CN106446177A - Factory digitalization real-time fine management system - Google Patents
Factory digitalization real-time fine management system Download PDFInfo
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- CN106446177A CN106446177A CN201610859011.4A CN201610859011A CN106446177A CN 106446177 A CN106446177 A CN 106446177A CN 201610859011 A CN201610859011 A CN 201610859011A CN 106446177 A CN106446177 A CN 106446177A
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- 238000005516 engineering process Methods 0.000 claims abstract description 12
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- 238000007726 management method Methods 0.000 claims description 23
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- 238000012986 modification Methods 0.000 claims description 6
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- 238000000034 method Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 4
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/27—Replication, distribution or synchronisation of data between databases or within a distributed database system; Distributed database system architectures therefor
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/10—File systems; File servers
- G06F16/17—Details of further file system functions
- G06F16/176—Support for shared access to files; File sharing support
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
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- G06F16/10—File systems; File servers
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/10—File systems; File servers
- G06F16/18—File system types
- G06F16/1847—File system types specifically adapted to static storage, e.g. adapted to flash memory or SSD
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/28—Databases characterised by their database models, e.g. relational or object models
- G06F16/284—Relational databases
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- G—PHYSICS
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
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- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/28—Databases characterised by their database models, e.g. relational or object models
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- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/10—Protocols in which an application is distributed across nodes in the network
- H04L67/1097—Protocols in which an application is distributed across nodes in the network for distributed storage of data in networks, e.g. transport arrangements for network file system [NFS], storage area networks [SAN] or network attached storage [NAS]
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/2866—Architectures; Arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The invention relates to the field of factory digitalization management, in particular to a factory digitalization real-time fine management system. The management system comprises a server cabinet and an administrator operation station, wherein a communication manager, a network switch, a database server, an application server, a disk array, a uninterruptible power supply (UPS), a former server and a 3U server chassis are arranged in the server cabinet; an industrial computer, a dispatching communication network manager, sub-station side gateway communication equipment and network communication equipment are arranged in the administrator operation station, and an operator working station and an engineering working station are arranged outside the administrator operation station. The factory digitalization real-time fine management system has the advantages that the database server adopts high-performance, multi-tasking and multi-user type computers by means of a cluster and disk array technology, and is provided with sufficient communication interfaces; the disk array storage adopts an SAN framework to achieve sharing and consolidated storage; every computer is directly connected with the switch to achieve data sharing; the management system is simple in structure and very high in practicality.
Description
Technical field
The present invention relates to factory's digital management field, the especially a kind of real-time precision management system of factory's digitized.
Background technology
The production system of large size industrial enterprise is generally all very huge, and electrical equipment and plant equipment are numerous, state complex,
Can which run stability and high efficiency, directly influence product quality, production efficiency and the economic benefit of whole enterprise.
In industrial control field, typically all realized by the basic automation systems that programmable logic controller (PLC) (PLC) is constituted
Automated condtrol to the various equipment of production system, is operated by active station by operator.At present, generally for key
The ruuning situation of equipment is all to be shown on active station, monitored and reported to the police.When operator are noted abnormalities by active station
After situation, phone attendant on duty is checked and is overhauled;When attendant needs to check the fortune of equipment or system
Then need during market condition to check the data of correlation on active station.This pattern has following defect:
Being mainly used for of active station carries out the operation of process system for operator.Either sent out by operator
Now with reflection system and the exception of equipment, or by active station, attendant checks that the service data of equipment or system all can be
Affect the normal work of operator in varying degrees, while the promptness of malfunction elimination is also have impact on, finally have impact on production
Efficiency.Operator often lack professional support for the judgement of system or equipment abnormal phenomena, and the accuracy of description is also because of people
And different, the accuracy to breakdown judge and the promptness that fixes a breakdown often is affected, finally have impact on production efficiency.
Fault for some potentialities, although problem has existed but do not caused shadow by current technological operation
Ring, tend not to cause the attention of operator in time, if exclude in time once development go down or run into unfavorable
During operating mode, normal production will be caused to have a strong impact on.The management region of the distribution situation of active station and attendant often not phase
With attendant needs the inquiry of different operating station, understands the related data of equipment, have impact on the work efficiency of attendant.
Therefore, the problems referred to above are necessary to propose a kind of real-time precision management system of factory's digitized.
Content of the invention
The present invention seeks to overcoming deficiency of the prior art, there is provided a kind of real-time precision management system of factory's digitized
System.
In order to solve above-mentioned technical problem, the present invention is to be achieved through the following technical solutions:
A kind of real-time precision management system of factory's digitized, including server cabinet and manager's active station, the service
Between being provided with communication manager, the network switch, database server, application server, disk array, UPS in device rack not
Power-off source, front-end server and 3U machine box for server, the communication manager, the network switch, application server, drive bar
Battle array, front-end server and 3U machine box for server are all connected with database server, are provided with industry in manager's active station
Computer, dispatching communication webmaster machine, substation side gateway communication equipment and network communication equipment, are arranged outside manager's active station
There are operator workstation and engineer work station, the dispatching communication webmaster machine, substation side gateway communication equipment, network service set
Standby, operator workstation and engineer work station are all connected with industrial computer, the server cabinet and manager's active station
Between exchanged by the network switch and be connected with network communication equipment and connect.
Preferably, NMS software being provided with the communication manager, is provided with the application server
Application software, is provided with operating system software and system support programs in the industrial computer.
Preferably, the system support programs provide High Availabitity rate, a fault-tolerant running environment for application software.
Preferably, in the database server, database software is provided with, the database software includes real time data
Storehouse system and relational database system, the real-time data base adopts object-oriented data model, efficient object accesses mechanism
And distributed architecture, the relational database provides the flat of storage, process and retrieval to a large amount of various dimensions historical datas
Platform.
Preferably, communication interface software being provided with the network communication equipment, arranges in the dispatching communication webmaster machine
There is man machine interface software.
Preferably, the database server is using the high-performance of cluster and disk array technology, multitask, multi-user type
Computer, the database server is provided with several communication interfaces.
Preferably, the disk array adopts general fibre channel disk array, and disk array storage should adopt SAN frame
Structure, realizes shared and centralized stores.
Preferably, the operator workstation is shown by active station for execute-in-place work, field device information typing
Device checks automatic scheduling information, equipment operating load table, equipment run parameter;The engineer work station Utility Engineers in
System maintenance and management personnel modify systematic parameter, modification definite value, increase/modification data base, picture and form.
Preferably, the communication network shutdown of the substation side is communicated with subsystems in power plant by standard agreement, and
Communicate with the data acquisition front-end of center of the centralized monitor, the upload for meeting data is issued, realize remote centralized control function;Institute
State dispatching communication gateway machine and IEC is used using IEC 60870-5-104 stipulations or by leased-line interface by network interface
60870-5-101 stipulations etc. are communicated with electric dispatching department, higher level's centralized monitoring system, realize remote moving function.
Preferably, the UPS uninterrupted power source is communication manager, the network switch, database server, application clothes
Business device, disk array, front-end server and 3U machine box for server provide power supply.
The invention has the beneficial effects as follows:Data server is using the high-performance of cluster and disk array technology, multitask, many
User type computer, is furnished with enough communication interfaces, and disk array storage should adopt SAN framework, realize shared, centralized stores,
Each computer is directly connected with switch, realizes data sharing, and simple structure, with very strong practicality.
Below with reference to accompanying drawing, the technique effect of the design, concrete structure and generation of the present invention is described further, with
It is fully understood from the purpose of the present invention, feature and effect.
Description of the drawings
Fig. 1 is the system flow chart of the present invention;
Fig. 2 is the server cabinet cabinet joint schematic diagram of the present invention;
Fig. 3 is manager's active station structural representation of the present invention.
Specific embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail, but the present invention can be defined by the claims
Implement with the multitude of different ways for covering.
Such as Fig. 1 is simultaneously combined shown in Fig. 2 to Fig. 3, a kind of real-time precision management system of factory's digitized, including server cabinet
3 and manager's active station 1, is provided with the server cabinet 3 communication manager, the network switch, database server, should
With server, disk array, UPS uninterrupted power source, front-end server and 3U machine box for server, the communication manager, network
Switch, application server, disk array, front-end server and 3U machine box for server are all connected with database server, described
Industrial computer, dispatching communication webmaster machine, substation side gateway communication equipment and network service are provided with manager's active station 1 to set
Standby, operator workstation and engineer work station, the dispatching communication webmaster machine, son is provided with outside manager's active station 1
Stand side gateway communication equipment, network communication equipment, operator workstation and engineer work station is all connected with industrial computer, institute
State to exchange by the network switch between server cabinet and manager's active station and be connected with network communication equipment and connect.Wherein
The top front end face of manager's active station is additionally provided with several display screens.
Further, NMS software is provided with the communication manager, is arranged in the application server
There is application software, in the industrial computer, be provided with operating system software and system support programs.
Further, the system support programs provide High Availabitity rate, a fault-tolerant running environment for application software.
Further, in the database server, database software is provided with, the database software includes real-time number
According to storehouse system and relational database system, the real-time data base adopts object-oriented data model, efficient object accesses machine
System and distributed architecture, the relational database provides storage, process and retrieval to a large amount of various dimensions historical datas
Platform.System is handed over by middleware Technology between platform and application using the integrated framework of middleware Technology constructing system
Mutually, and with this CIS interface of standard is built;Application software presses functional requirement design, including basic application software and senior application
Software, application software adopts structural formula modularity, and each functional software module or task module have certain integrity and solely
Vertical property, mutually uses interface.
Further, communication interface software being provided with the network communication equipment, sets in the dispatching communication webmaster machine
It is equipped with man machine interface software.
Further, the database server is using the high-performance of cluster and disk array technology, multitask, multi-user
Type computer, the database server is provided with several communication interfaces.
Further, the disk array adopts general fibre channel disk array, and disk array storage should adopt SAN
Framework, realizes shared and centralized stores.
Further, the operator workstation is shown by active station for execute-in-place work, field device information typing
Show that device checks automatic scheduling information, equipment operating load table, equipment run parameter;The engineer work station Utility Engineers
Modify systematic parameter, modification definite value in system maintenance and management personnel, increase/modification data base, picture and form.This
Outward, engineer station have operator workstation institute functional, can be used as the standby of operator workstation
Further, the communication network shutdown of the substation side is communicated with subsystems in power plant by standard agreement,
And communicate with the data acquisition front-end of center of the centralized monitor, the upload for meeting data is issued, and realizes remote centralized control function;
The dispatching communication gateway machine uses IEC by network interface using IEC 60870-5-104 stipulations or by leased-line interface
60870-5-101 stipulations etc. are communicated with electric dispatching department, higher level's centralized monitoring system, realize remote moving function.
Further, the UPS uninterrupted power source is communication manager, the network switch, database server, application
Server, disk array, front-end server and 3U machine box for server provide power supply.UPS be for power grid environment and network system,
Deng the reliability requirement to power supply, the power supply grid Environment Day in overcoming, caused by large computer network system centrally connected power supply
The severe problem of benefit, the pure online intelligent UPS of the third generation power frequency that is developed with brand-new digital technology.DC source, be
The device of steady current is formed in holding circuit
Case study on implementation one:Database server adopts cluster configuration, and disk array storage is realized altogether using IP SAN framework
Enjoy, centralized stores, be data server realize cluster mode provide technical support, its amount of capacity according to each collection quantity of information,
The memory capacity in deposit cycle, pot-life and historical events is calculating.
The communication network shutdown of substation side, is communicated with subsystems in power plant by standard agreement, and and Centralized Monitoring
The data acquisition front-end communication at center, the upload for meeting data is issued, and realizes remote centralized control function.
Data collecting system should be able to receive the telemechanical letter of different transmission protocols and different communication mode (synchronous, asynchronous etc.)
Breath, should have stipulations storehouse, and such as portion issues CDT stipulations (new/old stipulations and variation version), IEC 60870-5-101, IEC 60870-5-
The stipulations such as 104, domestic common POLLING stipulations, while user can define generates new stipulations.The data acquisition of substation side should
Have access to the existing telecontrol equipment of user and the new telecontrol equipment that will go into operation from now on.Real-time data acquisition system is using active/standby superfluous
Remaining configuration.
1 historical database server of system configuration and 1 set of Disk Array, mainly provide efficient real time data and deposit
Take, realize the supervision of each equipment;The long-term preservation of each system all devices operational factor is completed, and is responsible for its maintenance and management,
The tasks such as the inquiry of historical data, extraction are provided, and are furnished with disk array, store historical data.Its amount of capacity collection quantity of information,
The memory capacity in deposit cycle, pot-life and historical events is calculating, and hardware configuration meets database management function and property
Can require.
The invention has the beneficial effects as follows:Data server is using the high-performance of cluster and disk array technology, multitask, many
User type computer, is furnished with enough communication interfaces, and disk array storage should adopt SAN framework, realize shared, centralized stores,
Each computer is directly connected with switch, realizes data sharing, and simple structure, with very strong practicality.
The preferred embodiment of the present invention described in detail above.It should be appreciated that one of ordinary skill in the art is no
Need creative work just can make many modifications and variations according to the design of the present invention.Therefore, all technology in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical scheme, all should be in the protection domain being defined in the patent claims.
Claims (9)
1. the real-time precision management system of a kind of factory's digitized, it is characterised in that:Including server cabinet and manager's active station,
Be provided with the server cabinet communication manager, the network switch, database server, application server, disk array,
UPS uninterrupted power source, front-end server and 3U machine box for server, the communication manager, the network switch, application server,
Disk array, front-end server and 3U machine box for server are all connected with database server, are arranged in manager's active station
There are industrial computer, dispatching communication gateway machine, substation side gateway communication equipment and network communication equipment, manager's active station
Operator workstation and engineer work station, the dispatching communication gateway machine, substation side gateway communication equipment, network are provided with outward
Communication equipment, operator workstation and engineer work station are all connected with industrial computer, the server cabinet and manager
Exchanged by the network switch between active station and be connected with network communication equipment and connect.
2. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The communication management
NMS software being provided with machine, is provided with application software in the application server, sets in the industrial computer
It is equipped with operating system software and system support programs.
3. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:Data base's clothes
Database software is provided with business device, the database software includes real-time dataBase system and relational database system, described
Real-time data base is using object-oriented data model, efficient object accesses mechanism and distributed architecture, the pass coefficient
The platform of storage, process and retrieval to a large amount of various dimensions historical datas is provided according to storehouse.
4. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The network service
Communication interface software is provided with equipment, in the dispatching communication webmaster machine, is provided with man machine interface software.
5. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:Data base's clothes
Business device is arranged using the high-performance of cluster and disk array technology, multitask, multi-user type computer, the database server
There are several communication interfaces.
6. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The disk array
Using general fibre channel disk array, disk array storage should adopt SAN framework, realize shared and centralized stores.
7. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The operation employee
Stand for execute-in-place work, field device information typing, automatic scheduling information is checked by active station display, equipment runs
Load meter, equipment run parameter;The engineer work station Utility Engineers are modified in system maintenance and management personnel
Systematic parameter, modification definite value, increase/change data base, picture and form.
8. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The substation side
Communication network shutdown is communicated with subsystems in power plant by standard agreement, and preposition with the data acquisition of center of the centralized monitor
Machine communicates, and the upload for meeting data is issued, and realizes remote centralized control function;The dispatching communication gateway machine passes through network interface
Using IEC 60870-5-104 stipulations or by leased-line interface using IEC 60870-5-101 stipulations and electric dispatching department, on
Level centralized monitoring system communication, realizes remote moving function.
9. the real-time precision management system of a kind of factory's digitized as claimed in claim 1, it is characterised in that:The UPS not between
Power-off source be communication manager, the network switch, database server, application server, disk array, front-end server and
3U machine box for server provides power supply.
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CN107180300A (en) * | 2017-05-05 | 2017-09-19 | 国网山东省电力公司枣庄供电公司 | Goods and materials regulation and control and management system in extra-high voltage direct-current transmission process of construction |
CN107315397A (en) * | 2017-06-19 | 2017-11-03 | 东莞市索康自动化设备有限公司 | A kind of real-time fine-grained management system |
CN107807618A (en) * | 2017-09-25 | 2018-03-16 | 宁夏共享模具有限公司 | One kind digitlization casting factory industrial control system bottom integrated architecture |
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CN107180300A (en) * | 2017-05-05 | 2017-09-19 | 国网山东省电力公司枣庄供电公司 | Goods and materials regulation and control and management system in extra-high voltage direct-current transmission process of construction |
CN107315397A (en) * | 2017-06-19 | 2017-11-03 | 东莞市索康自动化设备有限公司 | A kind of real-time fine-grained management system |
CN107807618A (en) * | 2017-09-25 | 2018-03-16 | 宁夏共享模具有限公司 | One kind digitlization casting factory industrial control system bottom integrated architecture |
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