CN106437276B - A kind of composite material power distribution network cross-arm of band phase color - Google Patents

A kind of composite material power distribution network cross-arm of band phase color Download PDF

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Publication number
CN106437276B
CN106437276B CN201610791209.3A CN201610791209A CN106437276B CN 106437276 B CN106437276 B CN 106437276B CN 201610791209 A CN201610791209 A CN 201610791209A CN 106437276 B CN106437276 B CN 106437276B
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China
Prior art keywords
layer
phase color
arm
pedestal
power distribution
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CN201610791209.3A
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CN106437276A (en
Inventor
徐硕
丁宇海
陆强
吴颖晖
王杰
周啸宇
花国祥
陈明旭
应国德
傅昊君
李勤
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State Grid Corp of China SGCC
Taizhou Power Supply Co of State Grid Zhejiang Electric Power Co Ltd
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State Grid Corp of China SGCC
Taizhou Power Supply Co of State Grid Zhejiang Electric Power Co Ltd
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Publication of CN106437276A publication Critical patent/CN106437276A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/24Cross arms

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of composite material power distribution network cross-arms of band phase color, including pedestal and insulator, several are offered on pedestal for installing the mounting hole of insulator, the upper surface of pedestal is the arc-shaped plane to raise upward, pedestal includes providing the supporting layer of support force from the inside to the outside, prevent the scuff-resistant coating that supporting layer is worn, coloring layer and the phase color for appearing coloring layer and the protective layer of protection coloring layer with phase color, supporting layer is the L-shaped steel plate in cross section, scuff-resistant coating is the ceramic layer being wrapped in outside supporting layer, coloring layer is colour epoxy resin plate, protective layer is polytetrafluoroethylene film, the present invention in cross-arm by being arranged coloring layer, it can prevent phase color from peeling off or fading, remain bright-coloured phase color, the labor intensity of operator is reduced simultaneously.

Description

A kind of composite material power distribution network cross-arm of band phase color
Technical field
The invention belongs to field of transmission equipment, and in particular to a kind of composite material power distribution network cross-arm of band phase color.
Background technique
At present in electric power facility field, cross-arm used for transmission line is the important matched structural of power transmission rod, one end of cross-arm It is connected with power transmission rod main body, the other end hangs transmission pressure.
Electrical equipment is generally divided into A, B, C phase, it is desirable that is indicated respectively with yellow, green, red, at present generally by iron The Sign Board with phase color or brush paint are puted up outside cross-arm or wooden cross arm to realize phase color, can be increased in the installation of power distribution network cross-arm Sequence is processed, the construction time is increased, and the phase color of Sign Board or paint only forms one layer of very thin color on surface, transports for a long time In row, various problem is exposed, and being such as easy paint over time can fade or even peel off, durability, anti-flammability and insulation Performance is poor, and intensity bottom, service life are shorter, and operation and maintenance are difficult, had not only expended material but also had increased the labor intensity of operator, It there is also various security risks.
Summary of the invention
The technical problem to be solved by the invention is to provide it is a kind of will not phase color peel off or fade with the compound of phase color Material power distribution network cross-arm.
In order to solve the above technical problems, the present invention adopts the following technical scheme: a kind of composite material power distribution network of band phase color Cross-arm, including pedestal and insulator offer several on pedestal for installing the mounting hole of insulator, and the upper surface of pedestal is The arc-shaped plane to raise upward, pedestal include from the inside to the outside the supporting layer for providing support force, supporting layer are prevented to be worn Scuff-resistant coating, the coloring layer with phase color and appear coloring layer phase color and protect coloring layer protective layer, supporting layer is cross section L-shaped steel plate, scuff-resistant coating are the ceramic layer being wrapped in outside supporting layer, and coloring layer is colour epoxy resin plate, and protective layer is Polytetrafluoroethylene film.
Sealant is marked between further scuff-resistant coating and supporting layer.
Further sealant ingredient is formed by following weight percent: 30% Special Resin, 20% plasticizer, 5% antifungi diluent, 5% antimycotic agent, 3% hydrophobing agent, 30% filler, 2% promotor and 5% modification Agent.
Further epoxy resin board with a thickness of 2~5mm.
Further steel plate is 45# steel.
Polytetrafluoroethylene film is provided in further mounting hole.
Further polytetrafluoroethylene film with a thickness of 0.01~0.02mm.
Compared with prior art, the beneficial effects of the present invention are:
1, by the way that the upper surface of pedestal to be placed up to the arc-shaped plane of protrusion, the dust and rainwater on pedestal are fallen in It can be slid along arc-shaped plane, prevent from accumulating dust and rainwater on pedestal.The intensity hardness of steel plate is higher, is not susceptible to bend Deformation, extends the service life of cross-arm, one layer of ceramic layer is arranged in the outside of steel plate, as the scuff-resistant coating of protection steel plate, ceramics Layer has characteristic that is airtight, not absorbing water, and steel plate is isolated from the outside and is come, and prevents air and water from entering, prevents steel plate by sky In gas and water corrosivity replicate corrosion and corrode, guarantee the intensity of steel plate.Coloring layer is colour epoxy resin plate, epoxy Resin plate is a kind of inert material, it showed in the resistance test of chemical reagent it is outstanding so that coloring layer is not easy to be changed Substance corrosion is learned, epoxy resin board humidity resistance is good, because it does not have any paper component, this has resistance humid air non- Often good effect.There are also this properties resistant to high temperatures for epoxy resin board, it is resistant to 600 degrees Celsius of high temperature, can prevent cross-arm temperature Higher power transmission line is spent to melt, meet open fire will not spontaneous combustion, will not be broken easily, safety coefficient is high.The table of epoxy resin board Face is very smooth, not any pore, and such structure plays extraordinary effect to the growth of control bacterium, and excellent is exhausted Edge performance can prevent cross-arm conduction electricity, while epoxy resin board safety and environmental protection, heating will not generate poisonous gas, ensure The life and health safety of staff in cross-arm production process.The color of colour epoxy resin plate has very much, can be to production Required yellow, green, red epoxy resin board is selected.When epoxy resin version is with a thickness of 2~5mm, epoxy resin board Resistance to pressure is preferable, it is ensured that even if electric wire leaks electricity, epoxy resin board will not be punctured by high-voltage electricity.Polytetrafluoroethylene film Having the advantages that good insulating and be not easy to puncture, prevents cross-arm conductive, colored coloring layer can pass through with a thickness of 0.01~ The polytetrafluoroethylene film of 0.02mm is observed, while polytetrafluoroethylene film is to be formed with calender through hot-rolling roll orientation A kind of orientation film, its crystallinity is high, and molecular orientation tightly arranges, and voidage is small, thus has good waterproof performance, can Layer protecting film is formed outside coloring layer so that coloring layer is bright in luster always, compared to applied on cross-arm colored paint and Sign board is placed, can prevent phase color from peeling off or fading.
2,45# steel have outstanding comprehensive mechanical performance, manufacture easy to process, reduce production cost, intensity hardness compared with Height, manufactured steel plate are not susceptible to bending deformation in the case where long term support power transmission line, extend the service life of cross-arm, because The surface abrasion resistance of 45# steel is poor, so one layer of ceramic layer is arranged in the outside of steel plate, as the scuff-resistant coating of protection steel plate, pottery Enamel coating has characteristic that is airtight, not absorbing water, and steel plate is isolated from the outside and is come, and prevents air and water from entering, prevent steel plate by In air and water corrosivity replicate corrosion and corrode, guarantee the intensity of steel plate.Because the surface of steel plate is harder and not only It is sliding, by paying close attention to sealant between ceramic layer and steel plate, so that ceramic layer contacts closely with steel plate.
Compared with prior art, the present invention can prevent phase color from peeling off or fading, always by the way that coloring layer is arranged in cross-arm Bright-coloured phase color is kept, while reducing the labor intensity of operator.
Detailed description of the invention
Present invention will be further described below with reference to the accompanying drawings and specific embodiments:
Fig. 1 is a kind of perspective view of the composite material power distribution network cross-arm of band phase color of the present invention;
Fig. 2 is a kind of cross-sectional view of the composite material power distribution network cross-arm of band phase color of the present invention.
Wherein: 1, pedestal;11, supporting layer;12, sealant;13, scuff-resistant coating;14, coloring layer;15, protective layer;2, it installs Hole.
Specific embodiment
A kind of embodiment of the composite material power distribution network cross-arm of band phase color of the present invention is done furtherly referring to figs. 1 to Fig. 2 It is bright.
Embodiment one:
A kind of composite material power distribution network cross-arm of band phase color, including pedestal 1 offer several on pedestal 1 for installing The mounting hole 2 of insulator, the upper surface of pedestal 1 are the arc-shaped plane to raise upward, and pedestal 1 includes providing support from the inside to the outside The supporting layer 11 of power, the scuff-resistant coating 13 for preventing supporting layer 11 to be worn, the coloring layer 14 with phase color and appear coloring layer 14 Phase color and protect the protective layer 15 of coloring layer 14, supporting layer 11 is steel plate made of the L-shaped 45# steel in cross section, abrasionproof Layer 13 is the ceramic layer being wrapped in outside supporting layer 11, is marked with sealant 12 between scuff-resistant coating 13 and supporting layer 11, sealant 12 at Point formed by following weight percent: 30% Special Resin, 20% plasticizer, 5% antifungi diluent, 5% it is anti- Mould agent, 3% hydrophobing agent, 30% filler, 2% promotor and 5% modifying agent.Coloring layer 14 is colour epoxy resin Plate, epoxy resin board with a thickness of 2mm, protective layer 15 is polytetrafluoroethylene film, is provided with polytetrafluoroethylene (PTFE) in mounting hole 2 Film, polytetrafluoroethylene film with a thickness of 0.02mm.
By the way that the upper surface of pedestal 1 to be placed up to the arc-shaped plane of protrusion, the dust and rainwater on pedestal 1 are fallen in It can be slid along arc-shaped plane, prevent from accumulating dust and rainwater on pedestal.
45# steel has outstanding comprehensive mechanical performance, and manufacture easy to process reduces production cost, and intensity hardness is higher, Manufactured steel plate is not susceptible to bending deformation in the case where long term support power transmission line, extends the service life of cross-arm, because of 45# The surface abrasion resistance of steel is poor, so one layer of ceramic layer is arranged in the outside of steel plate, as the scuff-resistant coating 13 of protection steel plate, ceramics Layer has characteristic that is airtight, not absorbing water, and steel plate is isolated from the outside and is come, and prevents air and water from entering, prevents steel plate by sky In gas and water corrosivity replicate corrosion and corrode, guarantee the intensity of steel plate.
Because the surface of steel plate is harder and rough, by paying close attention to sealant 12 between ceramic layer and steel plate, so that pottery Enamel coating contacts closely with steel plate.Filler can increase the mechanical performance of later period sealant while guarantee the insulation performance of sealant.Increase Modeling agent substantially improves the plasticity and flexibility of sealant, keeps the processability of glue more preferable.By adding antifungi in glue Agent and antifungi diluent, so that sealant has anti-mildew effect, while antifungi diluent reduces Special Resin Viscosity improves the operability of resin, while antifungi diluent has facilitation to antimycotic agent, dilute by antifungi The dilution of agent is released, the effect of antimycotic agent could preferably play a role, and antifungi diluent is also provided with toughening simultaneously, so that Better impact resistance is provided with after the glue solidifies.Water resistance, chemical resistance and the electricity that hydrophobing agent had both improved product are exhausted Edge performance, and can effective toughening, while improving the viscosity of product, effectively fill up the gap between ceramic layer and steel plate.Promote The setting rate after sealant injects between ceramic layer and steel plate is accelerated in agent, increases filler and antimycotic agent by modifying agent and resists Conjugation between mould diluent.
Coloring layer 14 is colour epoxy resin plate, and epoxy resin board is a kind of inert material, its resistance in chemical reagent Show outstanding in test, so that coloring layer 14 is not easy by chemicals attack, epoxy resin board humidity resistance is good, because it There is no any paper component, this has extraordinary effect for resisting humid air.There are also this property resistant to high temperatures for epoxy resin board Matter, it is resistant to 600 degrees Celsius of high temperature, can prevent cross-arm from being melted by the higher power transmission line of temperature, meet open fire will not spontaneous combustion, It will not be broken easily, safety coefficient is high.The surface of epoxy resin board is very smooth, not any pore, such structure pair Extraordinary effect is played in the growth of control bacterium, and excellent insulation performance can prevent cross-arm conduction electricity, while epoxy resin board Safety and environmental protection, heating will not generate poisonous gas, ensure the life and health of the staff in cross-arm production process Safety.The color of colour epoxy resin plate has very much, can select yellow, green, red epoxy resin board required for producing.When Epoxy resin version with a thickness of 2mm when, the resistance to pressure of epoxy resin board is preferable, it is ensured that even if electric wire leaks electricity, asphalt mixtures modified by epoxy resin Rouge plate will not be punctured by high-voltage electricity.
Polytetrafluoroethylene film has the advantages that good insulating and is not easy to puncture, and prevents cross-arm conduction, colored coloring layer 14 can pass through and be observed with a thickness of the polytetrafluoroethylene film of 0.02mm, while polytetrafluoroethylene film is with calender through heat A kind of orientation film made of roller roll orientation, its crystallinity is high, and molecular orientation tightly arranges, and voidage is small, thus has good Good waterproof performance, can form layer protecting film, so that coloring layer 14 is bright in luster always outside coloring layer 14.
By the way that polytetrafluoroethylene film is arranged in mounting hole 2, the steel plate in mounting hole 2 is opened with air insulated, is prevented Steel plate in mounting hole 2 is corroded.
Embodiment two:
Using epoxy resin board with a thickness of 5mm, the technical characteristic with a thickness of 0.01mm of polytetrafluoroethylene film is substituted Epoxy resin board in embodiment one with a thickness of 2mm, polytetrafluoroethylene film with a thickness of 0.02mm, remaining technical characteristic with Embodiment one is identical.
With a thickness of 5mm epoxy resin board, there is high breakdown voltage, while embodying color, outside internal steel plate A thick layer of protective layer is formd, is suitble to setting up for high voltage transmission line, simultaneously as epoxy resin board is thicker, greatly meets Insulation needs, the thickness of polytetrafluoroethylene film only need to for 0.01mm can safety protection coloring layer 14, reduction is produced into This.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (5)

1. a kind of composite material power distribution network cross-arm of band phase color, including pedestal and insulator, several are offered on pedestal and is used for The mounting hole of insulator is installed, it is characterised in that: the upper surface of the pedestal is the arc-shaped plane to raise upward, the pedestal From the inside to the outside include provide the supporting layer of support force, the scuff-resistant coating for preventing supporting layer to be worn, the coloring layer with phase color and It appears the phase color of coloring layer and protects the protective layer of coloring layer, the supporting layer is the L-shaped steel plate in cross section, the abrasionproof Layer is the ceramic layer being wrapped in outside supporting layer, and the coloring layer is colour epoxy resin plate, and the protective layer is polytetrafluoroethylene (PTFE) Film, the epoxy resin board with a thickness of 2~5mm, the steel plate is 45# steel.
2. a kind of composite material power distribution network cross-arm of band phase color according to claim 1, it is characterised in that: the scuff-resistant coating Sealant is marked between supporting layer.
3. a kind of composite material power distribution network cross-arm of band phase color according to claim 2, it is characterised in that: the sealant Ingredient is formed by following weight percent: 30% Special Resin, 20% plasticizer, 5% antifungi diluent, 5% Antimycotic agent, 3% hydrophobing agent, 30% filler, 2% promotor and 5% modifying agent.
4. a kind of composite material power distribution network cross-arm of band phase color according to claim 1, it is characterised in that: the mounting hole Inside it is provided with polytetrafluoroethylene film.
5. a kind of composite material power distribution network cross-arm of band phase color according to claim 1 or 4, it is characterised in that: described poly- Tetrafluoroethene film with a thickness of 0.01~0.02mm.
CN201610791209.3A 2016-08-31 2016-08-31 A kind of composite material power distribution network cross-arm of band phase color Active CN106437276B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06335144A (en) * 1993-05-21 1994-12-02 Tomoe Corp Crossarm of transmission pole
CN2220696Y (en) * 1995-02-22 1996-02-21 武汉高压研究所新技术公司 Power transmission circuit composite insulating cross arm
CN2884636Y (en) * 2006-03-10 2007-03-28 弋东方 Insulating cross arm
CN101718150A (en) * 2009-11-06 2010-06-02 常熟风范电力设备股份有限公司 Composite material tower and manufacturing process thereof
CN102852370A (en) * 2012-10-10 2013-01-02 北京玻钢院复合材料有限公司 Composite material combined type cross arm for high-tension transmission line tower pole
CN103015789A (en) * 2012-12-05 2013-04-03 江苏神马电力股份有限公司 Layer structure of inner insulating tube of composite cross arm
CN105220933A (en) * 2015-10-21 2016-01-06 常熟风范电力设备股份有限公司 A kind of steel tower cross-arm component
CN205955357U (en) * 2016-08-26 2017-02-15 银川汤姆森电气有限公司 Compound cross arm device
CN206128811U (en) * 2016-08-31 2017-04-26 国网浙江省电力公司台州供电公司 Take combined material distribution network cross arm of looks look

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06335144A (en) * 1993-05-21 1994-12-02 Tomoe Corp Crossarm of transmission pole
CN2220696Y (en) * 1995-02-22 1996-02-21 武汉高压研究所新技术公司 Power transmission circuit composite insulating cross arm
CN2884636Y (en) * 2006-03-10 2007-03-28 弋东方 Insulating cross arm
CN101718150A (en) * 2009-11-06 2010-06-02 常熟风范电力设备股份有限公司 Composite material tower and manufacturing process thereof
CN102852370A (en) * 2012-10-10 2013-01-02 北京玻钢院复合材料有限公司 Composite material combined type cross arm for high-tension transmission line tower pole
CN103015789A (en) * 2012-12-05 2013-04-03 江苏神马电力股份有限公司 Layer structure of inner insulating tube of composite cross arm
CN105220933A (en) * 2015-10-21 2016-01-06 常熟风范电力设备股份有限公司 A kind of steel tower cross-arm component
CN205955357U (en) * 2016-08-26 2017-02-15 银川汤姆森电气有限公司 Compound cross arm device
CN206128811U (en) * 2016-08-31 2017-04-26 国网浙江省电力公司台州供电公司 Take combined material distribution network cross arm of looks look

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