbox divide frame integrated optimization method |
CN109214657A (en) * | 2018-08-13 | 2019-01-15 | 浙江工业大学 | It is a kind of to combine the polychrome tailoring of least square hybrid algorithm to divide bed process based on heredity |
CN109214657B (en) * | 2018-08-13 | 2021-10-15 | 浙江工业大学 | Multicolor garment cutting and bed dividing method based on genetic combination least square hybrid algorithm |
CN109685247A (en) * | 2018-11-14 | 2019-04-26 | 浙江工业大学 | Divide bed process based on the tailoring for improving Real Coding Genetic Algorithm |
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