A kind of flexible pipe and its manufacture method
Technical field
The present invention relates to pipe technology field is and in particular to a kind of flexible pipe and its manufacture method.
Background technology
Water pipe is one of the article that all can contact in people's daily life, and general length of pipe and thickness are all
It is changeless, therefore, in use, when in occasion needs such as carwash, pouring gardens floriculture
During the liquid such as transmission water, if institute's land used is far apart with water head site, it usually needs long pipeline,
So water pipe in use, may increase the abrasion of tube wall, easily make through many places friction and turning
Become the phenomenons such as leak, and the length of pipeline generally immobilizes, therefore many using, in water pipe, having
Inconvenience, brings a lot of troubles, simultaneously because the technical method producing flexible pipe remains traditional one
Body formed technique, if water pipe partial destruction may result in scrapping of whole water pipe, also can be to water
The resource of tube material and economy cause greatly to waste.
Content of the invention
The present invention provides a kind of flexible pipe and its manufacture method, can solve the problem that one of above-mentioned technical problem or
Multiple.
According to an aspect of the present invention, the present invention provides a kind of flexible pipe, including spring wear-resistant pipe, braiding
Outer tube, waterproof layer and rubber inner tube, spring Wear resistance sleeve, outside braiding outer tube, weaves the outer of outer tube
Waterproof layer is coated with portion surface, braiding outer tube is arranged with rubber inner tube.By outside braiding outer tube
Side is arranged with spring wear-resistant pipe, can prevent braiding outer tube from directly contacting friction with ground, improve flexible pipe
Overall wearability, is coated with waterproof layer in the outer tube outer surface of braiding at the same time simultaneously, can also improve soft
The overall water proofing property of pipe and sealing, greatly extend the service life of flexible pipe.
In some embodiments, also include wearing layer, wearing layer is fixed on the inwall of braiding outer tube.
By being provided with wearing layer on braiding outer tube wall, prevent from weaving outer tube directly with rubber inner tube friction,
Improve the service life of rubber inner tube.
In some embodiments, spring wear-resistant pipe is made up of plastics or metal alloy.By plastics or
Person's metal alloy makes spring wear-resistant pipe, can greatly improve the rub proofness of spring wear-resistant pipe.
In some embodiments, the length of braiding outer tube is longer than the length of rubber inner tube, braiding outer tube
After two ends are fixing with the two ends of rubber inner tube, braiding outer tube is in accordion.Braiding outer tube is long more same than rubber inner tube
When bigger than rubber inner tube external diameter, stretching and the expansion of rubber inner tube can be facilitated.
In some embodiments, rubber inner tube has elasticity, and rubber inner tube is compiled after being filled with expansion of liquids
The fold knitting outer tube disappears.After being filled with liquid, the disappearance of braiding outer tube fold can be to the pressure of rubber inner tube
Play certain control action, prevent rubber inner tube pressure excessive, burst.
According to an aspect of the present invention, provide a kind of manufacture method of flexible pipe, comprise the steps:
Step 1, prepare spring wear-resistant pipe, hard plastic bar is made helical form, form spring wear-resistant pipe;
Step 2, preparation braiding outer tube, chemical fiber is made braiding outer tube by braiding;
Step 3, coating waterproof layer, immerse in liquid waterproofing agent by after braiding outer tube heat drying, subsequently
Take out braiding outer tube and put into drying waterproofing agent in baking oven, form waterproof layer;
Step 4, prepare wearing layer, soft highstrenghtpiston is made the wearing layer of tubulose;
Step 5, bonding braiding outer tube and wearing layer, wearing layer is bonded in braiding outer tube by binding agent
On wall;
Step 6, prepare rubber inner tube, first rubber raw materials are made the internal tubular body in hollow, then again will
Tubular body puts into heating sulfuration in baking oven, and sulfuration makes described rubber inner tube after terminating;
Rubber inner tube is first penetrated braiding outer by step 7, group shock mount wear-resistant pipe, braiding outer tube and rubber inner tube
In pipe and fixing, then braiding outer tube is penetrated in spring wear-resistant pipe and fixing.By manufacturing in rubber respectively
Pipe, braiding outer tube and spring wear-resistant pipe, then be combined installing, the parts damages of the present invention can be facilitated
When being capable of quick-replaceable.
In some embodiments, in step 3, the temperature of braiding outer tube heat drying is 80 DEG C, braiding
The temperature that drying waterproofing agent in baking oven put into by outer tube is 80 DEG C.Waterproofing agent is facilitated to be coated in volume at this temperature
Knit the surface of outer tube, improve the water proofing property of braiding outer tube.
In some embodiments, in step 5, wearing layer passes through binding agent under high-temperature and high-pressure conditions
It is bonded on the inwall of braiding outer tube, temperature is 80 DEG C~100 DEG C, pressure is 0.1MPa~0.2MPa.
In the environment of this temperature and pressure, facilitate the connection of wearing layer and braiding outer tube.
In some embodiments, in step 6, the heating-up temperature that tubular body is put in baking oven is
120 DEG C~140 DEG C, the time of sulfuration is 1 hour~1.5 hours.At this temperature and cure time, side
Just the preparation of rubber inner tube.
In some embodiments, in step 7, rubber inner tube is externally threaded by being provided with braiding outer tube
Union joint is fixed, and braiding outer tube is fixed by setting female union joint with spring wear-resistant pipe.By setting
There is the convenient dismounting weaving outer tube and telescoping tube of union joint and be connected.
Brief description
Fig. 1 is the section of structure of one embodiment of the present invention;
Fig. 2 is the structural representation of one embodiment of the present invention;
Fig. 3 is the waterproof layer of one embodiment of the present invention, weaves outer tube, wearing layer and rubber inner tube
Connection diagram;
Fig. 4 is the manufacture method flow chart of one embodiment of the present invention.
Specific embodiment
With reference to Figure of description, the present invention is described in more detail.
As depicted in figs. 1 and 2, including in spring wear-resistant pipe 1, waterproof layer 2, braiding outer tube 3 and rubber
Pipe 5, spring wear-resistant pipe 1 is sheathed on outside braiding outer tube 3, and the outer surface of braiding outer tube 3 coats
There is waterproof layer 2, inside braiding outer tube 3, be arranged with rubber inner tube 5.Specifically, spring wear-resistant pipe 1
Can be made up of plastics or metal alloy.Spring wear-resistant pipe 1 is sheathed on outside braiding outer tube 3, braiding
Outer tube 3 is sheathed on outside rubber inner tube 5.By spring wear-resistant pipe 1, braiding outer tube 3 and rubber inner tube 5
The sheathed layer by layer formation present invention, be not only simple in structure, the convenient replacing to each part, simultaneously because compiling
The outer surface knitting outer tube 3 is coated with waterproof layer 2, can also be great while so that caliber of the present invention is diminished
Improve wearability and the water proof anti-soil of the present invention, extend the service life of flexible pipe.
In some preferred versions, as shown in figure 3, also including wearing layer 4, wearing layer 4 is fixed on volume
Knit on the inwall of outer tube 3.Furtherly, in a tubular form, braiding outer tube 3 passes through binding agent and glues wearing layer 4
Patch is sheathed on the outside of wearing layer 4, makes wearing layer 4 form an entirety with braiding outer tube 3.By setting
Putting wearing layer 4 can prevent the direct friction of braiding outer tube 3 and rubber inner tube 5 from leading to rubber inner tube 5
Damage, improve rubber inner tube 5 life-span.
In some preferred versions, the length of braiding outer tube 3 can be longer than the length of rubber inner tube 5, compiles
Braiding outer tube 3 after union joint is fixing is in accordion with the two ends of rubber inner tube 5 to knit the two ends of outer tube 3.
Rubber inner tube 5 has elasticity, and the fold that rubber inner tube 5 weaves outer tube 3 after being filled with expansion of liquids disappears.
The Design of length of braiding outer tube 3 is grown up in the length of rubber inner tube 5, rubber inner tube 5 can be facilitated to fill
Enter the stretching of the expansion after liquid, play the effect limiting rubber inner tube 5, prevent rubber inner tube 5 from expanding quick-fried
Split.
Below the manufacture method of the present invention is described in further detail.
As shown in figure 4, the manufacture method of the present invention comprises the steps:
Step 1, prepare spring wear-resistant pipe 1, hard plastic bar is made helical form, form spring wear-resistant pipe
1;Furtherly, spring wear-resistant pipe 1 is prepared by hard plastic bar, and is extruded into spring by extruder
Spiral coil, hard plastic bar is PVC, PU and TPE material.
Step 2, preparation braiding outer tube 3, chemical fiber is made braiding outer tube 3 by braiding;Further
Say, this weaving passes through warp 1 and 2, parallel passes through to intersect on braider and is woven into cylinder up and down
Shape.
Step 3, coating waterproof layer 2, immerse in liquid waterproofing agent by after braiding outer tube 3 heat drying,
Subsequently take out braiding outer tube 3 and put into drying waterproofing agent in baking oven, form waterproof layer 2;In some enforcements
In example, braiding outer tube 3 is put into 5 minutes in baking oven, when braiding outer tube 3 surface reaches 80 DEG C, will
It takes out from baking oven and immerses in liquid TPU waterproofing agent, makes the surface-coated one of braiding outer tube 3
The waterproof layer 2 that layer liquid TPU waterproofing agent is formed, then the braiding outer tube 3 with TPU waterproofing agent is put
Enter and dry 20 minutes so as to the outer surface of braiding outer tube 3 adheres to soft waterproof layer 2 in 80 DEG C of baking oven,
Play waterproof and antifouling effect.
Step 4, prepare wearing layer 4, soft highstrenghtpiston is made the wearing layer 4 of tubulose;Further
Say, soft highstrenghtpiston can be PVC, PU and TPE material, wearing layer 4 passes through water cooling shape
Become.
Step 5, bonding braiding outer tube 3 and wearing layer 4, wearing layer 4 is bonded in braiding by binding agent
On the inwall of outer tube 3;Furtherly, wearing layer 4 passes through polyurethane sticking under high-temperature and high-pressure conditions
Agent is bonded on the inwall of braiding outer tube 3, and temperature is about 80 DEG C~100 DEG C, and pressure is about
0.1MPa~0.2MPa.Temperature be 80 DEG C, pressure be 0.1MPa when, braiding outer tube 3 with wear-resisting
Layer 4 can preferably be mutually bonded and also allow for mutually peeling off simultaneously;It is 90 DEG C in temperature, pressure is
During 0.15MPa, braiding outer tube 3 can reach best adhering state with wearing layer 4;In temperature
For 100 DEG C, when pressure is 0.2MPa, braiding outer tube 3 can be firmly bonding with wearing layer 4,
It is difficult mutually to peel off.
Step 6, prepare rubber inner tube 5, first rubber raw materials are made the internal tubular body in hollow, then
Again tubular body is put into heating sulfuration in baking oven, sulfuration makes gum elastic inner tube 5 after terminating;Further
Say, tubular body is put into heating-up temperature in baking oven and is about 120 DEG C~140 DEG C, the time of sulfuration is about
1 hour~1.5 hours.When heating-up temperature is 120 DEG C, cure time is 1 hour, the rubber being formed
Inner tube 5 elasticity is less, is adapted in use in the less environment of fluid pressure;When heating-up temperature is 130 DEG C,
Cure time is 1.25 hours, and rubber inner tube 5 elasticity being formed is moderate, is adapted in use to transmitting big portion
Divide in the environment of liquid;When heating-up temperature is 140 DEG C, cure time is 1.5 hours, is adapted in use in liquid
The larger occasion of body pressure.Producer can be according to the difference of product use environment, and it is suitable flexibly to select
Heating-up temperature and cure time, thus produce different products.
Step 7, group shock mount wear-resistant pipe 1, braiding outer tube 3 and rubber inner tube 5, first by rubber inner tube 5
Penetrate in braiding outer tube 3 and fixing, then braiding outer tube 3 is penetrated in spring wear-resistant pipe 1 and fixing.Make
For a kind of preferred version, rubber inner tube 5 is fixed by being provided with externally threaded union joint with braiding outer tube 3,
Braiding outer tube 3 is fixed by setting female union joint with spring wear-resistant pipe 1.Threadedly connect
Connect each part, be conducive to the maintenance when one of parts damages and replacing.
The above is only the optimal way of the present invention it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, some similar deformation can also be made and change
Enter, these also should be regarded as within protection scope of the present invention.