CN106440786A - Pouring type industrial high-temperature heating furnace and usage method thereof - Google Patents
Pouring type industrial high-temperature heating furnace and usage method thereof Download PDFInfo
- Publication number
- CN106440786A CN106440786A CN201610838539.3A CN201610838539A CN106440786A CN 106440786 A CN106440786 A CN 106440786A CN 201610838539 A CN201610838539 A CN 201610838539A CN 106440786 A CN106440786 A CN 106440786A
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- China
- Prior art keywords
- heating furnace
- type industrial
- industrial high
- cylindricality
- furnace
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/02—Crucible or pot furnaces with tilting or rocking arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/06—Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/20—Arrangement of controlling, monitoring, alarm or like devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B2014/002—Smelting process, e.g. sequences to melt a specific material
- F27B2014/004—Process involving a smelting step, e.g. vaporisation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
- F27B2014/0818—Discharging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B2014/0887—Movement of the melt
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
The invention relates to a pouring type industrial high-temperature heating furnace and a usage method thereof. The pouring type industrial high-temperature heating furnace comprises a support, an outer insulating layer, a furnace cover, a smoke opening, a discharge outlet, a blender, a filling opening, a furnace liner, a heating plate and refractory bricks. The outer insulating layer, a brick framework built through the refractory bricks, the heating plate and the furnace liner form a columnar heating furnace body. According to the pouring type industrial high-temperature heating furnace and the usage method thereof, the furnace liner is heated through a resistor disc and is provided with a temperature sensor, heating power of different positions can be adjusted automatically, and uniform heating is ensured. Insulated cotton is further arranged in the pouring type industrial high-temperature heating furnace, so that minimum heat loss is ensured. The upper end of the columnar heating furnace body is provided with the furnace cover and is also provided with the blender and a speed reducer, and inside heated materials are blended. Rotation of the heating furnace can be controlled manually through rotary shafts on the two sides of a fixed support. During usage, the temperature is increased to the set temperature first, then a small number of materials are added in, and after the added materials are molten and can be blended, materials are added in continuously and slowly. Through the invention of the pouring type industrial high-temperature heating furnace, molten chemical compounds can be produced industrially.
Description
Technical field
The present invention relates to a kind of high-temperature heater, particularly to a kind of Dumpage type industrial high temperature heating furnace and its user
Method.
Technical background
At present, used in industrial production, heating furnace form is varied, and wherein majority is applied to steel industry, heating
During stove uses, heating object does not occur states of matter to change.And in actual Chemical Manufacture, some product needed are in the molten state
Carry out chemical synthesis.Can carry out in the heating furnace of laboratory for a small amount of molten state chemical reaction, but need in producing
Carry out during a large amount of molten state chemical reaction it is necessary to research and develop a kind of adding of the chemical reaction being suitable under molten state of technical grade
Hot stove.
Content of the invention
The present invention is directed to above-mentioned the deficiencies in the prior art, there is provided a kind of Dumpage type industrial high temperature heating furnace and its user
Method is it is achieved that the synthetics of industrial production molten state.
The purpose of the present invention is achieved through the following technical solutions, as follows in conjunction with brief description：
A kind of Dumpage type industrial high temperature heating furnace, rotates the cylindricality heating furnace body group being connected by support 1 with support 1
Become；
Described cylindricality heats brick body skeleton, the heating that furnace body is built from outside to inside successively by external thermal insulation 3, refractory brick 12
Plate 11 and furnace lining 10 are constituted, and cylindricality heating furnace body side and bottom are wound around heating resistor film respectively, and are respectively arranged with temperature
Degree detecting system, can automatically heat according to setting, automatically switch to holding mode after reaching design temperature；
Described cylindricality heating furnace body upper end is provided with bell 4, and bell 4 from left to right has flue gas mouth 5 and filler successively
Mouth 9, bell middle upper portion is provided with mixer and reductor 8, and built with paddle 15, its upper end passes through stove to cylindricality heating furnace body
Lid 4 is connected with mixer and reductor 8, and cylindricality hot furnace body front upper is provided with discharging opening 6.
It is provided with heat-preservation cotton between described external thermal insulation 3 and brick body skeleton.
Equipped with temperature sensor 13 on described furnace lining 10, real time temperature can be measured and feed back to operating control device
16.
It is provided with discharging opening baffle plate 7 above described discharging opening 6.
Described cylindricality heating furnace body is passed through rotating shaft 2 and is connected with support 1 rotation, and rotating shaft 2 is provided with and can be manually rotated disk 14, post
The hot furnace body of shape 2 can be less than 100 ° of rotations around the shaft.
Described cylindricality heat also be connected with furnace body for control cylindricality heating furnace body heating power, stirring intensity and
The operating control device 16 of anglec of rotation when toppling over.
A kind of using method of Dumpage type industrial high temperature heating furnace, comprises the following steps：
A, system for detecting temperature design temperature is controlled by operating control device 16, by resistor disc, furnace lining 10 is heated
To design temperature, and the heating power of different parts is automatically adjusted it is ensured that homogeneous heating by temperature inductor 13；
In B, 90min, a small amount of material is slowly added to into cylindricality furnace body by feeding port 9；
C, formed after the material melts adding in step B and after liquid, open mixer and reductor 8, insulated and stirred 30min,
Continue to be slowly added to material until material adds completely；
D, the melt liquid obtaining step C pour into the in-car cooling of cooling.
Compared with prior art, beneficial effects of the present invention are：Apparatus structure is simple, and production run is stable, and product is qualified
Rate is high, and equipment production safety is it is achieved that the industrialized production of high-temperature fusion synthetic.
Brief description
Fig. 1 is the structural representation of Dumpage type industrial high temperature heating furnace of the present invention.
In figure, 1. support 2. rotating shaft 3. external thermal insulation 4. bell 5. flue gas mouth, 6. discharging opening 7. discharging opening baffle plate
8. mixer and reductor 9. feeding port, 10. furnace lining, 11. heating plate, 12. refractory brick, 13. temperature sensor 14. hand
Dynamic rotating disk 15. paddle 16. operating control device.
Specific embodiment
Below in conjunction with the accompanying drawings, describe the specific embodiment of technical solution of the present invention in detail.
As shown in figure 1, a kind of Dumpage type industrial high temperature heating furnace, by support 1, external thermal insulation 3, bell 4, flue gas mouth 5, go out
Material mouth 6, mixer 8, feeding port 9, furnace lining 10, heating plate 11 and refractory brick 12 form.
Described external thermal insulation 3, the brick body skeleton built by refractory brick 12, heating plate 11 and furnace lining 10 are arranged from outside to inside
Cloth constitutes cylindricality heating furnace body, is provided with heat-preservation cotton it is ensured that thermal loss is minimum between external thermal insulation 3 and brick body skeleton.Plus
Hot furnace body sidepiece and bottom are wound around heating resistor film respectively, and are respectively arranged with system for detecting temperature, automatically can be heated according to setting,
Automatically holding mode is switched to after reaching design temperature.
The present invention is planted Dumpage type industrial high temperature heating furnace and by resistor disc, furnace lining 10 is heated, simultaneously in body of heater
Lining 10 equipped with temperature inductor 13, can automatically adjust the heating power of different parts, reduce the temperature difference between different parts it is ensured that
Homogeneous heating.
Described cylindricality furnace body upper end is provided with bell 4, and bell 4 from left to right has flue gas mouth 5 and feeding port 9 successively,
Bell middle upper portion is provided with mixer and reductor 8, and built with paddle 15, its upper end passes through bell 4 to cylindricality heating furnace body
It is connected with mixer and reductor 8, the material of internal heating is stirred it is achieved that quick heat transfer, guarantor between material
Demonstrate,prove the uniformity of fused materials.
Described support 1 both sides are provided with rotating shaft 2, and cylindricality heating furnace body is passed through rotating shaft 2 and is connected with support 1 rotation, and rotating shaft 2
It is provided with and can be manually rotated disk 14, can manually control hot furnace body 2 to be less than 100 ° of rotations around the shaft under hot, topple over material.Post
Shape hot furnace body front upper is provided with discharging opening 6, can all be poured out the heated material in stove by discharging opening 6.On discharging opening 6
Side is provided with material baffle 7 it is ensured that material does not occur splash in toppling process.
Described operating control device 16 (in figure is not given) is arranged in easy to operate operation room, is manipulated by filling
Anglec of rotation when putting 16 heating powers that can control cylindricality heating furnace body, stirring intensity and toppling over.
The capacity (can carry material) of Dumpage type industrial high temperature heating furnace of the present invention reaches 1t, and heating-up temperature can reach 1000
DEG C, can control and topple over discharging, also can stir under the high temperature conditions, realize solid material and be changed into high-temp liquid, produce simultaneously
Flue gas flue gas processing device easy to use process.Dumpage type industrial high temperature heating furnace still can carry out automatic stirring at high temperature,
And variable ratio frequency changer controls mixing speed.
A kind of using method of Dumpage type industrial high temperature heating furnace, comprises the following steps：
A, system for detecting temperature design temperature is controlled by operating control device 16, by resistor disc, furnace lining 10 is heated
To design temperature, and the heating power of different parts is automatically adjusted it is ensured that homogeneous heating by temperature inductor 13；
In B, 90min, a small amount of material is slowly added to into cylindricality furnace body by feeding port 9；
C, formed after the material melts adding in step B and after liquid, open mixer and reductor 8, insulated and stirred 30min,
Continue to be slowly added to material until material adds completely；
D, the melt liquid obtaining step C pour into the in-car cooling of cooling.
When Dumpage type industrial high temperature heating furnace of the present invention uses, first temperature is risen to design temperature, adds a small amount of material,
To be melted stir after, continuously slowly add material.By high-temperature heating, material can achieve that in stove Solid State Transformation becomes liquid
Physical state change.The flue gas that material produces during high temperature melting or during high-temperature chemical reaction, can pass through flue gas
Processing meanss are processed.When the industrial heating furnace of the present invention produces, material adopts charger to add.
Example one
850 DEG C of temperature of setting, begins to warm up body of heater, after 60min, actual temperature reaches design temperature, slowly adds into stove
A small amount of material 100kg, after 30min, material melts form liquid, open stirring, are then slowly added to material in 90min
700kg.The liquid pouring of melting is finally entered the in-car cooling of cooling by insulated and stirred 30min.When toppling over, material is molten homogeneous
Liquid condition.
Example two
The liquid of melting is poured out 3/4, after leaving 1/4 melt liquid, directly into stove, is slowly added to 700kg material,
Stir, feed time is 90min, adds rear insulated and stirred 30min simultaneously, finally the liquid pouring of melting is entered cooling in-car cold
But.When toppling over, material is the liquid condition of molten homogeneous.
Dumpage type industrial high temperature heating furnace of the present invention achieves the synthetics of industrialized production molten state.This example is only
It is only that the improvement related to this heater is all considered as this patent it is impossible to represent all of heating furnace to heating furnace using test
Protection domain within.
Claims (7)
1. a kind of Dumpage type industrial high temperature heating furnace it is characterised in that：Rotate the cylindricality being connected by support (1) with support (1)
Heating furnace body composition；
Described cylindricality heat the brick body skeleton that furnace body by external thermal insulation (3), built by refractory brick (12) from outside to inside successively, plus
Hot plate (11) and furnace lining (10) are constituted, and cylindricality heating furnace body side and bottom are wound around heating resistor film respectively, and all
Equipped with system for detecting temperature, can automatically be heated according to setting, after reaching design temperature, automatically switch to holding mode；
The hot furnace body upper end of described cylindricality is provided with bell (4), and bell (4) from left to right has flue gas mouth (5) and filler successively
Mouth (9), bell middle upper portion is provided with mixer and reductor (8), and cylindricality heating furnace body is built with paddle (15), its upper end
It is connected through bell (4) with mixer and reductor (8), cylindricality hot furnace body front upper is provided with discharging opening (6).
2. a kind of Dumpage type industrial high temperature heating furnace according to claim 1 it is characterised in that：Described external thermal insulation (3)
It is provided with heat-preservation cotton and brick body skeleton between.
3. a kind of Dumpage type industrial high temperature heating furnace according to claim 1 it is characterised in that：Described furnace lining (10)
On equipped with temperature sensor (13).
4. a kind of Dumpage type industrial high temperature heating furnace according to claim 1 it is characterised in that：On described discharging opening (6)
Side is provided with discharging opening baffle plate (7).
5. a kind of Dumpage type industrial high temperature heating furnace according to claim 1 it is characterised in that：Described cylindricality heating furnace is originally
Body passes through the rotation of rotating shaft (2) and support (1) and is connected, and rotating shaft (2) is provided with and can be manually rotated disk (14), and the hot furnace body of cylindricality can be around
Rotating shaft (2) is less than 100 ° of rotations.
6. a kind of Dumpage type industrial high temperature heating furnace according to claim 1 it is characterised in that：Described cylindricality heating furnace is originally
Operation control for anglec of rotation when controlling the heating power of cylindricality heating furnace body, stirring intensity and toppling over also is connected with body
Device (16) processed.
7. as claimed in claim 1 a kind of using method of Dumpage type industrial high temperature heating furnace it is characterised in that including following
Step：
A, by operating control device (16) control system for detecting temperature design temperature, by resistor disc to furnace lining (10) heat
To design temperature, and the heating power of different parts is automatically adjusted it is ensured that homogeneous heating by temperature inductor (13)；
In B, 90min, a small amount of material is slowly added to into cylindricality furnace body by feeding port (9)；
C, formed after the material melts adding in step B and open mixer and reductor (8), insulated and stirred 30min after liquid, continue
The continuous material that is slowly added to adds completely up to material；
D, the melt liquid obtaining step C pour into the in-car cooling of cooling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610838539.3A CN106440786A (en) | 2016-09-22 | 2016-09-22 | Pouring type industrial high-temperature heating furnace and usage method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610838539.3A CN106440786A (en) | 2016-09-22 | 2016-09-22 | Pouring type industrial high-temperature heating furnace and usage method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106440786A true CN106440786A (en) | 2017-02-22 |
Family
ID=58166757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610838539.3A Pending CN106440786A (en) | 2016-09-22 | 2016-09-22 | Pouring type industrial high-temperature heating furnace and usage method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106440786A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106969629A (en) * | 2017-04-30 | 2017-07-21 | 盐城易宝路轮胎有限公司 | A kind of automobile tire manufactures hot melting furnace |
| CN107335394A (en) * | 2017-09-01 | 2017-11-10 | 江苏维尔炉业有限公司 | A kind of reactor heating furnace for being conveniently replaceable heating element heater |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3278295A (en) * | 1960-07-07 | 1966-10-11 | Ostberg Jan-Erik | Method of stirring dispersing or homogenizing metal or slag charges having a temperature of at least 800deg. c. |
| JPH10185438A (en) * | 1996-12-13 | 1998-07-14 | Kiichi Kin | Electric furnace for refining gold |
| JP2000356473A (en) * | 1999-06-16 | 2000-12-26 | Fuji Electric Co Ltd | Crucible type induction furnace |
| CN102384646A (en) * | 2010-09-02 | 2012-03-21 | 方强 | Crucible, furnace body and crucible resistor furnace for realizing internally heating |
| CN103090667A (en) * | 2011-11-08 | 2013-05-08 | 苏州新长光热能科技有限公司 | Novel rectangular down-dip holding furnace |
| CN203286888U (en) * | 2013-04-24 | 2013-11-13 | 岳阳宇航新材料有限公司 | Fully-closed magnesium alloy vacuum melting furnace |
| CN103983105A (en) * | 2014-05-29 | 2014-08-13 | 芜湖长启炉业有限公司 | Directly-heated type aluminum base material melting furnace |
-
2016
- 2016-09-22 CN CN201610838539.3A patent/CN106440786A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3278295A (en) * | 1960-07-07 | 1966-10-11 | Ostberg Jan-Erik | Method of stirring dispersing or homogenizing metal or slag charges having a temperature of at least 800deg. c. |
| JPH10185438A (en) * | 1996-12-13 | 1998-07-14 | Kiichi Kin | Electric furnace for refining gold |
| JP2000356473A (en) * | 1999-06-16 | 2000-12-26 | Fuji Electric Co Ltd | Crucible type induction furnace |
| CN102384646A (en) * | 2010-09-02 | 2012-03-21 | 方强 | Crucible, furnace body and crucible resistor furnace for realizing internally heating |
| CN103090667A (en) * | 2011-11-08 | 2013-05-08 | 苏州新长光热能科技有限公司 | Novel rectangular down-dip holding furnace |
| CN203286888U (en) * | 2013-04-24 | 2013-11-13 | 岳阳宇航新材料有限公司 | Fully-closed magnesium alloy vacuum melting furnace |
| CN103983105A (en) * | 2014-05-29 | 2014-08-13 | 芜湖长启炉业有限公司 | Directly-heated type aluminum base material melting furnace |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106969629A (en) * | 2017-04-30 | 2017-07-21 | 盐城易宝路轮胎有限公司 | A kind of automobile tire manufactures hot melting furnace |
| CN107335394A (en) * | 2017-09-01 | 2017-11-10 | 江苏维尔炉业有限公司 | A kind of reactor heating furnace for being conveniently replaceable heating element heater |
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Application publication date: 20170222 |