CN106439905A - Micro-variable combustion control system of efficient energy saving foam ceramic kiln - Google Patents
Micro-variable combustion control system of efficient energy saving foam ceramic kiln Download PDFInfo
- Publication number
- CN106439905A CN106439905A CN201510704287.0A CN201510704287A CN106439905A CN 106439905 A CN106439905 A CN 106439905A CN 201510704287 A CN201510704287 A CN 201510704287A CN 106439905 A CN106439905 A CN 106439905A
- Authority
- CN
- China
- Prior art keywords
- micro
- control system
- pressure
- energy saving
- orifice plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention discloses a micro-variable combustion control system of an efficient energy saving foam ceramic kiln. The micro-variable combustion control system of the efficient energy saving foam ceramic kiln comprises multiple control units, a first hole plate, a pressure switch, a pressure gauge, an air pressure low-pressure protection switch, a combustion assisting fan and an air gate controller; the control units include burners, stainless steel hoses, first ball valves, second hole plates, proportional electromagnetic valves, second ball valves, actuators, third hole plates and second hoses; the pressure switch is connected with the pressure gauge, the air pressure low-pressure protection switch, the combustion assisting fan and the air gate controller in sequence; one ends of the burners are connected with the first ball valves, the second hole plates, the proportional electromagnetic valves and the second ball valves through the stainless steel hoses in sequence; and the other ends of the burners are connected with the third hole plates and the actuators through the second hoses in sequence. The micro-variable combustion control system of the efficient energy saving foam ceramic kiln is skillful in structural design, energy-saved, environment-friendly, low in energy consumption, stable and reliable in quality and long in service life.
Description
Technical field
The present invention relates to a kind of foamed ceramics tunnel cave or roller kilns, micro- variable combustion control system of more particularly, to a kind of energy-efficient foamed ceramics kiln.
Background technology
Current foamed ceramics tunnel cave or the combustion control system of roller kilns employing, are the ratio control systems based on combustion gas.It has the defect of three aspects：1. due to being the way of fixing combustion air, there is substantial amounts of excess air to be injected in kiln in the soaking period, the heat that this partial air consumes is unnecessary；2. control due to using continuous way ratio, based on the difference of thermal signal and signal of telecommunication transmission speed, the fluctuation up or down based on design temperature is very frequent, can produce many firing defects；3. this system does not generally focus on the thermal output efficiency of burner itself that is to say, that the height of burner thermal output efficiency, for this system, can not manifest quality.Due to the defect of this three aspect, directly result in the raising of kiln heat input burner gas consumption.
Content of the invention
For overcoming disadvantages mentioned above, the present invention provides a kind of smart structural design, energy-conserving and environment-protective, energy consumption is low, steady quality is reliable, micro- variable combustion control system of the energy-efficient foamed ceramics kiln of long service life.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of micro- variable combustion control system of energy-efficient foamed ceramics kiln, including some control groups, first orifice plate, pressure switch, pressure gauge, air pressure low-voltage protective switch, combustion fan, air lock controller, described control group includes burner, stainless steel flexible hose, first ball valve, second orifice plate, proportional solenoid, second ball valve, executor, 3rd orifice plate, second flexible pipe, described pressure switch successively with pressure gauge, air pressure low-voltage protective switch, combustion fan, air lock controller is connected, one end of described burner pass through stainless steel flexible hose successively with the first ball valve, second orifice plate, proportional solenoid, second ball valve is connected, the other end of described burner pass through the second flexible pipe successively with the 3rd orifice plate, executor is connected.
It is an advantage of the invention that：This product structure is simple, design is ingenious, by the accurate input of combustion system energy, and formation is suitable for micro- variable burning of energy actual consumption and control system, energy-conservation on the premise of as much as possible eliminating unnecessary fuel consumption when product burns till on this basis.
Brief description
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is enlarged diagram at Figure 1A.
Fig. 3 is the structural representation of control group.
Specific embodiment
With reference to Fig. 1、Fig. 2、Fig. 3,A kind of micro- variable combustion control system of energy-efficient foamed ceramics kiln，Including some control groups 1、First orifice plate 2、Pressure switch 3、Pressure gauge 4、Air pressure low-voltage protective switch 5、Combustion fan 6、Air lock controller 7，Described control group 1 includes burner 8、Stainless steel flexible hose 9、First ball valve 10、Second orifice plate 11、Proportional solenoid 12、Second ball valve 13，Executor 14、3rd orifice plate 15、Second flexible pipe 16，Described pressure switch 3 successively with pressure gauge 4、Air pressure low-voltage protective switch 5、Combustion fan 6、Air lock controller 7 is connected，One end of described burner 8 pass through stainless steel flexible hose 9 successively with the first ball valve 10、Second orifice plate 11、Proportional solenoid 12、Second ball valve 13 is connected，The other end of described burner 8 pass through the second flexible pipe 16 successively with the 3rd orifice plate 15、Executor 14 is connected.This patent passes through the accurate input of combustion system energy, and formation is suitable for micro- variable burning of energy actual consumption and control system, energy-conservation on the premise of as much as possible eliminating unnecessary fuel consumption when product burns till on this basis.The consumption of this patent energy saving in terms of three：1. select the efficient burner of suitable thermal output；2. the combustion air based on fixing air-fuel ratio and fuel gas buring control；3. control micro- variable heat output of burner, actual heat demand amount when infinite approach product burns till by pid loop.By the measure of above-mentioned three aspects, controlled using the traditional ratio based on combustion gas of the burn-up fraction of micro- variable system and want energy-conservation more than 15%.
Additionally, the present invention is not limited to above-mentioned embodiment, as long as it reaches the technique effect of the present invention with essentially identical means, protection scope of the present invention all should be belonged to.
Claims (1)
1. a kind of micro- variable combustion control system of energy-efficient foamed ceramics kiln, including some control groups, the first orifice plate, pressure switch, pressure gauge, air pressure low-voltage protective switch, combustion fan, air lock controller it is characterised in that：Described control group includes burner, stainless steel flexible hose, the first ball valve, the second orifice plate, proportional solenoid, the second ball valve; executor, the 3rd orifice plate, the second flexible pipe; described pressure switch is connected with pressure gauge, air pressure low-voltage protective switch, combustion fan, air lock controller successively; one end of described burner is connected with the first ball valve, the second orifice plate, proportional solenoid, the second ball valve successively by stainless steel flexible hose, and the other end of described burner is connected with the 3rd orifice plate, executor successively by the second flexible pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510704287.0A CN106439905A (en) | 2015-10-27 | 2015-10-27 | Micro-variable combustion control system of efficient energy saving foam ceramic kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510704287.0A CN106439905A (en) | 2015-10-27 | 2015-10-27 | Micro-variable combustion control system of efficient energy saving foam ceramic kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106439905A true CN106439905A (en) | 2017-02-22 |
Family
ID=58093989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510704287.0A Pending CN106439905A (en) | 2015-10-27 | 2015-10-27 | Micro-variable combustion control system of efficient energy saving foam ceramic kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106439905A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1040481A (en) * | 1962-05-07 | 1966-08-24 | Steimer Alois | Improvements in or relating to tunnel kilns for the ceramic industry |
| CN201407893Y (en) * | 2009-05-21 | 2010-02-17 | 华南理工大学 | Impulse grouping control burning broad-body ceramic roller kiln |
| CN202675857U (en) * | 2012-07-26 | 2013-01-16 | 福建省佳美集团公司 | Wide-body energy-saving and environment-friendly tunnel kiln |
| CN103148700A (en) * | 2013-03-12 | 2013-06-12 | 泉州市燃气有限公司 | Energy-saving roller kiln and use method thereof |
| CN203546117U (en) * | 2013-10-14 | 2014-04-16 | 重庆锦和鸿科技有限公司 | Automatic control system for annealing furnace |
| CN103982911A (en) * | 2014-04-25 | 2014-08-13 | 广东工业大学 | Segmented ceramic kiln fuel gas and air linkage control system |
| CN205156023U (en) * | 2015-10-27 | 2016-04-13 | 广东中鹏热能科技有限公司 | Little variable burning control system of energy -efficient foam ceramic kiln |
-
2015
- 2015-10-27 CN CN201510704287.0A patent/CN106439905A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1040481A (en) * | 1962-05-07 | 1966-08-24 | Steimer Alois | Improvements in or relating to tunnel kilns for the ceramic industry |
| CN201407893Y (en) * | 2009-05-21 | 2010-02-17 | 华南理工大学 | Impulse grouping control burning broad-body ceramic roller kiln |
| CN202675857U (en) * | 2012-07-26 | 2013-01-16 | 福建省佳美集团公司 | Wide-body energy-saving and environment-friendly tunnel kiln |
| CN103148700A (en) * | 2013-03-12 | 2013-06-12 | 泉州市燃气有限公司 | Energy-saving roller kiln and use method thereof |
| CN203546117U (en) * | 2013-10-14 | 2014-04-16 | 重庆锦和鸿科技有限公司 | Automatic control system for annealing furnace |
| CN103982911A (en) * | 2014-04-25 | 2014-08-13 | 广东工业大学 | Segmented ceramic kiln fuel gas and air linkage control system |
| CN205156023U (en) * | 2015-10-27 | 2016-04-13 | 广东中鹏热能科技有限公司 | Little variable burning control system of energy -efficient foam ceramic kiln |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101762154B (en) | Energy-saving ceramic tunnel kiln | |
| CN103727784B (en) | A kind of energy saving of system method of domestic ceramics oxygen-enriched combusting shuttle kiln | |
| CN202284895U (en) | Combustion system for gas chamber heating furnace | |
| CN103982911B (en) | Segmented ceramic kiln fuel gas and air linkage control system | |
| CN101344264A (en) | Mixed combustion control system of oxygen-enriched and full-oxygen combustion ceramic roller kiln | |
| CN201255573Y (en) | Ceramic sintered roller kiln | |
| CN103148700A (en) | Energy-saving roller kiln and use method thereof | |
| CN202281500U (en) | Heating system of gas-fired bogie furnace | |
| CN113532787B (en) | Measurement and control device of heat storage heater for wind tunnel experiment | |
| CN202947133U (en) | Combustion device alternately using different gas fuels | |
| CN107091577A (en) | A kind of online linear scale control combustion system and its control method | |
| CN113701982A (en) | Measurement and control method of heat storage heater for wind tunnel experiment | |
| CN201525852U (en) | Baking equipment of hot blast stove | |
| CN210718646U (en) | Pulse heating furnace system | |
| CN205156023U (en) | Little variable burning control system of energy -efficient foam ceramic kiln | |
| CN106439905A (en) | Micro-variable combustion control system of efficient energy saving foam ceramic kiln | |
| CN203298342U (en) | Combustion control system of heat treatment furnace | |
| CN204097319U (en) | Annealing furnace entrance sheet glass edge combustion heating system | |
| CN204176647U (en) | A kind of industrial furnace oxygen enrichment energy-saving burner | |
| CN103791490B (en) | Oxygen-enriched atmosphere ceramic sintering system and ceramic sintering method | |
| CN203128389U (en) | Glass kiln passage pure oxygen combustor component | |
| CN210662857U (en) | Combustion structure for industrial kiln | |
| Zhong et al. | Application of double-regenerative radiant tube technology on roller hearth normalizing furnace | |
| CN104373953A (en) | Intelligent combustion system comprising restriction orifice plates | |
| CN205261541U (en) | Low NOx gas combustion ware of adjustable isolation flame |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170222 |
|
| WD01 | Invention patent application deemed withdrawn after publication |