CN106438545A - Load sensing type balance valve - Google Patents

Load sensing type balance valve Download PDF

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Publication number
CN106438545A
CN106438545A CN201610905053.7A CN201610905053A CN106438545A CN 106438545 A CN106438545 A CN 106438545A CN 201610905053 A CN201610905053 A CN 201610905053A CN 106438545 A CN106438545 A CN 106438545A
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China
Prior art keywords
valve
load
cavity
chamber
plunger
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Granted
Application number
CN201610905053.7A
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Chinese (zh)
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CN106438545B (en
Inventor
单俊峰
罗占涛
姚海峰
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Zhejiang Sanshang Zhidi Technology Co ltd
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Zhejiang Huayi Precision Machinery Co Ltd
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Priority to CN201610905053.7A priority Critical patent/CN106438545B/en
Publication of CN106438545A publication Critical patent/CN106438545A/en
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Publication of CN106438545B publication Critical patent/CN106438545B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Safety Valves (AREA)

Abstract

The invention discloses a load sensing type balance valve. The load sensing type balance valve comprises a valve sleeve. A front valve sleeve cavity is formed in the front portion of the valve sleeve, and a rear valve sleeve cavity is formed in the rear portion of the valve sleeve. A main valve cavity comprises a front segment cavity body, a middle segment cavity body and a rear segment cavity body. A main valve element is arranged in the main valve cavity. The rear valve sleeve cavity is internally provided with a reset spring and a spring seat, wherein the reset spring is connected with the front end of the main valve element in an abutted manner, and the spring seat is connected with the front end of the reset spring in an abutted manner. A one-way valve achieving communicating from the rear portion to the front portion in one direction is arranged at the front portion of the middle segment cavity body, and connection and disconnection of the one-way valve are controlled through the main valve element. A valve body is provided with a load opening communicating with the rear portion of the middle segment cavity body. The valve body is provided with an oil outlet communicating with the rear portion of the front segment cavity body. The balance valve is provided with a load sensing oil channel enabling the load opening to communicate with the front valve sleeve cavity. A plunger adjusting assembly driven by load sensing hydraulic pressure oil conveyed through the load sensing oil channel is arranged between the front valve sleeve cavity and the rear valve sleeve cavity. According to the load sensing type balance valve, when a small load or no load exists, the pilot pressure will be reduced along with reducing of the load, and the purpose of saving energy is achieved.

Description

Load-transducing type balanced valve
Technical field
The present invention relates to hydraulic valve, and in particular to balanced valve.
Background technology
Balanced valve, also known as load movement control valve, also has title motion control valve, by increasing back during load movement Oily back pressure, realizes balanced load, and held stationary moves, and as pilot port and working hole connect the work of actuator respectively Mouthful, closed loop control can be formed, effective regime flow, thus play stabilized speed function.As balanced valve mainly increases back pressure, and And set pressure generally bigger than maximum load 30%~50%, thus balanced valve is belonging to dissipative cell in systems, passes through The consumption of power is stable to obtain.Currently available technology is all fixing setting pressure, generally 1.3~1.5 times maximum loads, when Load diminishes or similarly needs the so big back pressure of full load when unloaded, thus must increase pilot pressure, is set with opening Fixed pressure, this will result in unnecessary idle work output, cause energy dissipation.
Therefore, current balanced valve there is in use, 1, set pressure can not with load size and change; 2nd, pilot control pressure changes with the change of load;3rd, need to preset pressure according to load;4th, power consumption is big.
Content of the invention
The technical problem to be solved is exactly to provide a kind of load-transducing type balanced valve so that main valve plug reset bullet The pressure that sets of spring changes with the change of load.
For solving above-mentioned technical problem, the present invention is adopted the following technical scheme that:Load-transducing type balanced valve, including being provided with master The valve body of valve pocket and the valve pocket for docking with main valve chamber front opening, the front portion of the valve pocket is provided with front valve pocket chamber, the valve pocket Rear portion is provided with rear valve pocket chamber, and the main valve chamber includes leading portion cavity, stage casing cavity and back segment cavity, before the valve pocket is provided with insertion The cylinder section of section cavity, is provided with main valve plug in the main valve chamber, the rear valve pocket intracavity is provided with and answering that main valve plug front end abuts The position spring and spring base for abutting with back-moving spring front end, the front portion of the stage casing cavity be provided with unilaterally connected from the front to the back and by The check valve of main valve plug control break-make, offers the load port for connecting with stage casing chamber rear, on the valve body on the valve body The oil-out for connecting with leading portion chamber rear is offered, and the balanced valve is provided with the load-transducing that load port is connected with front valve pocket chamber Oil duct, is provided with the load-transducing hydraulic pressure oil for being transmitted by load-transducing oil duct between the front valve pocket chamber and rear valve pocket chamber The plunger adjusting part of driving, the plunger adjusting part is acted on spring base and back-moving spring is adjusted multiple so as to realize The setting pressure of position spring changes with load pressure and changes.
Preferably, the middle part of the cylinder section is provided with the sealing flange for coordinating with the slipper seal of leading portion cavity internal perisporium, institute Stating valve pocket and the stud section being connected with main valve chamber mouth thread being provided with front side of cylinder section, the leading portion cavity is in sealing flange and spiral shell Between shell of column formed before annular housing, the leading portion cavity be provided with rear side of sealing flange after annular housing.
Preferably, the load-transducing oil duct includes anterior axially axially extending section and axial direction from load port to valve body The vertical and radial section that connects with front annular housing in the front end of section, the stud section is communicated with front annular housing and front valve pocket chamber Intercommunicating pore.
Preferably, the first damping screw plug is provided with the radial section.
Preferably, the front portion of the main valve plug is provided with first conical surface for coordinating with check valve, and the main valve plug is in the first cone Second conical surface being oppositely arranged with first conical surface is provided with rear side of face, and the rear portion of the main valve plug is provided with and back segment cavity slipper seal Cylinder seal section, second conical surface by load port hydraulic pressure oil hydraulic action area be A1, first conical surface It is A2 by the hydraulic action area of the hydraulic pressure oil of load port so that main valve plug is by the hydraulic pressure oil active area of load port For A2-A1, the plunger adjusting part is A3 by the hydraulic action area of hydraulic pressure oil, and A3 is 1.3 times of A2-A1.
Preferably, the valve pocket is provided with plunger hole between front valve pocket chamber and rear valve pocket chamber, the plunger adjusting part bag The plunger for arranging in plunger hole slipper seal is included,
Preferably, the plunger adjusting part also include between spring base and plunger arrange steel ball, the spring base and Plunger is provided with the taper surface with steel ball mating spherical surfaces.
Preferably, between the spring base and plunger, steel ball is provided with, the spring base and plunger are provided with and are joined with steel ball sphere The taper surface of conjunction.
Preferably, the check valve includes valve seat and the one-way valve spring for abutting with valve seat, the valve seat and stage casing cavity Internal perisporium sealing coordinates, and the one-way valve spring abutted with back-up ring, the stage casing cavity internal perisporium be provided with to back-up ring carry out spacing Limited step.
Preferably, the rear portion of the valve body is provided with valve body back cavity and the guide's a bite for connecting with valve body back cavity, guide two Mouthful, the valve body is provided with stepped hole between back segment cavity and valve body back cavity, and the step in the hole is provided with the second damping screw plug.
Preferably, the oral area in the front valve pocket chamber is provided with sealing screw plug.
The present invention is provided with the load-transducing oil duct for connecting load port with front valve pocket chamber, and load-transducing hydraulic pressure oil drives Plunger adjusting part, so that plunger adjusting part and spring base is acted on and be adjusted back-moving spring so that back-moving spring Set pressure to change with the change of load.While pilot pressure also changes with the size variation of load, so that little When load or zero load, pilot pressure will reduce with load and reduce, and reach the purpose of energy-conservation.
In addition, the active area of back-moving spring place spring cavity is 1.3 times of main valve plug active area, so as to back-moving spring User can not needed to set and adjust.
Therefore, the invention has the beneficial effects as follows:
1st, loaded self-adaptive, need not preset pressure;2nd, back pressure is higher by 30% than load forever, security performance height;3、 Vibrations are little, no utter long and high-pitched sounds;4th, 15% or so can save energy.
Description of the drawings
The invention will be further described with reference to the accompanying drawings and detailed description:
Fig. 1 is the load-transducing type balanced valve profile of the present invention;
Fig. 2 is the load-transducing type balanced valve hydraulic schematic diagram of the present invention;
Fig. 3 is the load-transducing type balanced valve partial enlarged drawing of the present invention;
Fig. 4 a is the fundamental diagram of common balanced valve;
Fig. 4 b is the fundamental diagram of the load-transducing type balanced valve of the present invention.
Specific embodiment
Present invention is mainly used for various load the operating mode for changing greatly, such as there is unloaded and fully loaded, operating pressure when unloaded Relatively low, it is operating pressure and higher occasion when fully loaded, consumes compared with one-hour rating in unloaded or load larger.Specifically lead If the crane gear for being driven with hydraulic system, straddle truck, wheel-mounted crane, agricultural machinery etc. in such as lifting appliance.
As shown in Figure 1 to Figure 3, load-transducing type balanced valve, including being provided with the valve body 2 of main valve chamber and opening with main valve chamber front portion The valve pocket 6 of mouth docking, the front portion of the valve pocket is provided with front valve pocket chamber, and the rear portion of the valve pocket is provided with rear valve pocket chamber, the front valve The oral area of mantle cavity is provided with sealing screw plug 13.
The main valve chamber includes leading portion cavity, stage casing cavity and back segment cavity, and the valve pocket is provided with and main valve chamber oral area spiral shell The stud section of stricture of vagina connection and the cylinder section of insertion leading portion cavity, the middle part of the cylinder section is provided with to be slided with leading portion cavity internal perisporium Dynamic sealing coordinate sealing flange, the leading portion cavity be provided between sealing flange and stud section before annular housing, described before Section cavity be provided with rear side of sealing flange after annular housing.
Main valve plug 3 is provided with the main valve chamber, and the rear valve pocket intracavity is provided with the back-moving spring 8 for abutting with main valve plug front end And the spring base 10 for abutting with back-moving spring front end, the front portion of the stage casing cavity is provided with unilaterally connected from the front to the back and by main valve The check valve 5 of core control break-make, is offered the load port C2 for being connected with stage casing chamber rear, opens on the valve body on the valve body It is provided with the oil-out V2 for connecting with leading portion chamber rear.
The balanced valve is provided with the load-transducing oil duct 7 for connecting load port C2 with front valve pocket chamber, the front valve pocket chamber and after The plunger adjusting part that the load-transducing hydraulic pressure oil for being transmitted by load-transducing oil duct drives, institute is provided between valve pocket chamber State plunger adjusting part act on spring base 10 and back-moving spring 8 is adjusted so as to realize the setting pressure of back-moving spring with Load pressure changes and changes.
Before the load-transducing oil duct 7 includes from load port to valve body anterior axially axially extending section and axial direction part The vertical and radial section that connects with front annular housing in end, the stud section is communicated with connecting for front annular housing and front valve pocket chamber Hole, is provided with the first damping screw plug 9 in the radial section.First damping screw plug 9 is dynamic antivibration, when load pressure is mutated, can To reduce compression shock, cushioning effect is played.
The valve pocket is provided with plunger hole between front valve pocket chamber and rear valve pocket chamber, and the plunger adjusting part is included in plunger The plunger 12 that hole slipper seal is arranged, the plunger adjusting part also includes the steel ball 11 for arranging between spring base and plunger, institute State spring base and plunger is provided with the taper surface with steel ball mating spherical surfaces.Steel ball 11 and plunger 12 form back-moving spring float conditions dress Put, when back-moving spring 8 weakens the swing of spring radial direction in compression process, less pressure shake and utter long and high-pitched sounds etc. unstable because Element.
The front portion of the main valve plug is provided with first conical surface for coordinating with check valve, and the main valve plug is set on rear side of first conical surface There are second conical surface being oppositely arranged with first conical surface, the rear portion of the main valve plug and back segment cavity slipper seal, second cone Face is A1 by the hydraulic action area of the hydraulic pressure oil of C2 mouth, and first conical surface is made by the hydraulic pressure of the hydraulic pressure oil of C2 mouth It is A2 with area.Main valve plug 3 has sliding poppet valve core characteristic, seals at two-stage concentric two;Primary spools 3 are made by the liquid of load port C2 Pressure pressure oil active area is annulus area (A2-A1), by Accommodation area, relative can reduce the firm of back-moving spring 8 Degree, so that back-moving spring design is not limited by a space and does not reach required rigidity.
In addition, the plunger is A3 by the hydraulic action area of hydraulic pressure oil, and A3 is 1.3 times of A2-A1.Main valve plug 3, back-moving spring 8, spring base 10, steel ball 11, plunger 12 can regard main valve plug entirety as, and main valve plug entirety rear end is subject to Pt (A2- A1 hydraulic coupling), front end is subject to PtA3=1.3Pt (A2-A1) more than the power that rear end is subject to, thus first conical surface of main valve plug 3 To be closely against on the valve seat 5 of check valve, formed and seal well.
As Fig. 4 a, common balanced valve is once according to the size setting pressure P of load GtAfterwards, if declined in weight, it is assumed that Balanced valve pilot ratio is K, now PiHave to be larger than (Pt-Ps)/k value can just open balanced valve so that weight declines, it can be seen that Pt is a definite value, usually the 1.3 of maximum load times, i.e. 1.3PsmaxOnce, when unloaded, now Ps=0, i.e. Pi=Pt/ k.If adopting the invention balanced valve.Such as Fig. 4 b, due to PtWith PsChange and change and PtValue is equal to 1.3P forevers, because And Pi=(Pt-Ps)/k=(1.3Ps-Ps)/k=0.3Ps/ k, well imagines, when load is for zero load, the pressure required for Pi will Very little, that is to say, that the pressure of now pump output is very little, so as to reach energy-saving effect.
Plunger 12 combines to form action tank with valve pocket 6, and it A3, is just 1.3 times of A2-A1 area that active area is, steel Ball 11 heads on spring base 10, and spring base 10 press against back-moving spring 8, equivalent to regulation spring.C2 mouth oil liquid pressure is passed through overload Sense oil duct 7 is delivered to front valve pocket chamber, is converted into thrust through plunger 12, and the thrust magnitude is:F=PC2× A3=PC2 × 1.3 (A2- A1), i.e., 1.3 times of main valve plug 3 are acted on equal to C2 mouth pressure.So back-moving spring set pressure is equal to valve port pressure forever 1.3 again.
The check valve includes valve seat 5 and the one-way valve spring for abutting with valve seat, the valve seat and stage casing cavity internal perisporium Sealing coordinates, and the one-way valve spring abutted with back-up ring 4, the stage casing cavity internal perisporium be provided with back-up ring is carried out spacing spacing Step.
The rear portion of the valve body is provided with valve body back cavity and guide's a bite C1 for connecting with valve body back cavity, two mouthfuls of V1 of guide, The valve body is provided with stepped hole between back segment cavity and valve body back cavity, and the step in the hole is provided with the second damping screw plug 1.The Two damping screw plugs 1 are dynamic antivibration, when guide oil pressure starts suddenly, it is possible to reduce impact, play cushioning effect.
The load-transducing type balanced valve of the present invention can be balanced the load in hydraulic system, form unidirectional, throttling, overflow etc. Function, and balanced valve setting pressure can change self adjustment with load pressure change, it is ensured that back-moving spring compression Power is 1.3 times that load pressure acts on main valve plug power forever, that is to say that pressure produced by back-moving spring is load pressure forever 1.3 times.Have the advantages that simple structure, without the need for regulation, safety, energy-conservation.

Claims (10)

1. load-transducing type balanced valve, it is characterised in that:Including being provided with the valve body of main valve chamber and docking with main valve chamber front opening Valve pocket, the front portion of the valve pocket is provided with front valve pocket chamber, and the rear portion of the valve pocket is provided with rear valve pocket chamber, before the main valve chamber includes Section cavity, stage casing cavity and back segment cavity, the valve pocket is provided with the cylinder section of insertion leading portion cavity, is provided with master in the main valve chamber Valve element, the spring that the rear valve pocket intracavity is provided with the back-moving spring for being abutted with main valve plug front end and is abutted with back-moving spring front end Seat, the front portion of the stage casing cavity is provided with unilaterally connected from the front to the back and is controlled the check valve of break-make, the valve body by main valve plug On offer the load port for connecting with stage casing chamber rear, offer on the valve body fuel-displaced with what leading portion chamber rear was connected Mouthful, the balanced valve is provided with the load-transducing oil duct for connecting load port with front valve pocket chamber, the front valve pocket chamber and rear valve pocket chamber it Between be provided with the plunger adjusting part that the load-transducing hydraulic pressure oil for being transmitted by load-transducing oil duct drives, the plunger is adjusted Section component is acted on spring base and back-moving spring is adjusted become with load pressure so as to realize the setting pressure of back-moving spring Change and change.
2. load-transducing type balanced valve according to claim 1, it is characterised in that:The middle part of the cylinder section be provided with front The sealing flange that the slipper seal of section cavity internal perisporium coordinates, the valve pocket is provided with main valve chamber mouth thread even on front side of cylinder section The stud section for connecing, the leading portion cavity formed between sealing flange and stud section before annular housing, the leading portion cavity is close Rear annular housing is provided with rear side of envelope flange.
3. load-transducing type balanced valve according to claim 2, it is characterised in that:The load-transducing oil duct is included from negative Mouth is carried to the anterior axially axially extending section of radial section that is vertical with the front end of axial direction part and connecting with front annular housing of valve body, The stud section is communicated with the intercommunicating pore in front annular housing and front valve pocket chamber.
4. load-transducing type balanced valve according to claim 3, it is characterised in that:The first damping is provided with the radial section Screw plug.
5. the load-transducing type balanced valve according to any one of Claims 1-4, it is characterised in that:Before the main valve plug Portion is provided with first conical surface for coordinating with check valve, and the main valve plug is provided with rear side of first conical surface and is oppositely arranged with first conical surface Second conical surface, the rear portion of the main valve plug is provided with the cylinder seal section with back segment cavity slipper seal, and second conical surface is by negative The hydraulic action area for carrying the hydraulic pressure oil of mouth is A1, and first conical surface is by the hydraulic action of the hydraulic pressure oil of load port Area is A2 so that main valve plug is that A2-A1, the plunger adjusting part receives hydraulic pressure by the hydraulic pressure oil active area of load port The hydraulic action area of pressure oil is A3, and A3 is 1.3 times of A2-A1.
6. load-transducing type balanced valve according to claim 5, it is characterised in that:The valve pocket is in front valve pocket chamber and rear valve Plunger hole is provided between mantle cavity, and the plunger adjusting part includes the plunger for arranging in plunger hole slipper seal.
7. load-transducing type balanced valve according to claim 6, it is characterised in that:The plunger adjusting part also includes bullet The steel ball for arranging between spring abutment and plunger, the spring base and plunger are provided with the taper surface with steel ball mating spherical surfaces.
8. load-transducing type balanced valve according to claim 1, it is characterised in that:The check valve includes valve seat and and valve The one-way valve spring that seat is abutted, the valve seat is coordinated with stage casing cavity internal perisporium sealing, and the one-way valve spring is abutted with back-up ring, The stage casing cavity internal perisporium is provided with and carries out spacing limited step to back-up ring.
9. load-transducing type balanced valve according to claim 1, it is characterised in that:After the rear portion of the valve body is provided with valve body Chamber and the guide's a bite for connecting with valve body back cavity, two mouthfuls of guide, the valve body is provided between back segment cavity and valve body back cavity Stepped hole, the step in the hole is provided with the second damping screw plug.
10. load-transducing type balanced valve according to claim 1, it is characterised in that:The oral area in the front valve pocket chamber is provided with Sealing screw plug.
CN201610905053.7A 2016-10-17 2016-10-17 Load-transducing type balanced valve Active CN106438545B (en)

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Application Number Priority Date Filing Date Title
CN201610905053.7A CN106438545B (en) 2016-10-17 2016-10-17 Load-transducing type balanced valve

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CN106438545B CN106438545B (en) 2018-01-19

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107100771A (en) * 2017-05-15 2017-08-29 重庆红江机械有限责任公司 A kind of new micro- spray common-rail injector
CN107989840A (en) * 2017-11-23 2018-05-04 宁波文泽机电技术开发有限公司 A kind of damping control valve
CN108869435A (en) * 2018-07-20 2018-11-23 佛山信卓派思机械科技有限公司 A kind of load-transducing type balanced valve
CN108930681A (en) * 2018-08-21 2018-12-04 东莞海特帕沃液压科技有限公司 A kind of balanced valve of Discrete control
CN108953267A (en) * 2018-08-22 2018-12-07 东莞海特帕沃液压科技有限公司 A kind of flow type balanced valve
CN109555745A (en) * 2018-12-28 2019-04-02 浙江华益精密机械股份有限公司 Pressure-control valve
CN114321071A (en) * 2021-11-25 2022-04-12 江苏汇智高端工程机械创新中心有限公司 Adjustable load pressure compensation balance valve end cover and balance valve

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CN105971963A (en) * 2016-07-19 2016-09-28 宁波文泽机电技术开发有限公司 Flow type balancing valve
CN106015140A (en) * 2016-06-11 2016-10-12 宁波文泽机电技术开发有限公司 Balance valve
CN106015152A (en) * 2016-07-19 2016-10-12 宁波文泽机电技术开发有限公司 Slowly-opened and rapidly-closed flow type balance valve

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DE102007054135A1 (en) * 2007-11-14 2009-05-20 Hydac Filtertechnik Gmbh Hydraulic valve device
CN101943187A (en) * 2009-07-10 2011-01-12 上海立新液压有限公司 One-way balancing valve with brake unlocking port
DE202010005070U1 (en) * 2010-04-16 2010-07-08 BLASBERG GmbH Präszisionstechnik hydraulic valve
JP2013079692A (en) * 2011-10-05 2013-05-02 Shimadzu Corp Flow rate control valve
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CN105201942A (en) * 2014-10-24 2015-12-30 徐州重型机械有限公司 Balance valve and automobile crane
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CN105952703A (en) * 2016-06-22 2016-09-21 宁波文泽机电技术开发有限公司 Threaded cartridge type balance valve
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107100771A (en) * 2017-05-15 2017-08-29 重庆红江机械有限责任公司 A kind of new micro- spray common-rail injector
CN107100771B (en) * 2017-05-15 2023-06-23 重庆红江机械有限责任公司 Micro-injection common rail oil sprayer
CN107989840A (en) * 2017-11-23 2018-05-04 宁波文泽机电技术开发有限公司 A kind of damping control valve
CN108869435A (en) * 2018-07-20 2018-11-23 佛山信卓派思机械科技有限公司 A kind of load-transducing type balanced valve
CN108930681A (en) * 2018-08-21 2018-12-04 东莞海特帕沃液压科技有限公司 A kind of balanced valve of Discrete control
CN108953267A (en) * 2018-08-22 2018-12-07 东莞海特帕沃液压科技有限公司 A kind of flow type balanced valve
CN108953267B (en) * 2018-08-22 2020-08-14 上海昂极仪表科技有限公司 Flow type balance valve
CN109555745A (en) * 2018-12-28 2019-04-02 浙江华益精密机械股份有限公司 Pressure-control valve
CN109555745B (en) * 2018-12-28 2023-11-03 浙江三尚智迪科技有限公司 pressure control valve
CN114321071A (en) * 2021-11-25 2022-04-12 江苏汇智高端工程机械创新中心有限公司 Adjustable load pressure compensation balance valve end cover and balance valve
CN114321071B (en) * 2021-11-25 2024-04-02 江苏汇智高端工程机械创新中心有限公司 Adjustable load pressure compensation balance valve end cover and balance valve

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