CN106441888A - High-speed train rolling bearing fault diagnosis method - Google Patents

High-speed train rolling bearing fault diagnosis method Download PDF

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CN106441888A
CN106441888A CN201610807786.7A CN201610807786A CN106441888A CN 106441888 A CN106441888 A CN 106441888A CN 201610807786 A CN201610807786 A CN 201610807786A CN 106441888 A CN106441888 A CN 106441888A
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贺德强
李笑梅
苗剑
王合良
卢凯
陈桂平
刘卫
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Guangxi University
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    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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Abstract

一种高速列车滚动轴承故障诊断方法,步骤如下:采集原始振动信号并利用EEMD方法进行分解,选取前a个IMF分量求分量的能量以及能量总和,归一化处理得到能量特征向量;确定RBF神经网络结构,确定输入层、输出层和隐藏层的节点数,确定训练目标精度和分布密度,选取训练样本和测试样本,将训练样本作为输入进行训练,达到目标精度后得到初步RBF神经网络诊断模型,将测试样本作为初步模型的输入对测试样本进行识别,若故障识别率达到理想标准,即得到RBF神经网络诊断最终模型用于诊断轴承故障类型。本发明为提高高速列车滚动轴承故障诊断的准确性和实时性提供了新思路,也为高速列车的性能和行车安全提供了进一步保证。A high-speed train rolling bearing fault diagnosis method, the steps are as follows: collect the original vibration signal and decompose it using the EEMD method, select the first a IMF components to obtain the energy and energy sum of the components, and obtain the energy feature vector through normalization processing; determine the RBF neural network Structure, determine the number of nodes in the input layer, output layer and hidden layer, determine the training target accuracy and distribution density, select training samples and test samples, use the training samples as input for training, and obtain the preliminary RBF neural network diagnosis model after reaching the target accuracy, The test sample is used as the input of the preliminary model to identify the test sample. If the fault recognition rate reaches the ideal standard, the final model of RBF neural network diagnosis is obtained to diagnose the bearing fault type. The invention provides a new idea for improving the accuracy and real-time performance of the rolling bearing fault diagnosis of the high-speed train, and also provides further guarantee for the performance and driving safety of the high-speed train.

Description

一种高速列车滚动轴承故障诊断方法A fault diagnosis method for high-speed train rolling bearings

技术领域technical field

本发明涉及一种利用特征信号进行建模和分类的故障诊断方法,具体涉及一种基于EEMD和RBF神经网络的高速列车滚动轴承故障诊断方法。The invention relates to a fault diagnosis method for modeling and classification using characteristic signals, in particular to a high-speed train rolling bearing fault diagnosis method based on EEMD and RBF neural network.

背景技术Background technique

滚动轴承作为高速列车的重要部件之一,其状态好坏对列车安全运行至关重要。增速增载是世界各国铁路发展的趋势,而拥有牵引力十足的列车是提高速度、加大运量的前提,此时作为高速列车重要部件之一的滚动轴承值得更多的关注。作为机械易损件的滚动轴承,一个显著的特点是寿命离散性大,故障原因复杂。滚动轴承在实际应用中,有的使用时间远没有达到设计寿命却出现各种故障,有的远超过设计寿命却仍然能正常工作。因此为了预防轴承故障,监测轴承的运转状态十分有必要。Rolling bearings are one of the important components of high-speed trains, and their condition is crucial to the safe operation of trains. Speeding up and increasing load is the development trend of railways all over the world, and having trains with full traction is the premise of increasing speed and capacity. At this time, rolling bearings, one of the important components of high-speed trains, deserve more attention. As a mechanical wearing part, a rolling bearing has a remarkable feature that its life span is large and its failure causes are complicated. In practical applications, some rolling bearings have been used for a long time before reaching the design life, but there are various failures, and some are far beyond the design life, but they can still work normally. Therefore, in order to prevent bearing failure, it is necessary to monitor the running state of the bearing.

目前,对轴承故障的诊断大多是分析其振动信号,而振动信号具有非线性、非平稳性等特征。EEMD是一种噪声辅助数据处理方法,适合于分析处理非线性、非平稳信号,利用它可获取充分表达信号特征的信息。基于RBF神经网络的轴承故障诊断比BP神经网络诊断准确性高、速度更快,而且不易出现局部极小值,更适合于进行轴承的故障诊断。At present, most of the diagnosis of bearing faults is to analyze its vibration signal, and the vibration signal has the characteristics of nonlinearity and non-stationarity. EEMD is a noise-assisted data processing method, which is suitable for analyzing and processing nonlinear and non-stationary signals. It can be used to obtain information that fully expresses the characteristics of the signal. Bearing fault diagnosis based on RBF neural network is more accurate and faster than BP neural network diagnosis, and is less prone to local minima, so it is more suitable for bearing fault diagnosis.

发明内容Contents of the invention

本发明针对现有技术构建模型速度不快,故障识别准确率不高的缺陷,提供一种高速列车滚动轴承故障诊断方法。它可以为高速列车滚动轴承故障诊断和状态监测研究提供一种新的思路,也为列车的性能和行车安全提供进一步保证。The invention provides a fault diagnosis method for rolling bearings of high-speed trains aiming at the disadvantages of slow model building speed and low fault recognition accuracy in the prior art. It can provide a new idea for the fault diagnosis and condition monitoring research of high-speed train rolling bearings, and also provide a further guarantee for the performance and driving safety of the train.

本发明针对现有技术的不足,提供一种The present invention aims at the deficiency of prior art, provides a kind of

为了实现上述目的,本发明采用了以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种高速列车滚动轴承故障诊断方法,包括以下步骤:A high-speed train rolling bearing fault diagnosis method, comprising the following steps:

I、故障诊断模型的建立I. Establishment of fault diagnosis model

步骤1:将轴承分为正常轴承、滚动体故障轴承、外圈故障轴承和内圈故障轴承四种状态类型,对以上四种状态类型的轴承,每种分别采集若干组原始振动信号;Step 1: Divide the bearings into four state types: normal bearings, rolling element fault bearings, outer ring fault bearings and inner ring fault bearings. For the above four state types of bearings, collect several sets of original vibration signals for each type;

步骤2:EEMD故障特征向量构造Step 2: EEMD fault feature vector construction

1)利用EEMD方法对每组原始振动信号进行分解,选取分解得到的前a个IMF分量,并分别求出每一个分量的能量Ei1) Use EEMD method to decompose each group of original vibration signals, select the first a IMF components obtained from the decomposition, and calculate the energy E i of each component respectively;

式中,Cit是第i个IMF分量,i=1,2,3,L,a,Ci是离散点的幅值,n为采样点个数,In the formula, C i t is the i-th IMF component, i=1, 2, 3, L, a, C i is the amplitude of discrete points, n is the number of sampling points,

2)求每组原始振动信号的各个IMF分量的能量总和E;2) seek the energy summation E of each IMF component of each group of original vibration signals;

3)由于不同状态轴承所受的振动幅度相差较大,使每个IMF分量数值相差也较大,所以对能量进行归一化处理,即将每一个IMF分量的能量与总能量求比值,得一组原始振动信号的能量特征向量T;3) Due to the large difference in the vibration amplitude of the bearings in different states, the difference in the value of each IMF component is also large, so the energy is normalized, that is, the energy of each IMF component is compared with the total energy, and a The energy feature vector T of the original vibration signal of the group;

T=E1/E,E2/E,L,Ea/ET=E 1 /E, E 2 /E, L, E a /E

步骤3:RBF神经网络建模Step 3: RBF Neural Network Modeling

1)确定RBF神经网络结构1) Determine the RBF neural network structure

虽然增加隐藏层神经元的数量可以提高RBF神经网络的非线性映射能力,但神经元数量太多会降低网络预测性能,所以采用单隐藏层的三层RBF神经网络,Although increasing the number of neurons in the hidden layer can improve the nonlinear mapping ability of the RBF neural network, too many neurons will reduce the network prediction performance, so a three-layer RBF neural network with a single hidden layer is used.

2)确定输入层的节点数2) Determine the number of nodes in the input layer

将能量特征向量T作为RBF神经网络的输入,因此输入层的节点数M=a,The energy feature vector T is used as the input of the RBF neural network, so the number of nodes in the input layer M=a,

3)确定输出层的节点数3) Determine the number of nodes in the output layer

理想的输出结果应能直接看出故障的分类,所以采用3个二进制码,即输出层的节点数为3,见表1,The ideal output result should be able to directly see the classification of the fault, so 3 binary codes are used, that is, the number of nodes in the output layer is 3, see Table 1,

4)确定隐藏层的节点数,确定RBF神经网络的训练目标精度和径向基函数的分布密度SPREAD,4) Determine the number of nodes of the hidden layer, determine the training target precision of the RBF neural network and the distribution density SPREAD of the radial basis function,

5)从每种轴承状态的原始振动信号中选取b组作为训练样本,其余作为测试样本,将训练样本作为RBF神经网络的输入进行训练,训练达到步骤4)设定的目标精度后,得到初步RBF神经网络诊断模型,然后将测试样本作为RBF神经网络诊断初步模型的输入,对测试样本轴承的状态进行识别,5) Select group b from the original vibration signals of each bearing state as training samples, and the rest as test samples, and use the training samples as the input of the RBF neural network for training. After the training reaches the target accuracy set in step 4), a preliminary RBF neural network diagnosis model, and then use the test sample as the input of the RBF neural network diagnosis preliminary model to identify the state of the test sample bearing,

6)初步模型的性能评价6) Performance evaluation of the preliminary model

首先根据测试样本的识别结果计算识别误差,当识别误差在接受范围之内时,认为识别结果正确,反之认为识别结果错误;然后计算故障识别率Q,Q=正确识别数目/总实验轴承 数目,由故障识别率Q来衡量RBF神经网络性能优劣,若故障识别率Q达到理想标准,即得到RBF神经网络诊断最终模型,并用于步骤II未知状态的轴承故障诊断,否则,返回步骤5),重新选择训练样本和测试样本,进行训练和测试,Firstly, the recognition error is calculated according to the recognition result of the test sample. When the recognition error is within the acceptable range, the recognition result is considered correct, otherwise the recognition result is considered wrong; then the fault recognition rate Q is calculated, Q=correct recognition number/total experimental bearing number, The performance of the RBF neural network is measured by the fault recognition rate Q. If the fault recognition rate Q reaches the ideal standard, the final model of the RBF neural network diagnosis is obtained and used for the bearing fault diagnosis of the unknown state in step II; otherwise, return to step 5), Reselect training samples and test samples for training and testing,

II、诊断轴承故障类型II. Diagnosis of bearing fault types

采集未知状态的待诊断轴承的原始振动信号,并作为RBF神经网络诊断最终模型的输入,由最终模型的输出与轴承故障输出形式比较确定轴承的状态。The original vibration signal of the bearing to be diagnosed in an unknown state is collected and used as the input of the final model of RBF neural network diagnosis, and the state of the bearing is determined by comparing the output of the final model with the output form of the bearing fault.

所述EEMD方法具体分解步骤如下:The specific decomposition steps of the EEMD method are as follows:

(1)在待分解信号R(t)中加入频谱均匀分布的白噪声am(t),得到信号S(t);(1) Add white noise a m (t) with a uniform spectrum distribution to the signal R(t) to be decomposed to obtain the signal S(t);

(2)对信号S(t)进行EMD,分解过程如下;(2) EMD is performed on the signal S(t), and the decomposition process is as follows;

1)确定信号S(t)上的所有局部极值点,上、下两条包络线是用三次样条曲线分别将所有的局部极大值点和局部极小值点联结起来而得到的,即s(t)max和S(t)min1) Determine all local extreme points on the signal S(t), and the upper and lower envelopes are obtained by connecting all local maximum points and local minimum points with cubic spline curves , namely s(t) max and S(t) min ;

2)求每个时刻的上下包络的平均值,即2) Calculate the average value of the upper and lower envelopes at each moment, namely

3)得到新信号3) get a new signal

Y1(t)=S(t)-u(t)Y 1 (t)=S(t)-u(t)

判断是否对称于局部零均值,并且有相同的极值点与过零点,如果是,记为C1(t),即为第一个IMF分量,否则重复步骤1)和2);Judging whether it is symmetrical to the local zero mean, and has the same extreme point and zero crossing point, if yes, record it as C 1 (t), which is the first IMF component, otherwise repeat steps 1) and 2);

4)将C1(t)从S(t)中分离出来,得到一个差值信号V1(t),4) Separate C 1 (t) from S(t) to obtain a difference signal V 1 (t),

V1(t)=S(t)-C1(t)V 1 (t)=S(t)-C 1 (t)

5)将V1(t)作为原始数据,重复步骤1)~3)得到IMF2,重复n次得到n个IMF分量,于是有5) Take V 1 (t) as the original data, repeat steps 1) to 3) to get IMF2, and repeat n times to get n IMF components, so we have

当Vn(t)符合给定的终止条件时,终止条件即Vn(t)为单调函数,循环结束,When V n (t) meets the given termination condition, the termination condition is that V n (t) is a monotone function, and the loop ends,

由Y1(t)和V1(t)可得到From Y 1 (t) and V 1 (t) can get

即原始信号被表示为本征模函数分量和一个残余函数Vn(t)的和,各分量C1(t),C2(t),…Cn(t)分别涵盖了原始信号中从高到低不同频率段的信息,且随信号自身的改变而改变,That is to say, the original signal is expressed as the sum of the intrinsic mode function components and a residual function V n (t), and each component C 1 (t), C 2 (t), ... C n (t) covers the original signal from Information in different frequency bands from high to low, and changes with the change of the signal itself,

(3)每次加入不同白噪声后重复过程(1)和(2);(3) Repeat process (1) and (2) after adding different white noise each time;

(4)将多次分解后的各IMF分量的集成均值Ci作为最终结果,(4) Taking the integrated mean C i of each IMF component after multiple decompositions as the final result,

与现有技术相比较,本发明具备的有益效果:Compared with the prior art, the present invention has the beneficial effects:

本专利提供了一种基于EEMD和RBF神经网络的滚动轴承故障诊断方法,通过该方法能精确识别正常轴承、滚动体故障、外圈故障和内圈故障等4种轴承状态,为提高高速列车滚动轴承故障诊断的准确性和实时性提供了新思路,也为列车的性能和行车安全提供了进一步保证。This patent provides a rolling bearing fault diagnosis method based on EEMD and RBF neural network. Through this method, four kinds of bearing states, such as normal bearing, rolling element fault, outer ring fault and inner ring fault, can be accurately identified. The accuracy and real-time of the diagnosis provide a new idea, and also provide a further guarantee for the performance and driving safety of the train.

附图说明Description of drawings

图1是EEMD算法的具体流程。Figure 1 is the specific flow of the EEMD algorithm.

图2是RBF神经网络的结构。Figure 2 is the structure of the RBF neural network.

图3是列车滚动体故障轴承的原始信号图。Fig. 3 is the original signal diagram of the train rolling element fault bearing.

图4是列车滚动体故障轴承的EEMD分解图。Fig. 4 is an EEMD exploded view of a train rolling element fault bearing.

图5是列车滚动体故障轴承归一化后的能量特征向量图。Fig. 5 is the normalized energy eigenvector diagram of the train rolling element fault bearing.

图6是RBF神经网络的训练过程图。Fig. 6 is a diagram of the training process of the RBF neural network.

具体实施方式detailed description

下面结合具体实施方式对本发明进行详细说明。The present invention will be described in detail below in combination with specific embodiments.

实施例1 本实施例在Matlab R2010a软件完成。Embodiment 1 This embodiment is completed in Matlab R2010a software.

一种高速列车滚动轴承故障诊断方法,包括以下步骤:A high-speed train rolling bearing fault diagnosis method, comprising the following steps:

I、故障诊断模型的建立I. Establishment of fault diagnosis model

步骤1:将轴承分为正常轴承、滚动体故障轴承、外圈故障轴承和内圈故障轴承四种状态类型,对以上四种状态类型的轴承,每种分别采集若干组原始振动信号,Step 1: Divide the bearings into four state types: normal bearings, rolling element fault bearings, outer ring fault bearings, and inner ring fault bearings.

本实施例具体方法如下:首先使用电火花加工技术在滚动轴承上布置了滚动体故障、外圈故障和内圈故障,故障直径均为0.018厘米,在采样频率为1.2KHz,轴承转速为1797r/min的工况下,采用加速度传感器采集振动信号,通过16通道的DAT记录器采集。数据共采用40组,即正常轴承,滚动体故障轴承,外圈故障轴承,内圈故障轴承各10组,以滚动体故障轴承数据为例,采样点数为12000个,原始信号波形如图3所示。The specific method of this embodiment is as follows: First, the rolling element faults, outer ring faults and inner ring faults are arranged on the rolling bearing by using electric discharge machining technology. Under the working conditions, the acceleration sensor is used to collect the vibration signal, which is collected by the 16-channel DAT recorder. A total of 40 sets of data are used, that is, normal bearings, bearings with rolling element faults, bearings with outer ring faults, and bearings with inner ring faults, each with 10 sets. Taking the data of rolling element faulty bearings as an example, the number of sampling points is 12,000. The original signal waveform is shown in Figure 3 Show.

步骤2:EEMD故障特征向量构造Step 2: EEMD fault feature vector construction

1)利用EEMD方法对每组原始振动信号进行分解,选取分解得到的前a个IMF分量,本实施例a=8,如图4所示,并分别求出每一个分量的能量Ei1) Utilize the EEMD method to decompose each group of original vibration signals, select the first a IMF components obtained by the decomposition, a=8 in this embodiment, as shown in Figure 4, and obtain the energy E i of each component respectively;

式中,Ci(t)是第i个IMF分量,i=1,2,3,L,a,Ci是离散点的幅值,n为采样点个数,In the formula, C i (t) is the i-th IMF component, i=1, 2, 3, L, a, C i is the amplitude of discrete points, n is the number of sampling points,

2)求每组原始振动信号的各个IMF分量的能量总和E;2) seek the energy summation E of each IMF component of each group of original vibration signals;

3)由于不同状态轴承所受的振动幅度相差较大,使每个IMF分量数值相差也较大,所以对能量进行归一化处理,即将每一个IMF分量的能量与总能量求比值,得一组原始振动信号的能量特征向量T,如图5所示;3) Due to the large difference in the vibration amplitude of the bearings in different states, the difference in the value of each IMF component is also large, so the energy is normalized, that is, the energy of each IMF component is compared with the total energy, and a The energy eigenvector T of group original vibration signal, as shown in Figure 5;

T=[E1/E,E2/E,L,Ea/E]T=[E 1 /E, E 2 /E, L, E a /E]

重复步骤2的1)~4)对每一组数据分别进行EEMD,从而得到40组对应不同状态轴承的能量特征向量。Repeat steps 1) to 4) of step 2 to perform EEMD on each set of data to obtain 40 sets of energy eigenvectors corresponding to bearings in different states.

步骤3:RBF神经网络建模Step 3: RBF Neural Network Modeling

1)确定RBF神经网络结构1) Determine the RBF neural network structure

虽然增加隐藏层神经元的数量可以提高RBF神经网络的非线性映射能力,但神经元数量太多会降低网络预测性能,所以采用单隐藏层的三层RBF神经网络,Although increasing the number of neurons in the hidden layer can improve the nonlinear mapping ability of the RBF neural network, too many neurons will reduce the network prediction performance, so a three-layer RBF neural network with a single hidden layer is used.

2)确定输入层的节点数2) Determine the number of nodes in the input layer

将能量特征向量T作为RBF神经网络的输入,因此输入层的节点数M=8,The energy feature vector T is used as the input of the RBF neural network, so the number of nodes in the input layer M=8,

3)确定输出层的节点数3) Determine the number of nodes in the output layer

理想的输出结果应能直接看出故障的分类,所以采用3个二进制码,即输出层的节点数为3,见表1,The ideal output result should be able to directly see the classification of the fault, so 3 binary codes are used, that is, the number of nodes in the output layer is 3, see Table 1,

表1 轴承故障输出形式Table 1 Bearing fault output form

4)确定隐藏层的节点数,确定RBF神经网络的训练目标精度和径向基函数的分布密度SPREAD,4) Determine the number of nodes of the hidden layer, determine the training target precision of the RBF neural network and the distribution density SPREAD of the radial basis function,

本实施例采用法经验和试验结合的方法,对4∶24内的不同节点个数进行逐个尝试,选取性能最优的节点数目22作为模型的隐节点个数,同时,将RBF神经网络的训练目标设定为10-5,径向基函数的分布密度SPREAD取默认值1,This embodiment adopts the method of combining method experience and experiment, tries different numbers of nodes in 4:24 one by one, selects the number of nodes with the best performance 22 as the number of hidden nodes of the model, and at the same time, the training of RBF neural network The target is set to 10 -5 , the distribution density SPREAD of the radial basis function takes the default value of 1,

5)从每种轴承状态的原始振动信号中选取b组作为训练样本,其余作为测试样本,将训练样本作为RBF神经网络的输入进行训练,训练达到步骤4)设定的目标精度后,得到初步RBF神经网络诊断模型,然后将测试样本作为RBF神经网络诊断初步模型的输入,对测试样本轴承的状态进行识别,5) Select group b from the original vibration signals of each bearing state as training samples, and the rest as test samples, and use the training samples as the input of the RBF neural network for training. After the training reaches the target accuracy set in step 4), a preliminary RBF neural network diagnosis model, and then use the test sample as the input of the RBF neural network diagnosis preliminary model to identify the state of the test sample bearing,

本实施例中,从每种轴承状态中选取6组作为训练样本,4组作为测试样本,因此四种轴承状态共24组训练样本,其余为测试样本,将这24组训练样本作为RBF神经网络的输入进行训练,RBF神经网络的训练过程如图6所示,只需经过18步训练已达到设定精度,得到初步RBF神经网络诊断模型,然后将余下的16个测试样本作为RBF神经网络诊断初步模型的输入,对测试样本轴承的状态进行识别,In this embodiment, 6 groups are selected as training samples from each bearing state, and 4 groups are used as test samples, so there are 24 groups of training samples in four bearing states, and the rest are test samples. These 24 groups of training samples are used as RBF neural network The training process of the RBF neural network is shown in Figure 6. It only needs to go through 18 steps of training to reach the set accuracy, and obtain the preliminary RBF neural network diagnosis model, and then use the remaining 16 test samples as the RBF neural network diagnosis model. input to the preliminary model, to identify the state of the test sample bearings,

6)初步模型的性能评价6) Performance evaluation of the preliminary model

首先根据测试样本的识别结果计算识别误差,当识别误差在接受范围之内时,认为识别结果正确,反之认为识别结果错误;然后计算故障识别率Q,Q=正确识别数目/总实验轴承数目,由故障识别率Q来衡量RBF神经网络性能优劣,若故障识别率Q达到理想标准,即得到RBF神经网络诊断最终模型,并用于步骤II未知状态的轴承故障诊断,否则,返回步骤5),重新选择训练样本和测试样本,进行训练和测试,Firstly, the recognition error is calculated according to the recognition result of the test sample. When the recognition error is within the acceptable range, the recognition result is considered correct, otherwise the recognition result is considered wrong; then the fault recognition rate Q is calculated, Q=correct recognition number/total experimental bearing number, The performance of the RBF neural network is measured by the fault recognition rate Q. If the fault recognition rate Q reaches the ideal standard, the final model of the RBF neural network diagnosis is obtained and used for the bearing fault diagnosis of the unknown state in step II; otherwise, return to step 5), Reselect training samples and test samples for training and testing,

本实施例采用1,2,3和4分别表示正常轴承,滚动体故障轴承,外圈轴承和内圈轴承,RBF神经网络输出结果后计算识别误差ε,本实施例规定若|ε|≤0.5,说明识别结果正确,反之识别结果错误,EEMD结合RBF神经网络诊断结果如表2所示,可知RBF神经网络诊 断初步模型识别输出结果与目标测试输出结果十分接近,由此可知该轴承故障诊断模型能精确识别轴承故障类型,In this embodiment, 1, 2, 3 and 4 are used to represent normal bearings, rolling element fault bearings, outer ring bearings and inner ring bearings respectively, and the recognition error ε is calculated after the RBF neural network outputs the results. This embodiment stipulates that if |ε|≤0.5 , indicating that the recognition result is correct, otherwise the recognition result is wrong. The diagnosis results of EEMD combined with RBF neural network are shown in Table 2. It can be seen that the recognition output result of the preliminary model of RBF neural network diagnosis is very close to the output result of the target test, so it can be known that the bearing fault diagnosis model Can accurately identify the type of bearing failure,

进一步的,对每种测试轴承类型进行统计并求取模型的故障识别率,经计算正常轴承、滚动体故障、外圈故障、内圈故障的正确识别率都为100%,所以总识别率为100%,因此可以清晰地说明EEMD结合RBF神经网络模型用于滚动轴承的故障诊断,模型分类识别效果很理想,即可以作为RBF神经网络诊断最终模型,Further, statistics are made on each test bearing type and the fault recognition rate of the model is calculated. After calculation, the correct recognition rate of normal bearings, rolling element faults, outer ring faults, and inner ring faults is 100%, so the total recognition rate is 100%, so it can be clearly explained that EEMD combined with RBF neural network model is used for fault diagnosis of rolling bearings, and the effect of model classification and recognition is very ideal, that is, it can be used as the final model of RBF neural network diagnosis,

II、诊断轴承故障类型II. Diagnosis of bearing fault types

采集未知状态的待诊断轴承的原始振动信号,并作为RBF神经网络诊断最终模型的输入,由最终模型的输出与轴承故障输出形式比较确定轴承的状态,经比较本实施能够正确诊断轴承故障类型。The original vibration signal of the bearing to be diagnosed in unknown state is collected and used as the input of the final model of RBF neural network diagnosis. The output of the final model is compared with the output form of the bearing fault to determine the state of the bearing. After comparison, this implementation can correctly diagnose the type of bearing fault.

表2 EEMD结合RBF神经网络故障诊断Table 2 EEMD combined with RBF neural network fault diagnosis

为了验证本发明方法比其他方法更优,分别采用EMD和EEMD两种方法分别提取不同状态轴承数据的特征向量,然后分别建立了EMD和BP、EMD和RBF、EEMD和BP和EEMD和RBF四种轴承故障诊断模型,通过利用提取的特征向量进行轴承故障诊断的分类识别,仿真结果如表3所示。由表可知,EEMD方法在故障特征向量提取上比EMD有优势;BP神经网络不适合于大量数据的快速建模,训练收敛速度慢。而RBF神经网络模型精度更高,比BP神经网络更适合于轴承故障的模式识别。因此EEMD和RBF方法在列车滚动轴承故障诊断上有其独有的优势。In order to verify that the method of the present invention is better than other methods, two methods of EMD and EEMD are used to extract the eigenvectors of bearing data in different states respectively, and then four kinds of EMD and BP, EMD and RBF, EEMD and BP and EEMD and RBF are respectively established. The bearing fault diagnosis model uses the extracted feature vectors to classify and identify bearing faults. The simulation results are shown in Table 3. It can be seen from the table that the EEMD method has advantages over EMD in extracting fault feature vectors; BP neural network is not suitable for fast modeling of large amounts of data, and the training convergence speed is slow. The RBF neural network model has higher precision and is more suitable for pattern recognition of bearing faults than BP neural network. Therefore, EEMD and RBF methods have their unique advantages in the fault diagnosis of train rolling bearings.

表3 四种轴承故障诊断模型的结果对比Table 3 Comparison of results of four bearing fault diagnosis models

结论in conclusion

1)针对EMD方法在轴承故障诊断中存在模态混叠等问题,提出了EEMD方法,该方法能更加精确地获取轴承振动信号的IMF能量,作为不同状态轴承的特征向量。1) In view of the problems of modal aliasing in EMD method in bearing fault diagnosis, the EEMD method is proposed, which can more accurately obtain the IMF energy of the bearing vibration signal as the eigenvector of the bearing in different states.

2)仿真结果表明,本发明是一种具有良好性能的非线性逼近网络,能十分准确地识别轴承故障类型。网络训练过程中,在相同期望误差平方和与相等的输入节点、输出节点的条件下,本发明的收敛速度明显高于BP神经网络,不仅缩短了样本的学习时间和降低了复杂度,而且不易出现局部极小值。2) Simulation results show that the present invention is a nonlinear approximation network with good performance, which can identify bearing fault types very accurately. In the network training process, under the condition of the same expected error sum of squares and equal input nodes and output nodes, the convergence speed of the present invention is obviously higher than that of the BP neural network, which not only shortens the learning time of samples and reduces the complexity, but also is not easy to A local minimum occurs.

3)通过对比分析可知,采用本发明对列车滚动轴承进行故障诊断是可行的,而且本发明比BP神经网络诊断效率高且更准确,更适合于进行故障诊断。3) Through comparative analysis, it can be known that it is feasible to use the present invention to carry out fault diagnosis on train rolling bearings, and the present invention is more efficient and more accurate than BP neural network diagnosis, and is more suitable for fault diagnosis.

因此本文提出的方法不仅可用于滚动轴承故障诊断,也完全可应用于齿轮箱、大型旋转设备等的故障诊断,具有十分广泛的应用前景。Therefore, the method proposed in this paper can not only be used for the fault diagnosis of rolling bearings, but also can be completely applied to the fault diagnosis of gearboxes, large rotating equipment, etc., and has a very wide application prospect.

EEMD全称为Ensemble Empirical Mode Decomposition(集合经验模态分解),是EMD(经验模分解)的改进算法,EMD方法是根据振动信号自身的时间尺度特征来进行分解且事先不需设定任何基函数,但该方法存在模态混叠缺陷,EEMD方法能够很好的克服上述缺陷,有效的解决了EMD的混频现象。所述EEMD方法具体分解步骤如下:The full name of EEMD is Ensemble Empirical Mode Decomposition (ensemble empirical mode decomposition), which is an improved algorithm of EMD (empirical mode decomposition). However, this method has the defect of modal mixing, and the EEMD method can overcome the above defects, and effectively solve the mixing phenomenon of EMD. The specific decomposition steps of the EEMD method are as follows:

(1)在待分解信号R(t)中加入频谱均匀分布的白噪声am(t),得到信号S(t);(1) Add white noise a m (t) with a uniform spectrum distribution to the signal R(t) to be decomposed to obtain the signal S(t);

(2)对信号S(t)进行EMD,分解过程如下;(2) EMD is performed on the signal S(t), and the decomposition process is as follows;

1)确定信号S(t)上的所有局部极值点,上、下两条包络线是用三次样条曲线分别将所有的局部极大值点和局部极小值点联结起来而得到的,即S(t)max和S(t)min1) Determine all local extreme points on the signal S(t), and the upper and lower envelopes are obtained by connecting all local maximum points and local minimum points with cubic spline curves , namely S(t) max and S(t) min ;

2)求每个时刻的上下包络的平均值,即2) Calculate the average value of the upper and lower envelopes at each moment, namely

3)得到新信号3) get a new signal

Y1(t)=S(t)-u(t)Y 1 (t)=S(t)-u(t)

判断是否对称于局部零均值,并且有相同的极值点与过零点,如果是,记为C1(t),即为第一个IMF分量,否则重复步骤1)和2);Judging whether it is symmetrical to the local zero mean, and has the same extreme point and zero crossing point, if yes, record it as C 1 (t), which is the first IMF component, otherwise repeat steps 1) and 2);

4)将C1(t)从S(t)中分离出来,得到一个差值信号V1(t),4) Separate C 1 (t) from S(t) to obtain a difference signal V 1 (t),

V1(t)=S(t)-C1(t)V 1 (t)=S(t)-C 1 (t)

5)将V1(t)作为原始数据,重复步骤1)~3)得到IMF2,重复n次得到n个IMF分量,于是有5) Take V 1 (t) as the original data, repeat steps 1) to 3) to get IMF2, and repeat n times to get n IMF components, so we have

当Vn(t)符合给定的终止条件时,终止条件即Vn(t)为单调函数,循环结束,When V n (t) meets the given termination condition, the termination condition is that V n (t) is a monotone function, and the loop ends,

由Y1(t)和V1(t)可得到From Y 1 (t) and V 1 (t) can get

即原始信号被表示为本征模函数分量和一个残余函数Vn(t)的和,各分量C1(t),C2(t),···Cn(t)分别涵盖了原始信号中从高到低不同频率段的信息,且随 信号自身的改变而改变,That is to say, the original signal is expressed as the sum of the intrinsic mode function components and a residual function V n (t), and each component C 1 (t), C 2 (t), ... C n (t) respectively covers the original signal Information in different frequency bands from high to low, and changes with the change of the signal itself,

(3)每次加入不同白噪声后重复过程(1)和(2);(3) Repeat process (1) and (2) after adding different white noise each time;

(4)将多次分解后的各IMF分量的集成均值Ci作为最终结果,(4) Taking the integrated mean C i of each IMF component after multiple decompositions as the final result,

径向基函数(Radial Basis Function,RBF)神经网络是三层前馈型神经网络,由输入层、隐藏层和输出层组成,如图2所示。由输入层到输出层的映射是非线性的,而隐藏层到输出层的映射是线性的。RBF神经网络的本质是:使低维空间内的线性不可区分问题在高维空间内线性可区分。基函数的方差、基函数的中心和隐藏层到输出层的权值是RBF神经网络算法需求解的参数,RBF神经网络中最常用的径向基函数是高斯函数,因此RBF神经网络的激活函数可以表示为:The Radial Basis Function (RBF) neural network is a three-layer feed-forward neural network consisting of an input layer, a hidden layer and an output layer, as shown in Figure 2. The mapping from the input layer to the output layer is nonlinear, while the mapping from the hidden layer to the output layer is linear. The essence of RBF neural network is to make linearly indistinguishable problems in low-dimensional space linearly distinguishable in high-dimensional space. The variance of the basis function, the center of the basis function and the weight from the hidden layer to the output layer are the parameters that the RBF neural network algorithm needs to solve. The most commonly used radial basis function in the RBF neural network is the Gaussian function, so the activation function of the RBF neural network It can be expressed as:

式中,Xm为输入变量;σ为高斯函数的方差;||Xm-ci||为欧式范数;ci为高斯函数的中心。In the formula, X m is the input variable; σ is the variance of the Gaussian function; ||X m -ci || is the Euclidean norm; ci is the center of the Gaussian function.

由图2所示的RBF神经网络的结构可获得的网络输出为:The network output obtained by the structure of the RBF neural network shown in Figure 2 is:

式中,ωij为隐藏层到输出层的连接权值;i=1,2,L,N为隐藏层节点数;yj为与输入网络对应的第j个节点的输出网络。In the formula, ω ij is the connection weight from the hidden layer to the output layer; i=1, 2, L, N is the number of nodes in the hidden layer; y j is the output network of the jth node corresponding to the input network.

Claims (2)

1.一种高速列车滚动轴承故障诊断方法,其特征在于,包括以下步骤:1. a high-speed train rolling bearing fault diagnosis method, is characterized in that, comprises the following steps: I、故障诊断模型的建立I. Establishment of fault diagnosis model 步骤1:将轴承分为正常轴承、滚动体故障轴承、外圈故障轴承和内圈故障轴承四种状态类型,对以上四种状态类型的轴承,每种分别采集若干组原始振动信号;Step 1: Divide the bearings into four state types: normal bearings, rolling element fault bearings, outer ring fault bearings and inner ring fault bearings. For the above four state types of bearings, collect several sets of original vibration signals for each type; 步骤2:EEMD故障特征向量构造Step 2: EEMD fault feature vector construction 1)利用EEMD方法对每组原始振动信号进行分解,选取分解得到的前a个IMF分量,并分别求出每一个分量的能量Ei1) Use EEMD method to decompose each group of original vibration signals, select the first a IMF components obtained from the decomposition, and calculate the energy E i of each component respectively; EE. ii == ∫∫ -- ∞∞ ++ ∞∞ || CC ii (( tt )) || 22 dd tt == ΣΣ 11 nno || CC ii || 22 式中,Ci(t)是第i个IMF分量,i=1,2,3,L,a,Ci是离散点的幅值,n为采样点个数,In the formula, C i (t) is the i-th IMF component, i=1, 2, 3, L, a, C i is the amplitude of discrete points, n is the number of sampling points, 2)求每组原始振动信号的各个IMF分量的能量总和E;2) seek the energy summation E of each IMF component of each group of original vibration signals; EE. == ΣΣ ii == 11 aa EE. ii 3)由于不同状态轴承所受的振动幅度相差较大,使每个IMF分量数值相差也较大,所以对能量进行归一化处理,即将每一个IMF分量的能量与总能量求比值,得一组原始振动信号的能量特征向量T;3) Due to the large difference in the vibration amplitude of the bearings in different states, the difference in the value of each IMF component is also large, so the energy is normalized, that is, the energy of each IMF component is compared with the total energy, and a The energy feature vector T of the original vibration signal of the group; T=[E1/E,E2/E,L,Ea/E]T=[E 1 /E, E 2 /E, L, E a /E] 步骤3:RBF神经网络建模Step 3: RBF Neural Network Modeling 1)确定RBF神经网络结构1) Determine the RBF neural network structure 虽然增加隐藏层神经元的数量可以提高RBF神经网络的非线性映射能力,但神经元数量太多会降低网络预测性能,所以采用单隐藏层的三层RBF神经网络,Although increasing the number of neurons in the hidden layer can improve the nonlinear mapping ability of the RBF neural network, too many neurons will reduce the network prediction performance, so a three-layer RBF neural network with a single hidden layer is used. 2)确定输入层的节点数2) Determine the number of nodes in the input layer 将能量特征向量T作为RBF神经网络的输入,因此输入层的节点数M=a,The energy feature vector T is used as the input of the RBF neural network, so the number of nodes in the input layer M=a, 3)确定输出层的节点数3) Determine the number of nodes in the output layer 理想的输出结果应能直接看出故障的分类,所以采用3个二进制码,即输出层的节点数为3,见表1,The ideal output result should be able to directly see the classification of the fault, so 3 binary codes are used, that is, the number of nodes in the output layer is 3, see Table 1, 表1轴承故障输出形式Table 1 Bearing fault output form 4)确定隐藏层的节点数,确定RBF神经网络的训练目标精度和径向基函数的分布密度SPREAD,4) Determine the number of nodes of the hidden layer, determine the training target precision of the RBF neural network and the distribution density SPREAD of the radial basis function, 5)从每种轴承状态的原始振动信号中选取b组作为训练样本,其余作为测试样本,将训练样本作为RBF神经网络的输入进行训练,训练达到步骤4)设定的目标精度后,得到初步RBF神经网络诊断模型,然后将测试样本作为RBF神经网络诊断初步模型的输入,对测试样本轴承的状态进行识别,5) Select group b from the original vibration signals of each bearing state as training samples, and the rest as test samples, and use the training samples as the input of the RBF neural network for training. After the training reaches the target accuracy set in step 4), a preliminary RBF neural network diagnosis model, and then use the test sample as the input of the RBF neural network diagnosis preliminary model to identify the state of the test sample bearing, 6)初步模型的性能评价6) Performance evaluation of the preliminary model 首先根据测试样本的识别结果计算识别误差,当识别误差在接受范围之内时,认为识别结果正确,反之认为识别结果错误;然后计算故障识别率Q,Q=正确识别数目/总实验轴承数目,由故障识别率Q来衡量RBF神经网络性能优劣,若故障识别率Q达到理想标准,即得到RBF神经网络诊断最终模型,并用于步骤II未知状态的轴承故障诊断,否则,返回步骤5),重新选择训练样本和测试样本,进行训练和测试,Firstly, the recognition error is calculated according to the recognition result of the test sample. When the recognition error is within the acceptable range, the recognition result is considered correct, otherwise the recognition result is considered wrong; then the fault recognition rate Q is calculated, Q=correct recognition number/total experimental bearing number, The performance of the RBF neural network is measured by the fault recognition rate Q. If the fault recognition rate Q reaches the ideal standard, the final model of the RBF neural network diagnosis is obtained and used for the bearing fault diagnosis of the unknown state in step II; otherwise, return to step 5), Reselect training samples and test samples for training and testing, II、诊断轴承故障类型II. Diagnosis of bearing fault types 采集未知状态的待诊断轴承的原始振动信号,并作为RBF神经网络诊断最终模型的输入,由最终模型的输出与轴承故障输出形式比较确定轴承的状态。The original vibration signal of the bearing to be diagnosed in an unknown state is collected and used as the input of the final model of RBF neural network diagnosis, and the state of the bearing is determined by comparing the output of the final model with the output form of the bearing fault. 2.如权利要求1所述的高速列车滚动轴承故障诊断方法,其特征在于,所述EEMD方法具体分解步骤如下:2. high-speed train rolling bearing fault diagnosis method as claimed in claim 1, is characterized in that, described EEMD method concrete decomposition step is as follows: (1)在待分解信号R(t)中加入频谱均匀分布的白噪声am(t),得到信号S(t);(1) Add white noise a m (t) with a uniform spectrum distribution to the signal R(t) to be decomposed to obtain the signal S(t); (2)对信号S(t)进行EMD,分解过程如下;(2) EMD is performed on the signal S(t), and the decomposition process is as follows; 1)确定信号S(t)上的所有局部极值点,上、下两条包络线是用三次样条曲线分别将所有的局部极大值点和局部极小值点联结起来而得到的,即S(t)max和S(t)min1) Determine all local extreme points on the signal S(t), and the upper and lower envelopes are obtained by connecting all local maximum points and local minimum points with cubic spline curves , namely S(t) max and S(t) min ; 2)求每个时刻的上下包络的平均值,即2) Calculate the average value of the upper and lower envelopes at each moment, namely uu (( tt )) == SS (( tt )) mm aa xx ++ SS (( tt )) mm ii nno 22 3)得到新信号3) get a new signal Y1(t)=S(t)-u(t)Y 1 (t)=S(t)-u(t) 判断是否对称于局部零均值,并且有相同的极值点与过零点,如果是,记为C1(t),即为第一个IMF分量,否则重复步骤1)和2);Judging whether it is symmetrical to the local zero mean, and has the same extreme point and zero crossing point, if yes, record it as C 1 (t), which is the first IMF component, otherwise repeat steps 1) and 2); 4)将C1(t)从S(t)中分离出来,得到一个差值信号V1(t),4) Separate C 1 (t) from S(t) to obtain a difference signal V 1 (t), V1(t)=S(t)-C1(t)V 1 (t)=S(t)-C 1 (t) 5)将V1(t)作为原始数据,重复步骤1)~3)得到IMF2,重复n次得到n个IMF分量,于是有5) Take V 1 (t) as the original data, repeat steps 1) to 3) to get IMF2, and repeat n times to get n IMF components, so we have VV 11 (( tt )) -- CC 22 (( tt )) == VV 22 (( tt )) .. .. .. VV nno -- 11 (( tt )) -- CC nno (( tt )) == VV nno (( tt )) 当Vn(t)符合给定的终止条件时,终止条件即Vn(t)为单调函数,循环结束,When V n (t) meets the given termination condition, the termination condition is that V n (t) is a monotone function, and the loop ends, 由Y1(t)和V1(t)可得到From Y 1 (t) and V 1 (t) can get SS (( tt )) == ΣΣ ii == 11 nno CC ii (( tt )) ++ VV nno (( tt )) 即原始信号被表示为本征模函数分量和一个残余函数Vn(t)的和,各分量C1(t),C2(t),…Cn(t)分别涵盖了原始信号中从高到低不同频率段的信息,且随信号自身的改变而改变,That is to say, the original signal is expressed as the sum of the intrinsic mode function components and a residual function V n (t), and each component C 1 (t), C 2 (t), ... C n (t) covers the original signal from Information in different frequency bands from high to low, and changes with the change of the signal itself, (3)每次加入不同白噪声后重复过程(1)和(2);(3) Repeat process (1) and (2) after adding different white noise each time; (4)将多次分解后的各IMF分量的集成均值Ci作为最终结果,(4) Taking the integrated mean C i of each IMF component after multiple decompositions as the final result, CC ii == 11 Mm ΣΣ mm == 11 Mm CC ii ,, nno ,, (( ii == 11 ,, 22 ,, LL nno ;; mm == 11 ,, 22 ,, LL ,, Mm )) ..
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