CN106446177A - Factory digitalization real-time fine management system - Google Patents

Factory digitalization real-time fine management system Download PDF

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Publication number
CN106446177A
CN106446177A CN201610859011.4A CN201610859011A CN106446177A CN 106446177 A CN106446177 A CN 106446177A CN 201610859011 A CN201610859011 A CN 201610859011A CN 106446177 A CN106446177 A CN 106446177A
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CN
China
Prior art keywords
server
communication
real
factory
management system
Prior art date
Application number
CN201610859011.4A
Other languages
Chinese (zh)
Inventor
何沉
黎逢建
Original Assignee
东莞市索康自动化设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 东莞市索康自动化设备有限公司 filed Critical 东莞市索康自动化设备有限公司
Priority to CN201610859011.4A priority Critical patent/CN106446177A/en
Publication of CN106446177A publication Critical patent/CN106446177A/en

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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/10File systems; File servers
    • G06F16/17Details of further file system functions
    • G06F16/176Support for shared access to files; File sharing support
    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/10File systems; File servers
    • G06F16/18File system types
    • G06F16/182Distributed file systems
    • G06F16/1824Distributed file systems implemented using Network-attached Storage [NAS] architecture
    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/10File systems; File servers
    • G06F16/18File system types
    • G06F16/1847File system types specifically adapted to static storage, e.g. adapted to flash memory or SSD
    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/20Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
    • G06F16/27Replication, distribution or synchronisation of data between databases or within a distributed database system; Distributed database system architectures therefor
    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/20Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
    • G06F16/28Databases characterised by their database models, e.g. relational or object models
    • G06F16/284Relational databases
    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/20Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
    • G06F16/28Databases characterised by their database models, e.g. relational or object models
    • G06F16/289Object oriented databases
    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06QDATA PROCESSING SYSTEMS OR METHODS, SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network-specific arrangements or communication protocols supporting networked applications
    • H04L67/02Network-specific arrangements or communication protocols supporting networked applications involving the use of web-based technology, e.g. hyper text transfer protocol [HTTP]
    • H04L67/025Network-specific arrangements or communication protocols supporting networked applications involving the use of web-based technology, e.g. hyper text transfer protocol [HTTP] for remote control or remote monitoring of the application
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network-specific arrangements or communication protocols supporting networked applications
    • H04L67/10Network-specific arrangements or communication protocols supporting networked applications in which an application is distributed across nodes in the network
    • H04L67/1097Network-specific arrangements or communication protocols supporting networked applications in which an application is distributed across nodes in the network for distributed storage of data in a network, e.g. network file system [NFS], transport mechanisms for storage area networks [SAN] or network attached storage [NAS]
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network-specific arrangements or communication protocols supporting networked applications
    • H04L67/28Network-specific arrangements or communication protocols supporting networked applications for the provision of proxy services, e.g. intermediate processing or storage in the network
    • H04L67/2866Architectural aspects
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention relates to the field of factory digitalization management, in particular to a factory digitalization real-time fine management system. The management system comprises a server cabinet and an administrator operation station, wherein a communication manager, a network switch, a database server, an application server, a disk array, a uninterruptible power supply (UPS), a former server and a 3U server chassis are arranged in the server cabinet; an industrial computer, a dispatching communication network manager, sub-station side gateway communication equipment and network communication equipment are arranged in the administrator operation station, and an operator working station and an engineering working station are arranged outside the administrator operation station. The factory digitalization real-time fine management system has the advantages that the database server adopts high-performance, multi-tasking and multi-user type computers by means of a cluster and disk array technology, and is provided with sufficient communication interfaces; the disk array storage adopts an SAN framework to achieve sharing and consolidated storage; every computer is directly connected with the switch to achieve data sharing; the management system is simple in structure and very high in practicality.

Description

A kind of real-time precision management system of factory's digitized

Technical field

The present invention relates to factory's digital management field, the especially a kind of real-time precision management system of factory's digitized.

Background technology

The production system of large size industrial enterprise is generally all very huge, and electrical equipment and plant equipment are numerous, state complex, Can which run stability and high efficiency, directly influence product quality, production efficiency and the economic benefit of whole enterprise.

In industrial control field, typically all realized by the basic automation systems that programmable logic controller (PLC) (PLC) is constituted Automated condtrol to the various equipment of production system, is operated by active station by operator.At present, generally for key The ruuning situation of equipment is all to be shown on active station, monitored and reported to the police.When operator are noted abnormalities by active station After situation, phone attendant on duty is checked and is overhauled;When attendant needs to check the fortune of equipment or system Then need during market condition to check the data of correlation on active station.This pattern has following defect:

Being mainly used for of active station carries out the operation of process system for operator.Either sent out by operator Now with reflection system and the exception of equipment, or by active station, attendant checks that the service data of equipment or system all can be Affect the normal work of operator in varying degrees, while the promptness of malfunction elimination is also have impact on, finally have impact on production Efficiency.Operator often lack professional support for the judgement of system or equipment abnormal phenomena, and the accuracy of description is also because of people And different, the accuracy to breakdown judge and the promptness that fixes a breakdown often is affected, finally have impact on production efficiency.

Fault for some potentialities, although problem has existed but do not caused shadow by current technological operation Ring, tend not to cause the attention of operator in time, if exclude in time once development go down or run into unfavorable During operating mode, normal production will be caused to have a strong impact on.The management region of the distribution situation of active station and attendant often not phase With attendant needs the inquiry of different operating station, understands the related data of equipment, have impact on the work efficiency of attendant.

Therefore, the problems referred to above are necessary to propose a kind of real-time precision management system of factory's digitized.

Content of the invention

The present invention seeks to overcoming deficiency of the prior art, there is provided a kind of real-time precision management system of factory's digitized System.

In order to solve above-mentioned technical problem, the present invention is to be achieved through the following technical solutions:

A kind of real-time precision management system of factory's digitized, including server cabinet and manager's active station, the service Between being provided with communication manager, the network switch, database server, application server, disk array, UPS in device rack not Power-off source, front-end server and 3U machine box for server, the communication manager, the network switch, application server, drive bar Battle array, front-end server and 3U machine box for server are all connected with database server, are provided with industry in manager's active station Computer, dispatching communication webmaster machine, substation side gateway communication equipment and network communication equipment, are arranged outside manager's active station There are operator workstation and engineer work station, the dispatching communication webmaster machine, substation side gateway communication equipment, network service set Standby, operator workstation and engineer work station are all connected with industrial computer, the server cabinet and manager's active station Between exchanged by the network switch and be connected with network communication equipment and connect.

Preferably, NMS software being provided with the communication manager, is provided with the application server Application software, is provided with operating system software and system support programs in the industrial computer.

Preferably, the system support programs provide High Availabitity rate, a fault-tolerant running environment for application software.

Preferably, in the database server, database software is provided with, the database software includes real time data Storehouse system and relational database system, the real-time data base adopts object-oriented data model, efficient object accesses mechanism And distributed architecture, the relational database provides the flat of storage, process and retrieval to a large amount of various dimensions historical datas Platform.

Preferably, communication interface software being provided with the network communication equipment, arranges in the dispatching communication webmaster machine There is man machine interface software.

Preferably, the database server is using the high-performance of cluster and disk array technology, multitask, multi-user type Computer, the database server is provided with several communication interfaces.

Preferably, the disk array adopts general fibre channel disk array, and disk array storage should adopt SAN frame Structure, realizes shared and centralized stores.

Preferably, the operator workstation is shown by active station for execute-in-place work, field device information typing Device checks automatic scheduling information, equipment operating load table, equipment run parameter;The engineer work station Utility Engineers in System maintenance and management personnel modify systematic parameter, modification definite value, increase/modification data base, picture and form.

Preferably, the communication network shutdown of the substation side is communicated with subsystems in power plant by standard agreement, and Communicate with the data acquisition front-end of center of the centralized monitor, the upload for meeting data is issued, realize remote centralized control function;Institute State dispatching communication gateway machine and IEC is used using IEC 60870-5-104 stipulations or by leased-line interface by network interface 60870-5-101 stipulations etc. are communicated with electric dispatching department, higher level's centralized monitoring system, realize remote moving function.

Preferably, the UPS uninterrupted power source is communication manager, the network switch, database server, application clothes Business device, disk array, front-end server and 3U machine box for server provide power supply.

The invention has the beneficial effects as follows:Data server is using the high-performance of cluster and disk array technology, multitask, many User type computer, is furnished with enough communication interfaces, and disk array storage should adopt SAN framework, realize shared, centralized stores, Each computer is directly connected with switch, realizes data sharing, and simple structure, with very strong practicality.

Below with reference to accompanying drawing, the technique effect of the design, concrete structure and generation of the present invention is described further, with It is fully understood from the purpose of the present invention, feature and effect.

Description of the drawings

Fig. 1 is the system flow chart of the present invention;

Fig. 2 is the server cabinet cabinet joint schematic diagram of the present invention;

Fig. 3 is manager's active station structural representation of the present invention.

Specific embodiment

Below in conjunction with accompanying drawing, embodiments of the invention are described in detail, but the present invention can be defined by the claims Implement with the multitude of different ways for covering.

Such as Fig. 1 is simultaneously combined shown in Fig. 2 to Fig. 3, a kind of real-time precision management system of factory's digitized, including server cabinet 3 and manager's active station 1, is provided with the server cabinet 3 communication manager, the network switch, database server, should With server, disk array, UPS uninterrupted power source, front-end server and 3U machine box for server, the communication manager, network Switch, application server, disk array, front-end server and 3U machine box for server are all connected with database server, described Industrial computer, dispatching communication webmaster machine, substation side gateway communication equipment and network service are provided with manager's active station 1 to set Standby, operator workstation and engineer work station, the dispatching communication webmaster machine, son is provided with outside manager's active station 1 Stand side gateway communication equipment, network communication equipment, operator workstation and engineer work station is all connected with industrial computer, institute State to exchange by the network switch between server cabinet and manager's active station and be connected with network communication equipment and connect.Wherein The top front end face of manager's active station is additionally provided with several display screens.

Further, NMS software is provided with the communication manager, is arranged in the application server There is application software, in the industrial computer, be provided with operating system software and system support programs.

Further, the system support programs provide High Availabitity rate, a fault-tolerant running environment for application software.

Further, in the database server, database software is provided with, the database software includes real-time number According to storehouse system and relational database system, the real-time data base adopts object-oriented data model, efficient object accesses machine System and distributed architecture, the relational database provides storage, process and retrieval to a large amount of various dimensions historical datas Platform.System is handed over by middleware Technology between platform and application using the integrated framework of middleware Technology constructing system Mutually, and with this CIS interface of standard is built;Application software presses functional requirement design, including basic application software and senior application Software, application software adopts structural formula modularity, and each functional software module or task module have certain integrity and solely Vertical property, mutually uses interface.

Further, communication interface software being provided with the network communication equipment, sets in the dispatching communication webmaster machine It is equipped with man machine interface software.

Further, the database server is using the high-performance of cluster and disk array technology, multitask, multi-user Type computer, the database server is provided with several communication interfaces.

Further, the disk array adopts general fibre channel disk array, and disk array storage should adopt SAN Framework, realizes shared and centralized stores.

Further, the operator workstation is shown by active station for execute-in-place work, field device information typing Show that device checks automatic scheduling information, equipment operating load table, equipment run parameter;The engineer work station Utility Engineers Modify systematic parameter, modification definite value in system maintenance and management personnel, increase/modification data base, picture and form.This Outward, engineer station have operator workstation institute functional, can be used as the standby of operator workstation

Further, the communication network shutdown of the substation side is communicated with subsystems in power plant by standard agreement, And communicate with the data acquisition front-end of center of the centralized monitor, the upload for meeting data is issued, and realizes remote centralized control function; The dispatching communication gateway machine uses IEC by network interface using IEC 60870-5-104 stipulations or by leased-line interface 60870-5-101 stipulations etc. are communicated with electric dispatching department, higher level's centralized monitoring system, realize remote moving function.

Further, the UPS uninterrupted power source is communication manager, the network switch, database server, application Server, disk array, front-end server and 3U machine box for server provide power supply.UPS be for power grid environment and network system, Deng the reliability requirement to power supply, the power supply grid Environment Day in overcoming, caused by large computer network system centrally connected power supply The severe problem of benefit, the pure online intelligent UPS of the third generation power frequency that is developed with brand-new digital technology.DC source, be The device of steady current is formed in holding circuit

Case study on implementation one:Database server adopts cluster configuration, and disk array storage is realized altogether using IP SAN framework Enjoy, centralized stores, be data server realize cluster mode provide technical support, its amount of capacity according to each collection quantity of information, The memory capacity in deposit cycle, pot-life and historical events is calculating.

The communication network shutdown of substation side, is communicated with subsystems in power plant by standard agreement, and and Centralized Monitoring The data acquisition front-end communication at center, the upload for meeting data is issued, and realizes remote centralized control function.

Data collecting system should be able to receive the telemechanical letter of different transmission protocols and different communication mode (synchronous, asynchronous etc.) Breath, should have stipulations storehouse, and such as portion issues CDT stipulations (new/old stipulations and variation version), IEC 60870-5-101, IEC 60870-5- The stipulations such as 104, domestic common POLLING stipulations, while user can define generates new stipulations.The data acquisition of substation side should Have access to the existing telecontrol equipment of user and the new telecontrol equipment that will go into operation from now on.Real-time data acquisition system is using active/standby superfluous Remaining configuration.

1 historical database server of system configuration and 1 set of Disk Array, mainly provide efficient real time data and deposit Take, realize the supervision of each equipment;The long-term preservation of each system all devices operational factor is completed, and is responsible for its maintenance and management, The tasks such as the inquiry of historical data, extraction are provided, and are furnished with disk array, store historical data.Its amount of capacity collection quantity of information, The memory capacity in deposit cycle, pot-life and historical events is calculating, and hardware configuration meets database management function and property Can require.

The invention has the beneficial effects as follows:Data server is using the high-performance of cluster and disk array technology, multitask, many User type computer, is furnished with enough communication interfaces, and disk array storage should adopt SAN framework, realize shared, centralized stores, Each computer is directly connected with switch, realizes data sharing, and simple structure, with very strong practicality.

The preferred embodiment of the present invention described in detail above.It should be appreciated that one of ordinary skill in the art is no Need creative work just can make many modifications and variations according to the design of the present invention.Therefore, all technology in the art Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Technical scheme, all should be in the protection domain being defined in the patent claims.

Claims (9)

1. the real-time precision management system of a kind of factory's digitized, it is characterised in that:Including server cabinet and manager's active station, Be provided with the server cabinet communication manager, the network switch, database server, application server, disk array, UPS uninterrupted power source, front-end server and 3U machine box for server, the communication manager, the network switch, application server, Disk array, front-end server and 3U machine box for server are all connected with database server, are arranged in manager's active station There are industrial computer, dispatching communication gateway machine, substation side gateway communication equipment and network communication equipment, manager's active station Operator workstation and engineer work station, the dispatching communication gateway machine, substation side gateway communication equipment, network are provided with outward Communication equipment, operator workstation and engineer work station are all connected with industrial computer, the server cabinet and manager Exchanged by the network switch between active station and be connected with network communication equipment and connect.
2. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The communication management NMS software being provided with machine, is provided with application software in the application server, sets in the industrial computer It is equipped with operating system software and system support programs.
3. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:Data base's clothes Database software is provided with business device, the database software includes real-time dataBase system and relational database system, described Real-time data base is using object-oriented data model, efficient object accesses mechanism and distributed architecture, the pass coefficient The platform of storage, process and retrieval to a large amount of various dimensions historical datas is provided according to storehouse.
4. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The network service Communication interface software is provided with equipment, in the dispatching communication webmaster machine, is provided with man machine interface software.
5. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:Data base's clothes Business device is arranged using the high-performance of cluster and disk array technology, multitask, multi-user type computer, the database server There are several communication interfaces.
6. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The disk array Using general fibre channel disk array, disk array storage should adopt SAN framework, realize shared and centralized stores.
7. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The operation employee Stand for execute-in-place work, field device information typing, automatic scheduling information is checked by active station display, equipment runs Load meter, equipment run parameter;The engineer work station Utility Engineers are modified in system maintenance and management personnel Systematic parameter, modification definite value, increase/change data base, picture and form.
8. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The substation side Communication network shutdown is communicated with subsystems in power plant by standard agreement, and preposition with the data acquisition of center of the centralized monitor Machine communicates, and the upload for meeting data is issued, and realizes remote centralized control function;The dispatching communication gateway machine passes through network interface Using IEC 60870-5-104 stipulations or by leased-line interface using IEC 60870-5-101 stipulations and electric dispatching department, on Level centralized monitoring system communication, realizes remote moving function.
9. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The UPS not between Power-off source be communication manager, the network switch, database server, application server, disk array, front-end server and 3U machine box for server provides power supply.
CN201610859011.4A 2016-09-27 2016-09-27 Factory digitalization real-time fine management system CN106446177A (en)

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CN107807618A (en) * 2017-09-25 2018-03-16 宁夏共享模具有限公司 One kind digitlization casting factory industrial control system bottom integrated architecture

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CN107315397A (en) * 2017-06-19 2017-11-03 东莞市索康自动化设备有限公司 A kind of real-time fine-grained management system
CN107807618A (en) * 2017-09-25 2018-03-16 宁夏共享模具有限公司 One kind digitlization casting factory industrial control system bottom integrated architecture

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