CN106442870A - On-line paper quality detection system and method - Google Patents
On-line paper quality detection system and method Download PDFInfo
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- CN106442870A CN106442870A CN201610615107.6A CN201610615107A CN106442870A CN 106442870 A CN106442870 A CN 106442870A CN 201610615107 A CN201610615107 A CN 201610615107A CN 106442870 A CN106442870 A CN 106442870A
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N2033/0096—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00 testing material properties on thin layers or coatings
Abstract
The invention discloses an on-line paper quality detection system and method. Quality detection data of all detection devices is collected automatically, integrally displayed and recorded, so that the quality detection accuracy is improved, the data filling-in errors of a detector are prevented, quality problems caused by artificial modification of the detection data are solved by setting detection parameters, one-time maintenance is adopted for system data, manual repeated filling-in is reduced, the detection time is saved, further, an operator can be reminded timely when the detection data is not conform to the standard, rework for repeated detection is avoided, and unqualified products are prevented effectively from flowing into the market. Further, a large amount of process inspection data is stored in the system, and data basis is provided for quality tracing and analysis.
Description
Technical field
The present invention relates to paper production quality testing field, the online quality inspection system of particularly a kind of paper and its method.
Background technology
In paper production, need the quality of paper is detected and control is it is ensured that the quality of paper.In quality inspection
During, need using different equipment, the parameters of paper to be detected, and the detection receipt of each equipment needs product
Witness person is manually copied or is keyed in, not only efficiency low and also easily occur miscopying, input error or manual operation mistake
Phenomenon, product witness person needs to take a significant amount of time and do quality inspection, result in product witness person and does not have time enough to do quality and divides
Analysis.Additionally, in the face of the more and more fierce competition in market, how to reduce production cost is enterprise's very concern and compels to be essential
Problem to be solved.
Content of the invention
For solving the above problems, it is an object of the invention to provide one kind can instruct, facilitate product witness person to be operated, and
It is avoided that manual operation mistake, standard operation person carry out detecting the online quality inspection system of paper and its method for operation.
The present invention solves its problem and be employed technical scheme comprise that:
A kind of online quality inspection system of paper, including:
Testing equipment, for detecting to the quality of paper;
Work station, is connected with described testing equipment, for integrated quality detection data;
Server, is connected the described quality testing data of storage with work station;
Client, is connected the quality testing data obtaining testing equipment with described server;
The quality index list of required detection content is provided with described work station, described quality index list includes multiple detections
Project, after work station obtains quality testing data every time, judges quality testing data type and is automatically filled in corresponding inspection
Survey project, completes record and the display of detection data;If described detection data does not meet corresponding detection project regulation, in client
End is pointed out;Detect that the quality index list completing preserves in the server.
Further, described client access server is inquired about and is changed quality index list to described.Client is visited
Ask the quality index list on server, the testing result of each period can be inquired about or change.
Further, described quality index list is stored on server, loads above-mentioned matter during client connection server
Figureofmerit list, can be modified to the quality index list preserving on server by client.So examine when specific
When mark standard will be modified, directly the quality index list on server is modified, other clients read should
List can obtain up-to-date quality index list.
Further, described server also preserves user right list, and manager can be entered to user right by client
Row modification or increase.
Specifically, described testing equipment is pliability detector, whiteness detector, thickness gauge, one kind of tensiometer or many
Plant combination.Pliability detector is used for detecting the soft degrees of data of paper, and whiteness detector is used for detecting the whiteness data of paper,
Thickness gauge is used for detecting the thickness of paper, and tensiometer is used for detecting tensile strength and the percentage elongation of paper.
Specifically, described testing equipment is connected with work station by serial ports, and testing equipment passes through RS232 port and work station
Communication.Wherein said work station is provided with serial port expanding module, and such work station can be attached with multiple testing equipments.
Specifically, between described work station and server, communicated by ICP/IP protocol between server and client, letter
Single, convenient, fast.
A kind of online quality detecting method of paper, comprises the following steps:
Step A, the quality testing data of acquisition testing equipment;
Step B, judge described quality testing data type and inserted the corresponding project of quality index list and shown;
Whether step C, detection data meet respective items purpose regulation, if not meeting, are pointed out;
Step D, detection terminate, and preserve data.
Specifically, described quality testing data include the soft degrees of data of paper, whiteness data, the thickness receipt of paper and
The tensile strength of paper and elongation rate data.
Further, corresponding different quality index list is required with detection according to different types of paper.For different
Paper has different quality inspection standards, therefore to should have different quality index lists.For same type of paper, according to
The batch of real enterprise, requirement etc. are also to should have different detections to require and corresponding quality index list.
Further, in step D, at the end of detection, inquire about the data of each detection project, if finding the inspection of or more
Survey project data disappearance, then accordingly pointed out.Operator are when being detected, it sometimes appear that the phenomenon of missing inspection, and mesh
The mode of front manual record, is many times to finish when repeated detection checks to find missing inspection, at this moment resets detecting instrument again
Detection is cumbersome, and at the end of detection, client inquires about each detection project data automatically, finds to point out operator during disappearance
Detected, the phenomenon of above-mentioned missing inspection can be prevented.
Further, in step B, it is shown in the quality testing that quality index list respective items purpose data is by or more
Data operation forms.It is not that simple data transfer shows in the data that quality index list is inserted, also data is carried out
Calculation process, such as meansigma methodss etc., summation, computing between parameters etc., quality testing data is entered and shows after row operation
Operator, is additionally calculated without operator again, is also convenient for subsequently judging the regulation whether this numerical value meets quality standard.
Further, in step C, whether detection data meets respective items purpose regulation, whether meets behaviour including detection data
Make specify and/or data whether meet current project index regulation.Whether meet the regulation of operation, refer to from data energy
Reflect operator's operation mistake, for example, require the data that measurement is repeatedly averaged only to measure once.Whether data meets
The index regulation of current project, refers to that this numerical value and the qualifying numerical range of quality index list-item are contrasted, if not having
Fall into qualifying value scope, then against regulation.
Further, in step C, if the data of detection does not meet the index regulation of current project, collect the project of failing
And point out those projects of failing are rechecked.When the data failed occurs, in order to exclude, whether error or behaviour occur
Work person's operation mistake, can point out to project against regulation, allow operator to carry out rechecking operation.
Further, if the project rechecked still does not meet index regulation, stop rechecking prompting.If operator rechecks this numerical value
Still against regulation, will not occur again rechecking prompting, prevent operator from data is modified.
Further, described quality index list includes the technical specification list for showing paper physical property and display paper
Open the appearance index list of appearance characteristics.Due to judging the quality of paper in addition to physical data, outward appearance be also one critically important
Therefore it is therefore desirable to measure respectively to the physical index and appearance index of paper, therefore quality index list includes skill
Art index list and appearance index list.
The invention has the beneficial effects as follows:A kind of online quality inspection system of paper and its method that the present invention adopts, by automatic
Gather quality testing data integrative display and the record of each testing equipment, improve the accuracy of quality testing, prevent from examining
Survey demographic data and fill in mistake, by setting detection parameter, prevent from artificially changing detection data, cause quality problems, system number
Safeguard according to using disposable, reduce and manually repeat to fill in, thus saving detection time, and when detection data is against regulation
When, in time operator can be reminded, it is to avoid need the phenomenon of duplicate detection of doing over again, can effectively resistance fail product
Flow out market.And present system stores substantial amounts of procedure inspection data, be quality tracing and analysis provide data base
Plinth.
Brief description
The invention will be further described with example below in conjunction with the accompanying drawings.
Fig. 1 is the system principle diagram of the online quality inspection system of paper of the present invention.
Specific embodiment
With reference to shown in Fig. 1, it is the system principle diagram of the online quality inspection system of paper of the present invention, including for every to paper
Multiple testing equipments that qualitative data is detected, also include work station server, described work station and each testing equipment
Connect acquisition the quality testing data of each testing equipment integrated, and will preserve in the data transfer detecting to server.
Each operator or management personnel are equipped with a client, and it is above-mentioned that described client is connected acquisition with server
Quality testing data.
When operator measure, client, work station set up, with server, the matter being connected detection content needed for acquisition
Figureofmerit list, described quality index list includes multiple detection projects, the one or more quality of each detection project correspondence
Detection data, after whole hardware system sets up connection, operator operate specific testing equipment, then pass through work station integrated
Collect data, judge quality testing data type and be automatically filled in the corresponding detection project of quality index list, and reach
Server, client presents to corresponding operator by the quality testing data in access server, and work station obtains every time
After taking quality testing data, complete record and the display of detection data.If being filled into the detection data of detailed programs and corresponding inspection
The regulation of survey project is not inconsistent, then operator is pointed out, and after operator completes every measurement of paper, measurement data is also
All it is automatically filled in quality index list, at this moment carrying out preservation can preserve quality index list in the server.
The present invention not only increases the accuracy of quality testing, prevents testing staff's data from filling in mistake, is examined by setting
Survey parameter, prevent from artificially changing detection data, cause quality problems, system data is safeguarded using disposable, reduce artificial repetition
Fill in, thus saving detection time, and when detection data is against regulation, in time operator can be reminded, keeping away
Exempted to need the phenomenon of duplicate detection of doing over again, can effectively resistance fail product flow out market.And present system stores
Substantial amounts of procedure inspection data, is quality tracing and analysis provides data basis.
When needing to check testing result, management personnel only need to read storage quality in the server using client
Index list, you can the concrete outcome of inquiry or each detection of modification, judges the operation behavior of operator.
Further, described quality index list is stored on server, loads above-mentioned matter during client connection server
Figureofmerit list, can be modified to the quality index list preserving on server by client.So examine when specific
When mark standard will be modified, directly the quality index list on server is modified, other clients read should
List can obtain up-to-date quality index list.Described server also preserves user right list, and manager passes through client
Can modify to user right or increase in end.
Specifically, described testing equipment is pliability detector, whiteness detector, thickness gauge, one kind of tensiometer or many
Plant combination.Pliability detector is used for detecting the soft degrees of data of paper, and whiteness detector is used for detecting the whiteness data of paper,
Thickness gauge is used for detecting the thickness of paper, and tensiometer is used for detecting tensile strength and the percentage elongation of paper.Described testing equipment leads to
Cross serial ports to be connected with work station, testing equipment is communicated with work station by RS232 port.Wherein said work station is provided with serial ports
Expansion card, such work station can be attached with multiple testing equipments.Between described work station and server, server and client
Communicated by ICP/IP protocol between end, simple, convenient, fast.
A kind of online quality detecting method of paper of the present invention, opens in operator and fills in user name code entry client
Afterwards, on-line checking operation interface can be entered, after carrying out the setting of correlation, operator can be detected using testing equipment
Operation, wherein client execute following steps according to the operation of operator:
Step A, obtain the quality testing data of each testing equipment;
Step B, judge described quality testing data type and inserted the corresponding project of quality index list and shown;
Whether step C, detection data meet respective items purpose regulation, if not meeting, are pointed out;
Step D, detection terminate, and preserve data.
Wherein, described quality testing data according to the difference of detecting instrument include but is not limited to paper soft degrees of data,
The tensile strength of whiteness data, the thickness receipt of paper and paper and elongation rate data etc., can be needed to add difference by detection
Testing equipment and detection data.
Specifically, after operator log in on-line detecting system, operator are needed to fill in the phase of this quality inspection operation
Pass information, work station connects specific testing equipment according to corresponding information, and in other words, the system can allow multiple operators simultaneously
Member is operated it is only necessary to be filled in different essential informations.Described essential information includes body paper kind, body paper Article Number, machine
The information such as platform, teams and groups, axle number, its axis number automatically generates according to relevant information.Fabric width is defaulted as 3400, and broken end number is defaulted as 0.
After operator fill essential information and preserve, you can enter specific setting interface.Due to for different
Paper has different quality inspection standards, even for same type of paper, also right according to the batch of real enterprise, requirement etc.
Different detections should be had to require and corresponding quality index.Therefore the present invention requires according to according to different types of paper and detection
The different quality index list of correspondence.Require to select firstly the need of to paper type and quality inspection before so operator just operate
Select, obtain corresponding quality index list, at this moment operator can be detected to paper using testing equipment, at this moment detects
Equipment pass through RS232 communication protocol by quality testing data transfer in each detection project of work station quality index list.
Further, in step D, at the end of detection, inquire about the data of each detection project, if finding the inspection of or more
Survey project data disappearance, then can send and remind prompting operator, for example when the detection number of times of horizontal pliability is less than three times
When, system provides corresponding prompting.Operator are when being detected, it sometimes appear that the phenomenon of missing inspection, and artificial at present
The mode of record, is many times to finish when repeated detection checks to find missing inspection, at this moment resets detecting instrument detection ten again
Divide trouble, at the end of detection, client inquires about each detection project data automatically, find during disappearance, to point out operator to be examined
Survey, the phenomenon of above-mentioned missing inspection can be prevented.
Further, in step B, it is shown in the quality testing that quality index list respective items purpose data is by or more
Data operation forms.It is not that simple data transfer shows in the data that quality index list is inserted, work station also logarithm
According to carrying out calculation process, such as meansigma methodss etc., summation, strong retention rate of longitudinal wet etc., computing between parameters etc., quality is examined
Survey after data enters row operation and show operator, additionally calculated again without operator, be also convenient for subsequently judging that this numerical value is
The no regulation meeting quality standard.
Further, described quality index list includes the technical specification list for showing paper physical property and display paper
Open the appearance index list of appearance characteristics.Due to judging the quality of paper in addition to physical data, outward appearance be also one critically important
Therefore it is therefore desirable to measure respectively to the physical index and appearance index of paper, therefore quality index list includes skill
Art index list and appearance index list.Wherein appearance index mainly includes eye, dust point, stock white point composition.Each refers to
Target sum automatically adds up and obtains.Fill in appearance index data, clicked on and preserve.If there are nonconformance, then occur and do not conform to
Lattice item collects window.
In addition, being difficult to automatically obtain the parameter of data for some, also manually can be inputted by operator.
Further, in step C, whether detection data meets respective items purpose regulation, whether meets behaviour including detection data
Make specify and/or data whether meet current project index regulation.Whether meet the regulation of operation, refer to from data energy
Reflect operator's operation mistake, for example, require the data that measurement is repeatedly averaged only to measure once.Whether data meets
The index regulation of current project, refers to that this numerical value and the qualifying numerical range of quality index list-item are contrasted, if not having
Fall into qualifying value scope, then against regulation.
Further, in step C, if the data of detection does not meet the index regulation of current project, collect the project of failing
And point out those projects of failing are rechecked.When the data failed occurs, in order to exclude, whether error or behaviour occur
Work person's operation mistake, can point out to project against regulation, allow operator to carry out rechecking operation.
Further, if the project rechecked still does not meet index regulation, stop rechecking prompting.If operator rechecks this numerical value
Still against regulation, will not occur again rechecking prompting, prevent operator from data is modified.
Preferably, described client is integrated with printing function, and printing function can achieve that testing result prints, online according to axle
Number search corresponding testing result.
Inquiry and the use object of maintenance module are mainly management personnel, mainly comprise testing result inquiry, standard care,
The functions such as peration data inquiry, user's maintenance.Inquiry and maintenance module can be conducted interviews by browser it is not necessary to install extra
Plug-in unit.
Wherein testing result query function includes testing result inquiry, can tie up from time, board, teams and groups, body paper Article Number etc.
Degree is inquired about.Query Result can be modified, deletes, be derived.If necessary to modify to testing result, then permissible
Selection testing result to be changed, then clicks on modification.
Further, management personnel can access, by client's degree, the quality index list being stored in service end, carries out standard
Safeguard.Standard care mainly includes that standard increases newly, standard deletions, the modification of standard etc. operate.
Further, management personnel can inquire operator's operating process instrument by the detection data in access server
The process data that device produces, can from time, axle number, equipment, personnel, the dimension such as whether recheck and inquired about, Query Result is permissible
Derive.
Further, management personnel can pass through client management system user and authority, including Adding User, delete use
The operations such as family, modification user.User right divides operator and management personnel, the wherein systematic all permissions of management personnel,
And operator only have operating right and search access right.
The above, simply presently preferred embodiments of the present invention, the invention is not limited in above-mentioned embodiment, as long as
It reaches the technique effect of the present invention with identical means, all should belong to protection scope of the present invention.
Claims (10)
1. a kind of online quality inspection system of paper is it is characterised in that include:
Testing equipment, for detecting to the quality of paper;
Work station, is connected with described testing equipment, for integrated quality detection data;
Server, is connected the described quality testing data of storage with work station;
Client, is connected the quality testing data obtaining testing equipment with described server;
The quality index list of required detection content is provided with described work station, described quality index list includes multiple detections
Project, after work station obtains quality testing data every time, judges quality testing data type and is automatically filled in corresponding inspection
Survey project, completes the record of detection data;If described detection data does not meet corresponding detection project regulation, carry out in client
Prompting;Detect that the quality index list completing preserves in the server.
2. a kind of online quality inspection system of paper according to claim 1 it is characterised in that:Described client access server
Described quality index list is inquired about and is changed.
3. a kind of online quality inspection system of paper according to claim 1 it is characterised in that:Described testing equipment is pliability
Detector, whiteness detector, thickness gauge, one or more combination of tensiometer.
4. a kind of online quality detecting method of paper is it is characterised in that comprise the following steps:
Step A, the quality testing data of acquisition testing equipment;
Step B, judge described quality testing data type and inserted the corresponding project of quality index list and shown;
Whether step C, detection data meet respective items purpose regulation, if not meeting, are pointed out;
Step D, detection terminate, and preserve data.
5. a kind of online quality detecting method of paper according to claim 4 it is characterised in that:According to different types of paper and
Detection requires the different quality index list of correspondence.
6. the online quality detecting method of a kind of paper according to claim 4 or 5 it is characterised in that:In step D, detection terminates
When, inquiring about the data of each detection project, if finding the detection project shortage of data of or more, accordingly being pointed out.
7. a kind of online quality detecting method of paper according to claim 4 it is characterised in that:In step B, it is shown in quality and refers to
Mark list respective items purpose data is formed by the quality testing data operation of or more.
8. a kind of online quality detecting method of paper according to claim 4 it is characterised in that:In step C, whether detection data
Meet respective items purpose regulation, whether meet operating provision including detection data and/or whether data meets the finger of current project
Mark regulation.
9. a kind of online quality detecting method of paper according to claim 8 it is characterised in that:In step C, if the data of detection
Do not meet the index regulation of current project, then collect the project of failing and point out those projects of failing are rechecked.
10. a kind of online quality detecting method of paper according to claim 9 it is characterised in that:If the project rechecked is still not
Meet index regulation, stop rechecking prompting.
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CN201610615107.6A CN106442870A (en) | 2016-07-29 | 2016-07-29 | On-line paper quality detection system and method |
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CN201610615107.6A CN106442870A (en) | 2016-07-29 | 2016-07-29 | On-line paper quality detection system and method |
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Application publication date: 20170222 |