CN106437703A - Navigation of mining machines - Google Patents

Navigation of mining machines Download PDF

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Publication number
CN106437703A
CN106437703A CN201610667615.9A CN201610667615A CN106437703A CN 106437703 A CN106437703 A CN 106437703A CN 201610667615 A CN201610667615 A CN 201610667615A CN 106437703 A CN106437703 A CN 106437703A
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China
Prior art keywords
mining machinery
signal
control signal
navigation system
machine
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CN201610667615.9A
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CN106437703B (en
Inventor
大卫·威廉·海恩斯沃
大卫·查尔斯·里德
P·B·里德
M·T·杜恩
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Commonwealth Scientific and Industrial Research Organization CSIRO
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Commonwealth Scientific and Industrial Research Organization CSIRO
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Priority claimed from AU2015903107A external-priority patent/AU2015903107A0/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/08Guiding the machine
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/24Remote control specially adapted for machines for slitting or completely freeing the mineral
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C21/00Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
    • G01C21/10Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration
    • G01C21/12Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning
    • G01C21/16Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by using measurements of speed or acceleration executed aboard the object being navigated; Dead reckoning by integrating acceleration or speed, i.e. inertial navigation

Abstract

Navigation of mining machines. This disclosure relates to a mining machine comprising a machine controller comprising a control output port for a machine control signal that controls movement of the mining machine and an inertial navigation system (INS). The INS comprises a position determination unit determining a position of the mining machine, and an input port for an input signal indicative of the movement of the mining machine, the input port being communicatively coupled to the position determination unit. The control output port of the machine controller is communicatively coupled to the input port for the input signal of the INS to allow the position determination unit to calculate a corrected position of the mining machine based on the machine control signal that controls the movement of the mining machine.

Description

The navigation of mining machinery
Cross-Reference to Related Applications
This application claims Australian Provisional Patent Application No.2015903107 of August in 2015 submission on the 4th is preferential Power, the content of this patent application is incorporated herein by reference.
Technical field
It relates to using the mining machinery of inertial navigation system with for determining the mining using inertial navigation system The method of the position of machine.
Background technology
Fig. 1 a illustrates to follow the underground coal mine 100 of house column type layout.To support ore deposit top in holding post (such as, post 104) (not Illustrate) while, by taking out coal come digging coal seam 102 from coal seam 102.Continuous miner 106 advances to new post 108 and 112 Between coal seam 102 in.Coal conveyor 112 will transport band system by the coal of continuous miner 106 digging, and then, carry system By coal towards ground transportation.
In order to the house column type layout in realizing a plan and follow may inclination or tilt coal seam 102 it is important that even Continuous coal-winning machine 106 is using accurate navigation system so that exact position can be determined while mining.
However, the external navigation system of such as gps signal, by formation absorption, therefore, is not useable for when underground continuously adopting Coal machine 106.Alternatively, inertial navigation system can be used in underground.But, because they depend on the integration of sensor signal, So their over times and suffer from drift error so that determined position inaccurate.
Fig. 1 b illustrates the control flow of continuous miner 106.Continuous miner 106 includes alignment system 152, alignment system 152 are used for generating control signal 154 (such as, brake signal) as the output of alignment system 152.Continuous miner 106 also wraps Include multiple external sensors 156 (such as, speedometer, steering angle and GPS sensor).Sensor 156 generates sensor signal and makees Input for alignment system 152.Alignment system 152 includes inertial navigation system, and inertial navigation system is defeated alignment system 152 The sensor signal 158 instruction continuous miner 106 entering end when being static, executes zero-velocity curve.Using sensor signal 158 Decrease the inexactness causing because of drift in inertial navigation system as input to generate control signal 154 in outfan. However, sensor 156 is usually inaccurate.For example, it is often difficult to distinguish slowly speed and stopping based on odometer signal Only.In addition, extra sensor 156 increased the complexity of machine 106, reliability is made to reduce.
US 8,700,324 discloses the fault of detection navigation elements (such as, inertial navigation system).Controller is from sensing Device receives machine parameter (such as, speed and course), determine estimated position and by estimated position with carry out auto-navigation The position of unit is compared.Sensor include steering angle sensor, velocity sensor, pitch sensor, roll sensor and Yaw detector.Controller can control the manipulation (that is, propulsion, steering and/or braking) of machine.This solution equally runs into The often inaccurate and extra sensor of sensor increased the problem that machine complexity makes reliability reduce.
" the A practical inertial navigation solution for of Reid, D.C et al. Continuous miner automation " (12th Coal Operator ' s Conference, University of Wollongong&the Australasian Institute of Mining and Metallurgy, 2012,114-119 Page) disclose, using speedometer sensor data, zero-velocity curve is carried out to inertial navigation unit.Equally, speedometer is often inaccurate And extra sensor increased machine complexity makes reliability reduce.
Will not be by any discussion of the document being included in this manual, action, material, device, article etc. Be considered as an admission that the part of any or all of formation prior art basis in these contents or with disclosure association area In common general knowledge because it be present in the application the priority date of each claim before.
In whole this specification, word " inclusion " or modification (such as, "comprising" or " having ") will be understood as implying The group including described element, entirety or step or element, entirety or step, but do not exclude any other element, overall or Step or the group of element, entirety or step.
Content of the invention
A kind of mining machinery (100), this mining machinery includes:
Machine controller (102), it includes the control output end mouth (104) for Machine control signal (106), described machine Device control signal (106) controls the movement of described mining machinery (100);And
Inertial navigation system (108), it includes:
Position determination unit, it determines the position of described mining machinery (100), and
Input port (110), it is used for representing the input signal of the movement of described mining machinery (100), described input Mouth and described position determination unit communicative couplings,
Wherein, described control output end mouth (104) of described machine controller (102) and described inertial navigation system (108) described input port (110) communicative couplings for described input signal, to allow described position determination unit to be based on The described Machine control signal (106) of movement controlling described mining machinery is calculating after the correction of described mining machinery (100) Position.
It should be noted that in above mining machinery, Machine control signal is used as the input of inertial navigation system.This and inertia The other machines that navigation system generates Machine control signal non-input as output forms comparison.More particularly, determining before Position system be used for such as by generate control mining machinery brake, traction or other subsystems output control signal Lai Mining machinery is controlled to process.The accuracy of this alignment system may also depend upon the additional sensor providing input to alignment system Device.
The mining machinery being proposed to increase positioning system by using the controlled state of machine as the input of alignment system System accuracy and because be no longer necessary to external sensor (such as, speedometer) and the location aided rebroadcast technology based on infrastructure Lai Reduce complexity, the improvement to existing machine is provided.
Because above inertial navigation system uses Machine control signal, therefore inertial navigation system can be in machine for appointing The time what reason stops executes correction.Since it is desired that extra stopping reduce, so this is better than for execution zero-velocity curve Specific purpose and stop the additive method of machine.In addition, total system other using sensor (such as, speedometer) are not System is complicated, because not needing additional detections zero-speed to be spaced.The precision of proposed system is increased to less than institute's travel distance 1%, be preferably less than its 0.5%, rather than as in the system of prior art often operate more than 1 hour nautical mile.Can be by hard Part, especially, defines precision by inertial navigation sensors unit.In the example of unit LN270INS, nameplate precision can Be defined as in the case that correction interval (such as, zero-velocity curve interval) was less than 6 minutes (and travel distance was more than 10km), little Error in 0.067% the, vertical dimension of institute's travel distance.Error in horizontal range can be that (such as, correction is spaced Zero-velocity curve is spaced) it is not more than the 0.25% of institute's travel distance less than in the case of 6 minutes (and travel distance is more than 4km).School Just it is being spaced and referring to calculate the time between the position after correction based on Machine control signal.Using different hardware, system essence Degree can stand different (worse) constraints, in the case that correction interval was less than 2 minutes, can be the 1% of institute's travel distance. In addition, the external sensor of such as Doppler rate sensor can be added in systems, to improve performance.
Described mining machinery can be continuous miner.
The use of the arrangement that Machine control signal carries out zero-velocity curve is particularly advantageous for continuous miner, because They frequently stop for carrying out mining process (including roof-bolt supporting).Described mining machinery may also include machine state One or more sensors, each sensor includes the sensor output for sensor output signal, wherein, one Or the sensor output signal of each in more sensors and described inertial navigation system for described input signal Input port is isolated.
One or more sensors of machine state may include speedometer, the sensor output letter of described speedometer Number can be with the described input signal isolation of described inertial navigation system.
Described Machine control signal may include the brake signal of the brake starting described mining machinery, described brake signal Lead to for the described input port of described input signal with described brake communicative couplings and with described inertial navigation system Letter coupling, to allow when described brake signal starts the brake of described mining machinery, described position determination unit is based on institute State brake signal to calculate the position after the correction of described mining machinery.
Described Machine control signal may include the motor control signal providing order to the motor of described mining machinery, described Motor control signal is coupled with described its communications and with described inertial navigation system for described in described input signal Input port communicative couplings, to allow when described motor control signal provides order to the described motor of described mining machinery, Described position determination unit calculates the position after the correction of described mining machinery based on described motor control signal.
Described motor control signal may include the firing circuit breaker signal of the firing circuit disconnecting described mining machinery Or Motor control signal, described firing circuit breaker signal or the Motor control signal difference of order are provided to motor With firing circuit chopper or described motor communicative couplings and with described inertial navigation system for described input signal Described input port communicative couplings, to allow to disconnect the ignition power of described mining machinery when described firing circuit breaker signal During road or when described Motor control signal provides order to described motor, described position determination unit is based on described point Ignition circuit breaker signal or described Motor control signal are calculating the position after the correction of described mining machinery.
Described mining machinery may also include signal bus, and described signal bus is electrically coupled to described control output end mouth and institute State input port, for described Machine control signal being transferred to the institute being used for described input signal of described inertial navigation system State input port, to allow described position determination unit based on the described mining machinery of control of transmission on described signal bus The described Machine control signal of movement is calculating the position after the correction of described mining machinery.
Described inertial navigation system may include motion sensor, and described motion sensor is used in described Machine control signal Indicate to described inertial navigation system when expecting that described mining machinery is static, described inertial navigation system is arranged to mobile shape State.
Described inertial navigation system may include motion sensor and logical AND module, to move when the described mining machinery of control Described Machine control signal and described motion sensor both when to indicate described mining machinery be static, described inertia is led Boat system is arranged to resting state, and under described resting state, zero-velocity curve is performed.
Described mining machinery may also include radar system, and described radar system is connected to the described of described inertial navigation system Input port, described radar system is configured to detect the movement of described mining machinery.
Described mining machinery may also include:
Beacon, it is arranged on the static position in ore deposit;And
Beacon detector, it is connected to the described input port of described inertial navigation system, will be related to described beacon Positional information described inertial navigation system is provided.
Described mining machinery may also include environmental scanning device, and described environmental scanning device is connected to described inertial navigation system The described input port of system, described environmental scanning device is configured to detect the feature in the environment of described mining machinery and general The positional information related to described feature provides described inertial navigation system.
Described inertial navigation system may include fibre optic gyroscope.
A kind of method of the position for determining mining machinery, the method includes:
Determine the initial position of described mining machinery;
Based on described initial position and based on the data from one or more inertial sensors, determine described mining Position after the renewal of machine;And
Determine the position after the correction of described mining machinery,
Wherein it is determined that the Machine control signal based on the movement controlling described mining machinery for the position after described correction.
Determine that the position after described correction may include execution vehicle motion sensor auxiliary.
Described Machine control signal can represent the expected rate of described mining machinery, and it is auxiliary to execute vehicle motion sensor Help including based on the expected rate of the described mining machinery indicated by described Machine control signal determine described correction after position Put.
Execution vehicle motion sensor auxiliary may include execution zero-velocity curve.
Execution zero-velocity curve be may include and determined based on described Machine control signal whether described mining machinery is static And execute described zero-velocity curve determining when described mining machinery is static.
Determine that the described Machine control signal of determination that may include that described mining machinery is static indicates that described mining machinery is Static and motion sensor indicates that described mining machinery is static.
A kind of software causes described computer execution above method when being mounted on computers.
Drink for continuous miner, method, software, computer-readable medium or the optional feature described by computer system Feelings are applied similarly to other aspects being also described herein.
Brief description
Fig. 1 a illustrates sub-terrain mines (prior art).
Fig. 1 b illustrates the control flow of the continuous miner of Fig. 1 a.
Will be with reference to following description example:
Fig. 2 a illustrates continuous miner.
Fig. 2 b illustrates the control flow of the continuous miner of Fig. 2 a.
Fig. 3 a to Fig. 3 c illustrates the working cycle of the continuous miner of Fig. 2 a.
Fig. 4 illustrates the internal communication network of the continuous miner in Fig. 2 a.
Fig. 5 is shown in further detail the structure of the INS in Fig. 2 a.
Fig. 6 illustrates the method for determining mining machinery position.
Fig. 7 illustrates the computer system for monitoring and controlling sub-terrain mines.
Fig. 8 illustrates to the error figure line deeper into analysis including along orbit error and the error crossing orbit error.
Specific embodiment
Fig. 2 a illustrates the continuous miner 200 including machine controller 202, and machine controller 202 is included for machine control The control output end mouth 204 of signal 206 processed.Machine control signal 206 controls the movement of mining machinery 200.In other words, machine Control signal 206 causes or indicates the action to execute each of which of the actuator of machine.It means that Machine control signal 206 state changes actively causing continuous miner 200.For example, Machine control signal 206 provides order to mining machinery 200. This order can be simulation (such as, electric wire being used for start the high voltage of brake).Alternatively, this order can be numeral (such as, the packet in CAN).The implication of control signal 206 is formed with the implication of sensor signal and compares, sensing Device signal passively detects the state of continuous miner 200, but does not cause continuous miner to have action or make its state change.? In some examples, Machine control signal 206 represents the state that continuous miner 200 is desired or is intended to, and sensor signal table That shows continuous miner 200 records state.Continuous miner 200 also includes inertial navigation system (INS) 208, inertial navigation system System 208 so that include determine mining machinery 200 the position determination unit 209 (such as, processor or microcontroller) of position and Input port 210 for the input signal of the movement representing mining machinery 200.
Herein to " position " any quote can refer to include x, y and z coordinate (that is, longitude, dimension and highly or Coordinate with respect to the coordinate system in colliery 100) three-dimensional position.This position may also include the posture containing three anglecs of rotation. That is, the position of continuous miner 200 may include six values for six-freedom degree.
Mining machinery 200 also includes:Propulsion system 212 (such as, crawler haulage, crawler belt or driven pulley);And braking system System 214, it is mechanically coupled to propulsion system 212, with when brakes 214 is started by suitable Machine control signal 206, Forbid that mining machinery 200 moves with respect to ground.
Mining machinery 200 also includes rotating cutting drum 216, and rotation cutting drum 216 is equipped with and is supported by fence 218 Pick.Loading shovel 220 is caught the coal being cut by cutting drum 216 and is transported on conveyer belt 222 by coal, in Fig. 1 a Mover receives coal from conveyer belt 222.
The input port 210 of INS 208 and the control of position determination unit 209 communicative couplings and machine controller 202 Output port 204 and input port 210 communicative couplings of the input signal for inertial navigation system 208, to allow position true Order unit 209 corrects the position of mining machinery 200 based on Machine control signal 206.Communicative couplings cover permission by coupling The various different couplings of transmission communication (such as, numeral and analog data and other signals).The example of communicative couplings includes gold Belong to (such as, copper), electric wire, the electric current of fiber optic cables connects, such as decoupled but optical coupled using photo-coupler electric current.This Including bus system, bus system includes CAN or I2C, or such as using WiFi, 3G, LTE or includes radio frequency and infrared communication Other wireless communication technologys carry out wireless coupling and coupled by audio wave.
Although some examples herein are related to continuous miner, described system and method can be applicable to other Mars Miners Device (such as, mover and forklift) and other mechanical (such as, tunnel boring machine or agricultural machines).
Machine controller 202 can be from the receptor of the Machine control signal of remote controllers.For example, operator Continuous miner 200 can be controlled from safe distance observation continuous miner 200 and using hand-held remote control.Machine control Device 202 processed receives from remote controllers and orders and be translated into Machine control signal.
In other examples, machine controller 202 is automatic controller, inputs in response to sensor and follows sub-terrain mines 100 desired cloth local generation Machine control signal.
Fig. 2 b illustrates the control flow of continuous miner 200.Alignment system 209 be based on determined by position, determine positioning The control signal 224 of the outfan of system 209.In input, alignment system 209 receives from machine controller 202 and controls machine 200 control signal (such as, brake signal).
As being understood that when being compared the controlling stream of the prior art in the controlling stream in Fig. 2 b and Fig. 1 b, in Fig. 2 a Control signal 206 be in the input of alignment system 209, and the control signal 154 in Fig. 1 b is only in alignment system 152 Outfan.As the replacement of the control signal 206 of the input in Fig. 2 a, the input of alignment system 152 in Figure 1b is deposited In sensor signal 158.
Fig. 3 a to Fig. 3 c illustrates the working cycle of continuous miner 200.In fig. 3 a, continuous miner is towards coal seam 102 Advance in existing room.When continuous miner 200 is by the end in arrival room, machine controller 202 such as passes through to cut rotation The motor cutting cylinder 216 is energized to starting cutting drum 216.While cutting drum 216 rotates, continuous miner such as arrow It is advanced further indicated in 302, enters coal seam 102, reach the position shown in Fig. 3 b.
In this stage, machine controller 202 disables propulsion system 212 and starts brakes 214, makes continuously to mine Machine 200 halts.More particularly, machine controller 202 generates disabling propulsion system 212 and starts brakes 214 Machine control signal 206.The actuator (such as, hydraulic jack) of machine controller 202 subsequent start-up fence 218, with such as arrow Reduce fence 218 indicated in 312.Reduce with cutting drum 216, cutting drum 216 vertically extracts coal from coal seam 102, Until cutting drum reaches the ground in room, thus reaching the position shown in Fig. 3 c.In this stage, machine controller 202 can Start the actuator of fence 218, to raise cutting drum 216 as indicated in arrow 322.Then, machine controller 202 disables Brakes 214 and start propulsion system 212, so that continuous miner 200 advances as shown in fig. 3a.
There is the continuous miner 200 static time during each cycle that Fig. 3 a to Fig. 3 c is shown in continuous miner 200 Section is the time period shown in Fig. 3 b.This time period can be used for being determined by correcting INS208 using zero-velocity curve routine Position.In other examples, continuous miner 200 also can stop that is to say, that machine controller because of roof-bolt supporting 202 startup brakes 214, the machine (not shown) of roof-bolt supporting simultaneously drives crab-bolt to enter ore deposit top, to prevent ore deposit top from collapsing To on continuous miner 200.When roof-bolt supporting machine completes, machine controller 202 disables brakes 214 and continues The continuous mining cycle.When during roof-bolt supporting, continuous miner 200 is static, by observing Machine control signal 206 This time period detecting can also be used for zero-velocity curve.
Continuous miner 200 can have for measuring machine state (such as, the motor of driving propulsion system 212 or measurement The startup of the speedometer of the speed of propulsion system 212 or rotation) sensor.Each in these sensors is included for sensing The sensor output of device output signal.However, such as, by signal routing is electrically insulated from each other or by ignoring bus system On packet and logically isolated data message (as described further below), by one or more sensors The input port 210 of the sensor output signal of each and inertial navigation system 208 isolate.As a result, INS 208 does not need base To detect the time period of movement in sensor signal (such as, odometer signal).
Alternatively, INS 208 is received Machine control signal 206 from machine controller 202 and can be believed based on apparatus control Numbers 206 starting zero-velocity curve.For example, machine controller 202 passes through to arrange brake actuating mark on Machine control signal 206 To start brakes 214.INS 208 receives brake actuating mark and as response, INS 208 can start zero-velocity curve. In another example, INS 208 monitors Motor Control data and if Motor Control on Machine control signal 206 Data instruction drives the disabled then startup zero-velocity curve of the motor of propulsion system 212.In another example, apparatus control is believed Numbers 206 may include the firing circuit breaker signal being connected with internal combustion engine and if circuit-breaker signal designation can not point Fire, then INS 208 startup zero-velocity curve.
In one example, using Machine control signal 206, INS 208 indicates that continuous miner 200 is likely to be static 's.For example, if starting brakes 214 to stop continuous miner 200, INS 208 allows zero-velocity curve, but if not having Have and meet further condition, then can not start it.For example, INS 208 includes motion sensor and only in motion sensor It is not detected by moving and starting during brakes 214, starting zero-velocity curve.In other words, by disabling brakes 214, Forbid carrying out zero-velocity curve, but by starting brakes 214, for example, according to motion sensor output it is allowed to applying or should Use zero-velocity curve.
In one example, INS 208 is the device of the Northrop Grumman of model LN-270.INS 208 can wrap Include fibre optic gyroscope (FOG) and MEMS accelerometer, to provide along three normal axis to main body frame angular speed and acceleration Measurement.FOG can adopt Sagnac effect.That is, optical signalling is coupled to the two ends of optical fibre ring coil.Work as optical fiber cable During circle rotation, while ring rotates, optical signalling moves ahead and keeps constant by the light velocity that ring is followed.This leads to two signals Interference figure changed according to rotary speed.
Motion sensor can be MEMS (MEMS) accelerometer that may include the overarm with mass.It is sealed in Residual gas in device may result in damping.Under the influence of outside acceleration, mass deflects, and leaves its middle position.With mould Intend or digital form measures this deflection.For example, measure the electric capacity between one group of fixed beam and one group of beam being attached to mass. Another example carrys out detection spring deformation using integrated piezoresistor in spring, and then detects deflection.
The amount that processor provides to FOG and accelerometer is integrated, to generate main body in coordinate system of interest The solution of position, speed and posture.Processor passes through using zero-velocity curve (such as, by application as Paul D.Groves " Principles of GNSS, Inertial, and Multisensor Integrated Navigation Systems " (second edition) (Artech House, on April 1st, 2013), especially, in the chapters and sections 15.3 " Zero Updates " of page 638 The Kalman filter of description) correcting result.
In one example, processor can correct navigational solution with kalman filtering theory according to below equation repeatedly:
(priori) state estimation of prediction:
(priori) estimate variance of prediction:
Measurement residual error:
New breath (or remaining) covariance
Optimal Kalman gain
(posterior) state estimation after renewal
(posterior) estimate covariance P after renewalk|k=(I-KkHk)Pk|k-1.
Processor iteration carries out above calculating, repeatedly to update the navigational solution of continuous miner 200.In one example, Based on provide Kalman filter library facility (such as, the Python storehouse pykalman in control system workbox, scipy, Filterpy or Matlabkalman class) determining the value of above matrix.
Fig. 4 illustrates to realize the example of Machine control signal 206 with the form of signal bus 402 (such as, CAN).Letter Number bus 402 is electrically coupled to control output end mouth 204 and input port 210, with distribution of machine control signal.Certainly, if will Brakes 214 to be controlled, then signal bus 402 be also electrically coupled to brakes 214.Advantage using bus system is, The input port 210 of INS 208 can easily connect to signal bus 402, without the Department of Electronics to continuous miner 200 The existing construction of system carries out any modification.Because INS 208 does not need to send data by CAN 402, therefore in INS Bus sniffer is realized to detect that (such as, binary identification Fu He for " Brake_1 " represents system to unique identifier in 208 The binary data value that dynamic system 214 is activated) it is enough.
Fig. 5 illustrates in greater detail the structure of INS 208.As described above, INS 208 includes input port 210, input port 210 signal bus 402 that may be connected to distribution of machine control signal (such as, including the CAN signal of address data position). INS 208 also includes processor 502, and processor 502 corresponds to position determination unit 209 and is connected to program storage 504 (such as, flash ROM) data memorizer 506 (such as, flash R/W memorizer).Processor 502 is (all from internal sensor 508 As, fibre optic gyroscope and acceleration transducer) receive sensing data and calculated based on current location and sensing data Location updating.
Input port 210 is connected to bus sniffer 510, when (such as, the tentation data representing Machine control signal is grouped The packet of breaking log-on data) when reaching bus, bus sniffer 510 generates binary one in its outfan.Bus sniffer 510 is the input with (AND) door 514 together with motion sensor 512.In this illustration, without motion is detected, then Motion sensor 512 generates binary zero, and binary zero is inverted, and reaches afterwards with door 514 so that binary one indicates According to the signal from bus sniffer 510, zero-velocity curve can be carried out.If only two inputs are all " 1 ", that is, Say, if only bus sniffer 510 detects open circuit startup packet and motion sensor 512 is not detected by moving, with The output of door 514 is only " 1 ".It is connected to processor 502 with door 514 so that triggering to INS with the binary one of gate output terminal The zero-velocity curve of position.
Replacement as motion sensor 512 or auxiliary, can install on continuous miner and also serve as input port 210 The three-dimensional Doppler radar of input.Radar points to surrounding from excavator.By sending radar signal and measuring its echo, Radar system is provided parallel to the rate information on the axle of motion.More particularly, radar system can measure the distance with the wall of post Or with the distance positioned at the fault line treated in rock excavation in front of coal-winning machine.Processor 502 can be by this signal and control Signal is compared, to improve the accuracy of process.For example, if control signal is " on ", Doppler radar is not detected by Motion, then this may indicate that driving sliding and navigation system remains stationary pattern.Although it means that Machine control signal is former This can disable zero-velocity curve " on ", but starts zero-velocity curve.On the contrary, if Doppler radar instruction has motion, but control letter Number it is " off ", then this may indicate that unpowered motion, and should allow navigation system tracing positional.Although it means that machine Control signal is originally to indicate startup zero-velocity curve " stopping ", but disabling zero-velocity curve.
In another example, INS system 208 is come using the beacon detector of the input being connected to input port 210 Follow the tracks of interim beacon.Beacon be installed in static position in ore deposit it means that, they are not mobile with continuous miner 200. Beacon can be installed in the part (such as, ceiling or wall) in the tunnel built or other temporary structures, and (such as, ceiling props up Bearing member).System 208 is such as by sending peculiar identifier come independently identification beacon.These beacons can using visual, IR or Any other EM transmits.Detector on continuous miner 200 is connected to input port 210 and can detect and identify letter Mark, together with preferably relative to the distance of beacon and angle.Advance with continuous miner 200, extra beacon can be placed on Correct position, thus transmitting aided location, and old beacon is removed.Using beacon, can remove the many mistakes in navigation, especially It is after long period moves ahead (such as, the cut (driving) of two zoness of different), and wherein, processor 502 can pass through The mark of the beacon that this position stays and position before moving away, automatically itself will recalibrate into new position.
In another example, the 3D ground from the region being formed by rotary laser scanner or the like for the processor 502 In figure identifies position.So, processor 502 can be utilized the feature (such as, turning) that detects and determines together with being derived from Matching characteristic in the list of feature detecting before that the real-world locations of navigation system are identified together, identifies machine Where it is with respect to mining region before.Using this system, any error of navigation can be eliminated, especially long-time After Duan Qianhang (such as, the cut (driving) of two zoness of different), wherein, processor 502 can be by before moving away The mark of the feature detecting before, at the location and position, automatically itself will recalibrate into new position.
In the case that continuous miner 200 includes speedometer, odometer signal can be sent by CAN 402.At this In individual example, bus is visited olfactory organ 510 and is considered by ignoring the packet from speedometer, by odometer signal and INS 208 Input port 210 isolate.This can be realized by ignoring the packet of all bands " odometer_1 " identifier.
Suitable procedure code that also can such as by being stored on program storage 504, by bus sniffer 510 and with door 514 are integrated in processor 502.In one example, processor 502 is microcontroller, and microcontroller includes can direct-coupling To bus 402 multiple A/D converters and can by software function using conversion after digital signal detect open circuit startup Packet.
Fig. 6 illustrates the method 600 of the position for determining continuous miner 200, and the method is deposited with form of program code Storage executes on non-transient program storage 504 and by processor 502.The method first starts to determine 602 continuous miners 200 Initial position.Initial position can be initialized location (such as, the known absolute position of continuous miner 200) or method Defined location in iteration before 600.
Then, processor 502 such as executes dead reckoning by quadraturing to sensing data based on posture and speed, Based on initial position and based on the data from one or more inertial sensors 508, determine the excavator after 604 renewals Position.Then, processor 502 execution zero-velocity curve, to determine the position after the correction of 606 excavators.Determined by correct after Position be based in bus 402 control continuous miner 200 movement Machine control signal 206.
Fig. 6 will be understood as the blueprint for Navigator and can progressively realize, and such as, uses such as C++ or Java Programming language express each step in Fig. 6 by function or class.Then, compile the source code of gained and as meter Calculation machine executable instruction is stored on program storage 504.
Although above example refers to zero-velocity curve, method and system described herein can be equally applicable to hold Row vehicle motion sensor assists, and Machine control signal 206 is more typically used as input.For example, machine controller 202 Such as write bus packet by arranging " 2 " for speed with address " motor_1 " data " 0010 ", generate and represent that driving pushes away Enter the control signal 206 of the absolute velocity of the motor of system 312.Processor 502 receives this packet and such as logical Cross and the correcting variable of Kalman filter is arranged to " 2 ", speed setting is included the correction of position after renewal.
In the example of zero-velocity curve, processor 502 can such as pass through to determine that Machine control signal 206 indicates continuous coal mining Machine 200 be static and motion sensor 508 instruction continuous miner 200 be static, based on Machine control signal 206 Determine whether continuous miner 200 is static.Then, processor 502 execution when determining that continuous miner 200 is static Zero-velocity curve.
Following description provides the more detailed information with regard to INS system 208, INS system 208 includes being connected to program storage Device 504, data storage 506, the processor 502 of COM1 210.Processor is also referred to as position determination unit.Program Memorizer 504 is the non-transitory computer-readable medium of such as hard-drive, solid-state disk or CD-ROM.Software (that is, storage Executable instruction on program storage 504) cause processor 502 to execute the method in Fig. 6 that is to say, that processor 502 Determine initial position, based on from the position after the renewal of the sensing data of sensor 508 with based on the machine in bus 402 Position after the correction of control signal 206.Term " determining position " refers to calculate locative value.For relational language, It is suitable for.
Then, processor 502 can by determined by any position be stored on data storage 506, such as, be stored in On RAM or processor depositor.Processor 502 also can (such as, Wifi fits by COM1 210 or single COM1 Orchestration) will determined by position be sent to server (such as, ore control system).
Processor 502 can be from data storage 506 and from COM1 210 receiving data (such as, data CAN 402).
In one example, processor 502 real-time reception and handling machine control signal 206.It means that whenever from When bus 402 receives the packet related to Machine control signal 206, processor 502 determines position, and in bus Before 402 provide next Machine control signal packet, complete this calculating.
Although COM1 210 is shown as different entities, it is to be understood that any kind of FPDP can be used (such as, network connection, memory interface, the pin of the chip package of processor 502 or such as IP socket or be stored in journey The parameter of the function executing on sequence memorizer 504 and by processor 502) carry out receiving data.These parameters can be stored in number According on memorizer 506 and can according to value or by quoting be manipulated that is to say, that being grasped as the pointer in source code Vertical.
Processor 502 can be by all these interfaces come receiving data, including to volatile memory (such as cache Or RAM) or nonvolatile memory (such as, disc drives, hard drive, storage server or cloud storage) memory access Ask.
It is appreciated that the data that processor 502 determines or calculate subsequent reception can lead over any receiving step.For example, locate Reason device 502 determines machine control data and machine control data is stored in data storage 506 (such as, RAM or processor Depositor) in.Then, processor 502 such as passes through to provide read signal together with storage address to data storage 506 number of request According to.Data storage 506 provides on physics bit line using data as voltage signal and processor 502 is by memory interface Receive machine control data.
Fig. 7 illustrates (such as, to put down including iPad, Android for the computer system monitoring and controlling sub-terrain mines 100 The tablet PC of plate etc.).Computer system 700 includes the processor executing the software being arranged on program storage.Calculate Machine system 700 receives the position after the correction of continuous miner and generates the figure of sub-terrain mines 100 and represent 702.Figure represents 702 include the icon 704 representing continuous miner 200.After the position of icon 704 is the correction based on continuous miner 200 Position and its according to correction after position represent that 702 are configured with respect to ore deposit.In other words, computer system 700 receives Represent the data value of position after correction and these data values are transformed into position on the screen represent computer system 700 Pixel value.
Figure represents 702 mining plans 706 also including being shown in broken lines.Because icon 704 is carried out with respect to ore deposit plan It is accurately positioned, therefore operator can easily control continuous miner 200, to realize the plan indicated by mining plan 706 Layout.For example, computer system 700 can show forwarding button 708 and stop button 708.When operator start forwarding button When 708, computer system 700 generates the control signal for continuous miner 200 so that continuous miner 200 is in mining meter Draw side determined by 706 and carry out Automatic Cycle upwards and through each stage in Fig. 3 a to Fig. 3 c, advance to coal seam 120. When continuous miner 200 is reached home, operator press stop button 708, so that continuous miner 200 is stopped.
In order to realize the correct vertical arrangement of ore deposit 100, computer system 700 has stored the vertical dimension in coal seam 120 simultaneously And generate the signal for controlling fence 218 movement.For example, if coal seam 120 is inclined upwardly, adjust the movement of fence 218 The limit is so that be adjusted up the minimum and maximum height of cutting drum 216.Position due to continuous miner 200 is able to school Just and therefore more accurate than other existing systems, therefore for mining plan 706, the position of icon 704 is more accurate.Knot Really, can more accurately following mining plan 706, thus leading to more effectively and safely carry out mining processes, ultimately causing income Increase.
It is appreciated that in the whole disclosure, unless stated otherwise, otherwise node, edge, figure, solution, variable, withdraw meter Draw etc. and to refer to the data structure that physical store is processed on data storage 506 or by processor 502.In addition, for brief Reason, when quoting particular variables title (such as, " position " or " signal ") it is understood that referring to exist as physical storage of data The value of the variable in INS system 208.
Experiment
Slide and turn to the mobile test platform that remotely control vehicle is adapted to provide for properly reality scaling.Slide and turn to according to fortune Driving wheel is wide, slipping and vibration characteristics come to gather CM dynamic in major part.This vehicle is also equipped with high accuracy RTK GPS, RTK GPS provides the remote location reference of absolute ground.RTK GPS is per second to be updated 20 times and has the absolute position being better than 2cm RMS Precision.Be used this high accuracy absolute location information as all confirmatory experiments during vehicle baseline reference.This vehicle also makes With customize control module, setting control module allow vehicle under closed loop control self-navigation to task scheduling.In order to as far as possible Guarantee the CM analog of reality, electromotor is rigidly connected to chassis, to provide real vibration source to platform.The setting of vehicle Meter means, it is possible to provide natural (that is, unsurfaced) of more current conditions and coarse area and loose gravel or coal table Navigation experiment is carried out on face to assess navigation and velocity sensor.
Carry out test and the checking of CM navigation system in the colliery stopping adopting.It is used for coal reserve and there is residual coal before The region of suitable uniform outer surface layer in, dispose all checking activities.Create experiment in this place, to combine customed opening The full navigation performance to assess inertial navigation system for the speed auxiliary signal of the doppler radar sensor sent out.Experiment by It is designed to imitate CM to cut, by cutting through, the action that double tunnels drive.This pattern in practice it appears that seeming ladder, wherein, The long straight tunnel driving carefully associates the mining plan for longwell panel.
For this experiment, vehicle is arranged on the starting point designing and allows INS to complete full gyroscope-compass pair Accurate.Then, using the list of easting, northern row voyage and desired the max speed, the input of chart datum mark is controlled system In system.Before starting test, using these chart datum marks as target physical ground labelling on the ground.Vehicle is only using inertia Navigational solution senses as position, spontaneously executes task.The distance advanced is 900 meters and needs 1 hour to complete.? Each corner automatically carries out zero-velocity curve (ZUPT), in addition carries out zero-velocity curve with 20 meters of intervals on each traveling leg forward. The RTK GSP data of record ground truth.Carrying out two complete, independent tests on the same day, in the case of not vibrating Carry out a test, carry out another test in the case of vibration source being provided with airborne maker.Also by navigation data together with The video of Airborne Camera supply is banished together in real time.This can be used for checking the height in the region of covering in Google Earth Resolution photo, thus provide effectively visually supply outside the venue.In virtual mining center (Virtual Mining Centre) Remotely show this information in real time.By the RTK GPS output of the output of navigation system and record is compared to estimate Obtain the full navigation performance of the inertial navigation system of auxiliary.It can be appreciated that between the identical property height of data set and two traces Difference almost cannot distinguish between out.
Fig. 8 illustrates to the Error Graph deeper into analysis including along orbit error 801 and the error crossing orbit error 802 Line.X-axis represents along orbital distance and y-axis Representative errors.In this case, it is assumed that GPS location error inconspicuous so that institute There is error all owing to inertial navigation system.
It should be appreciated by those skilled in the art, in the case of the scope limiting in without departing from claims, can be right Specific embodiment carries out many deformation and/or changes.
It should be understood that the technology of the disclosure can be realized using various technology.For example, can be by being placed in suitable calculating Series of computation machine executable instruction on machine computer-readable recording medium is realizing method described herein.Suitable computer-readable is situated between Matter may include volatibility (for example, RAM) and/or non-volatile (for example, ROM, disk) memorizer, carrier wave and transmission medium.Example The carrier wave of property can take the form of electricity, electromagnetic or optical signal, by digit data stream along LAN or the addressable net of the public Network (such as, the Internet) transmits.
It should also be understood that unless clearly in addition concrete as discussed below state it is understood that throughout the specification, profit Term with " estimation " or " process " or " calculating " or " computing ", " optimization " or " determination " or " display " or " maximization " etc. Refer to action and the process of computer system or similar computing electronics, this action and processing for processing and by computer The data that physics (electronics) measures of being expressed as in the RS of system is transformed into and is similarly expressed as computer Other data of physical quantity in system storage or depositor or other this information Stores, transmission or display device.
Present embodiment therefore will be considered to be all illustrative and nonrestrictive in all respects.

Claims (23)

1. a kind of mining machinery, this mining machinery includes:
Machine controller, it includes the control output end mouth for Machine control signal, and described Machine control signal controls described The movement of mining machinery;And
Inertial navigation system, it includes:
Determine the position determination unit of the position of described mining machinery, and
For representing the input port of the input signal of the movement of described mining machinery, described input port is determined with described position Unit communication couples,
Wherein, the described control output end mouth of described machine controller and described inertial navigation system are for described input signal Described input port communicative couplings, with allow described position determination unit based on control described mining machinery movement described in Machine control signal is calculating the position after the correction of described mining machinery.
2. mining machinery according to claim 1, wherein, described mining machinery is continuous miner.
3. mining machinery according to claim 1 and 2, described mining machinery also includes the one or more of machine state Sensor, each sensor includes the sensor output for sensor output signal, wherein, one or more sensings The sensor output signal of each in device and the described input port for described input signal of described inertial navigation system Isolation.
4. mining machinery according to claim 3, wherein, in one or more sensors of machine state include The described input signal isolation of journey meter, the sensor output signal of described speedometer and described inertial navigation system.
5. according to the mining machinery described in any one of claim before, wherein, described Machine control signal includes starting The brake signal of the brake of described mining machinery, described brake signal and described brake communicative couplings and with described inertia The described input port communicative couplings for described input signal of navigation system, to allow when described in described brake signal startup During the described brake of mining machinery, described position determination unit calculates the school of described mining machinery based on described brake signal Position after just.
6., according to the mining machinery described in any one of claim before, wherein, described Machine control signal is included to institute State mining machinery motor provide order motor control signal, described motor control signal couple with described its communications and With described inertial navigation system for the described input port communicative couplings of described input signal, described motor control is worked as with permission Signal processed is provided to the described motor of described mining machinery when ordering, and described position determination unit is based on described motor control signal To calculate the position after the correction of described mining machinery.
7. mining machinery according to claim 6, wherein, described motor control signal includes disconnecting described mining machinery The firing circuit breaker signal of firing circuit or the Motor control signal providing order to motor, described firing circuit breaks Road device signal or Motor control signal are used to firing circuit chopper or described motor communicative couplings and with described respectively Property navigation system the described input port communicative couplings for described input signal, with allow work as described firing circuit chopper Signal disconnects during the firing circuit of described mining machinery or when described Motor control signal provides order to described motor When, described position determination unit is based on described firing circuit breaker signal or described Motor control signal and adopts described in calculating Position after the correction of ore deposit machine.
8., according to the mining machinery described in any one of claim before, described mining machinery also includes signal bus, institute State signal bus and be electrically coupled to described control output end mouth and described input port, for being transferred to described Machine control signal The described input port for described input signal of described inertial navigation system, to allow described position determination unit to be based on The described Machine control signal of the movement of the described mining machinery of control of transmission on described signal bus is calculating described Mars Miner Position after the correction of device.
9. according to the mining machinery described in any one of claim before, wherein, described inertial navigation system includes moving Sensor, described motion sensor is used for indicating to described inertial navigation system in described Machine control signal expects described mining When machine is static, described inertial navigation system is arranged to mobile status.
10. according to the mining machinery described in any one of claim before, wherein, described inertial navigation system includes moving Sensor and logical AND module, described motion sensor and logical AND module are used for adopting with described in control when described motion sensor Both described Machine control signal of ore deposit machine movement all indicate described mining machinery when being static, by described inertial navigation system System is arranged to resting state, and under described resting state, zero-velocity curve is performed.
11. according to the mining machinery described in any one of claim before, and wherein, described inertial navigation system includes optical fiber Gyroscope.
12. also include radar system, institute according to the mining machinery described in any one of claim before, described mining machinery State the described input port that radar system is connected to described inertial navigation system, described radar system is configured to adopt described in detection The movement of ore deposit machine.
13. also include according to the mining machinery described in any one of claim before, described mining machinery:
Beacon, it is arranged on the static position in ore deposit;And
Beacon detector, it is connected to the described input port of described inertial navigation system, by the position related to described beacon Confidence breath provides and arrives described inertial navigation system.
14. according to the mining machinery described in any one of claim before, and described mining machinery also includes environmental scanning dress Put, described environmental scanning device is connected to the described input port of described inertial navigation system, and described environmental scanning device is by structure Cause to detect the feature in the environment of described mining machinery and the positional information related to described feature is provided described used Property navigation system.
A kind of 15. methods of the position for determining mining machinery, the method includes:
Determine the initial position of described mining machinery;
Based on described initial position and based on the data from one or more inertial sensors, determine described mining machinery Renewal after position;And
Determine the position after the correction of described mining machinery,
Wherein it is determined that the Machine control signal based on the movement controlling described mining machinery for the position after described correction.
16. methods according to claim 15, wherein it is determined that the position after described correction includes executing vehicle motion-sensing Device assists.
17. methods according to claim 16, wherein, described Machine control signal represents the expectation speed of described mining machinery Rate, and execute the institute that vehicle motion sensor auxiliary includes based on the described mining machinery indicated by described Machine control signal State expected rate to determine the position after described correction.
18. methods according to claim 16 or 17, wherein, execution vehicle motion sensor auxiliary includes execution zero-speed and repaiies Just.
19. methods according to claim 18, wherein, execution zero-velocity curve is included based on described Machine control signal Lai really Whether fixed described mining machinery is static and executes described zero-velocity curve determining when described mining machinery is static.
20. methods according to claim 19, wherein it is determined that the inclusion that described mining machinery is static determines described machine Control signal indicates that described mining machinery is static and motion sensor indicates that described mining machinery is static.
21. methods according to any one of claim 15 to 20, wherein, for the travel distance more than 4km with less In the correction interval of 2 minutes, the error of the position after described correction was less than 1%.
22. methods according to any one of claim 15 to 21, wherein, for the travel distance more than 4km with less In the correction interval of 6 minutes, the error of the position after described correction was less than 0.25%.
A kind of 23. softwares, this software when mounted on computers when, cause described computer execution according to claim 15 to Method described in any one of 22.
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