CN106435549A - Steel and iron surface passivating treatment liquid - Google Patents

Steel and iron surface passivating treatment liquid Download PDF

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Publication number
CN106435549A
CN106435549A CN201611037541.7A CN201611037541A CN106435549A CN 106435549 A CN106435549 A CN 106435549A CN 201611037541 A CN201611037541 A CN 201611037541A CN 106435549 A CN106435549 A CN 106435549A
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China
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treatment fluid
steel
fluosilicate
ammonium chloride
steel surface
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CN201611037541.7A
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CN106435549B (en
Inventor
王晓晖
张颖
任海晶
刘世川
李俊莉
刘彦锋
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Shaanxi Chemical Research Institute Co.,Ltd.
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Shaanxi Research Design Institute of Petroleum and Chemical Industry
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides

Abstract

The invention discloses steel and iron surface passivating treatment liquid which contains 1-15% of hydrofluoric acid, 0.1-5% of fluosilicate, 0.1-5% of cerate, 0.1-5% of oxidants, 0.1-5% of sodium benzoate, 0.001-0.5% of dimeric surfactants, 0.001-0.005% of hexamethylenetetramine and the balance of water. Hydrochloric acid is utilized to adjust pH of the treatment liquid to 2-5, the oxidants are at least one of H2O2, sodium peroxide, ammonium persulfate and peracetic acid, and the dimeric surfactants are at least one of dodecyl dimethyl ammonium chloride and myristyl dimethyl ammonium chloride. Coatings formed on the surfaces of steel and iron are smooth, compact and high in stability, generated passivation films are excellent in corrosion resistance, and the treatment liquid is nontoxic, easy to degrade and capable of lowering environment pollution and is an environment-friendly treatment agent.

Description

A kind of steel surface passivation treatment fluid
Technical field
The invention belongs to field of metal surface treatment technology is and in particular to a kind of steel surface passivation treatment fluid.
Background technology
Iron and steel output is huge, and application surface is extremely wide, and there is the figure of steel products in each corner in life.But, wet In the air moistening and the environment being contaminated, steel construction is easy to be corroded.The direct losses that steel corrosion causes mainly show Waste in the iron and steel resource causing because of corrosion and repeat the loss manufacturing.The indirect loss that steel corrosion causes be mainly manifested in because The aspects such as plant downtime stopping production, inefficiency and the environmental pollution corroding and bring.The most frequently used two kinds in steel corrosion protection Anticorrosion of iron and steel treatment technology method is that steel surface chromating is processed and bonderizing.
Although, chromate conversion coating has the structure of densification and self-healing function, antiseptic property be excellent, process is easy easily The advantages of row, process required time are shorter.But production process, reject product and stain disease discharge link pollution are all very serious, Chromic high carcinogenic more has influence on the health of the mankind.China executes European Union Ro HS in 1 day March in 2007 Instruction, forbids in conversion processing process using harmful substances such as Cr VIs.First 12 ad hoc plannings of China《Heavy metal-polluted Dye integrated control " 12 " planning》In clearly chromium is listed in one of five heavy metal species first having to control.
Phosphatization is called by the process that electrochemical reaction forms phosphate chemical conversion film with chemical reaction, metal can lead to Cross Phosphating Solution to process in the anti-corrosion phosphating coat of its surface one layer of even compact of formation.Iron and steel through phosphatization pretreatment, itself is anti-corrosion Property and significantly improving with the adhesion of organic coating, the absorbability of steel surface also effectively improves simultaneously.So be more conducive to into Row application process and immersion oil are processed, and preferably protect iron and steel.Although applying wide bonderizing advantage, serving iron and steel well more Antiseptical acts on, but its technique and aspect of performance still suffer from defect.Conventional phosphatizing treatment technology forms effective protecting film speed slowly, Time is long;Conversion membrane granule is larger simultaneously, specific surface area is little, dispersibility is poor and dissolubility is relatively low, water-disintegrable poor.Phosphatization Although micropore has good absorption property and can improve the adhesive force of paint coatings in film, weaken phosphating coat simultaneously Corrosion resistance.The phosphate containing in Phosphating Solution, heavy metal ion cause the problems such as eutrophication, heavy metal pollution to environment.
It is cancelled because traditional handicraft gradually faces, the metal surface anticorrosive treatment technology of environment-protecting clean becomes this field Study hotspot.The patent of such as Application No. 201210593856.5 discloses a kind of without phosphorus conversion film treating agent, using nitre The transforming agent that the one-tenth such as sour aluminum, fluorine zirconic acid, nitric acid, sodium nitrate, Ludox, liquid silane is grouped into, can be in cleaning metal surface Form one layer of nano ceramic coat, conversion film can be formed in iron and steel, zinc and aluminium surface, the corrosion resistant of metal coating can be significantly improved Corrosion energy, extends it and is subject to etching time.Also technology is had to add potassium fluosilicate, cerous nitrate, for example, application number in inactivating treatment liquid Patent for 201410650819.2 discloses a kind of tin plate surface treatment liquid and preparation method thereof, and this treatment fluid is by phosphoric acid Disodium hydrogen, sodium pyrophosphate, ammonium titanium fluoride, potassium fluosilicate, nickel nitrate etc.;The patent of Application No. 200910265418.4 discloses A kind of high temperature resistant metal passivator, wherein contains cerium carbonate, cerous nitrate etc.;But such passivating solution is in metal surface The protecting film being formed is rough, and hole is larger, and compactness is bad, easily comes off, and affects its passivation effect, and then affects metal Decay resistance.
Content of the invention
For the defect of prior art, the present invention is intended to provide a kind of steel surface passivation treatment fluid, do not contain phosphate, Cr VI, and one layer of uniform, smooth, fine and close protecting film, corrosion resistance and good can be formed in steel surface.
The present invention is achieved by the following technical solutions.
A kind of steel surface passivation treatment fluid, containing following component:
Fluohydric acid. 1%~15%, fluosilicate 0.1%~5%, cerium salt 0.1%~5%, oxidant 0.1%~5%, sodium benzoate 0. 1% ~5%, Gemini surface active agent 0.001%~0.5%, hexamethylenetetramine 0.001%~0.005%, remaining is water, is adjusted with hydrochloric acid The pH saving described treatment fluid is 2 ~ 5,
Wherein, described oxidant is H2O2, sodium peroxide, Ammonium persulfate., at least one in peracetic acid;
Described Gemini surface active agent is dodecyl dimethyl ammonium chloride, in dodecyldimethylamine ammonium chloride at least one Kind, the structural formula of dodecyl dimethyl ammonium chloride is:, the structural formula of dodecyldimethylamine ammonium chloride is:.
Preferably, described steel surface passivation treatment fluid, containing following component:Fluohydric acid. 5%~8%, fluosilicate 1%~ 3%, cerium salt 1%~2%, oxidant 0.8%~3%, sodium benzoate 1%~3%, Gemini surface active agent 0.005%~0.2%, six methylenes Urotropine 0.002%~0.003%, remaining is water, is 2 ~ 5 with the pH that hydrochloric acid adjusts described treatment fluid,
Wherein, described H2O2, sodium peroxide, Ammonium persulfate., peracetic acid at least one therein;
Described Gemini surface active agent is dodecyl dimethyl ammonium chloride, dodecyldimethylamine ammonium chloride therein at least Kind.
Preferably, described steel surface passivation treatment fluid, containing following component:Fluohydric acid. 6.3%, fluosilicate 1.8%, cerium Salt 1.6%, oxidant 1.5%, sodium benzoate 2.3%, Gemini surface active agent 0.01%, hexamethylenetetramine 0.002%, remaining is Water, is 2 ~ 5 with the pH that hydrochloric acid adjusts described treatment fluid,
Wherein, described H2O2, sodium peroxide, Ammonium persulfate., at least one in peracetic acid;
Described Gemini surface active agent is dodecyl dimethyl ammonium chloride, in dodecyldimethylamine ammonium chloride at least one Kind.
Any one steel surface passivation treatment fluid above-mentioned, described fluosilicate is potassium fluosilicate, prodan, hexafluosilicic acid At least one in magnesium, ammonium fluosilicate.
Any one steel surface passivation treatment fluid above-mentioned, described cerium salt is cerous nitrate, cerous nitrate, in cerous chloride At least one.
The compound method of steel surface passivation treatment fluid of the present invention is:Weigh the composition of each weight portion in formula, mix Close, after stirring, adjust treatment fluid to pH=2 ~ 5 with hydrochloric acid.
Advantages of the present invention:
(1)The steel surface passivation treatment fluid that the present invention provides, adds Gemini surface active agent, the film being formed in steel surface The smooth fine and close, stability of layer is high, the passivating film excellent anti-corrosion performance of generation, solve film layer rough, easy to fall off thus shadow Ring the technical problem of its passivation effect;
(2)The oxidation of divalent iron ion that hydrofluoric acid dissolution iron and steel produces is ferric ion and hydroxyl by the oxidant in formula Ion, the Fluohydric acid. in treatment fluid forms fluorine ferrum complex ion and hydrion with ferric ion, and hydroxide ion and hydrion Form water, promote reaction forward to carry out, reaction efficiency is high;The metal ion of the fluosilicate in fluorine ferrum complex ion and treatment fluid is anti- Should produce be deposited in steel surface formed passivating film, due to rare-earth element cerium add so that steel surface formed passivation Film is finer and close;
(3)The steel surface passivation treatment fluid that the present invention provides is a kind of environmentally friendly treatment technology, and the film of generation is nontoxic, no Containing harmful substances such as hexavalent chromium, phosphate anion and heavy metal ion, raw materials used be easy to get, low cost, degradable, can Reduce the pollution level to environment.
Brief description
The passivating film that the steel surface passivation treatment fluid of Fig. 1 embodiment 1 preparation is formed in steel surface.
The passivating film that the steel surface passivation treatment fluid of Fig. 2 embodiment 2 preparation is formed in steel surface.
The passivating film that the steel surface passivation treatment fluid of Fig. 3 embodiment 3 preparation is formed in steel surface.
The passivating film that the steel surface passivation treatment fluid of Fig. 4 embodiment 4 preparation is formed in steel surface.
The passivating film that the steel surface passivation treatment fluid of Fig. 5 embodiment 5 preparation is formed in steel surface.
The passivating film that the steel surface passivation treatment fluid of Fig. 6 comparative example preparation is formed in steel surface.
Specific embodiment
In the specific embodiment of the present invention, the Gemini surface active agent of use, dodecyl dimethyl ammonium chloride Structural formula is:,
The structural formula of dodecyldimethylamine ammonium chloride is:.
Embodiment 1
1. a kind of steel surface passivation treatment fluid, containing following component:Fluohydric acid. 6.3%, potassium fluosilicate 1.8%, cerous nitrate 1.6%, Peracetic acid 0.5%, H2O21.0%, sodium benzoate 2.3%, dodecyl dimethyl ammonium chloride 0.01%, hexamethylenetetramine 0.002%, remaining is water, is 4 with the pH that hydrochloric acid adjusts described treatment fluid.
The compound method of this steel surface passivation treatment fluid is:Weigh the composition of each weight portion in formula, mixing, stirring is all After even, with hydrochloric acid regulation treatment fluid to pH=4.
Embodiment 2
A kind of steel surface passivation treatment fluid, containing following component:Fluohydric acid. 1%, prodan 0.1%, cerous nitrate 0.1%, mistake Sodium oxide 0.1%, sodium benzoate 5%, dodecyldimethylamine ammonium chloride 0.5%, hexamethylenetetramine 0.005%, remaining is water, uses The pH that hydrochloric acid adjusts described treatment fluid is 2.
Its preparation method, with embodiment 1, is 2 with the pH that hydrochloric acid adjusts described treatment fluid.
Embodiment 3
A kind of steel surface passivation treatment fluid, containing following component:Fluohydric acid. 15%, magnesium fluosilicate 5%, cerous chloride 5%, over cure Sour ammonium 5%, sodium benzoate 0.1%, dodecyl dimethyl ammonium chloride 0.001%, hexamethylenetetramine 0.001%, remaining is water, uses The pH that hydrochloric acid adjusts described treatment fluid is 5.
Its preparation method, with embodiment 1, is 5 with the pH that hydrochloric acid adjusts described treatment fluid.
Embodiment 4
A kind of steel surface passivation treatment fluid, containing following component:Fluohydric acid. 5%, ammonium fluosilicate 0.5%, potassium fluosilicate 0.5%, nitre Sour cerium 1%, peracetic acid 0.8%, sodium benzoate 3%, dodecyl dimethyl ammonium chloride 0.1%, dodecyldimethylamine ammonium chloride 0.1%, hexamethylenetetramine 0.003%, remaining is water, is 3 with the pH that hydrochloric acid adjusts described treatment fluid.
Its preparation method, with embodiment 1, is 3 with the pH that hydrochloric acid adjusts described treatment fluid.
Embodiment 5
A kind of steel surface passivation treatment fluid, containing following component:Fluohydric acid. 8%, prodan 1%, magnesium fluosilicate 2%%, nitric acid Sub- cerium 0.5%, cerous chloride 1.5%, H2O23%, sodium benzoate 1%, dodecyl dimethyl ammonium chloride 0.002%, myristyl two Ammonio methacrylate 0.003%, hexamethylenetetramine 0.002%, remaining is water, is 5 with the pH that hydrochloric acid adjusts described treatment fluid,
Its preparation method, with embodiment 1, is 5 with the pH that hydrochloric acid adjusts described treatment fluid.
Comparative example
Composition does not contain Gemini surface active agent, and other are same as Example 1.
Embodiment 6
The steel surface passivation treatment fluid being respectively adopted the preparation of embodiment 1-5 processes iron and steel.At the steel surface passivation of comparative example Reason liquid is as a comparison.
When there is the defects such as greasy dirt, corrosion, cut for steel surface, need to carry out pretreatment to obtain cleaning to steel part Uniform surface, is conducive to improving the adhesion of passivating film.Processing procedure:Adopt after A3 iron and steel distillation washing after pretreatment Use impregnated Passivation Treatment, 90 minutes to 150 minutes Passivation Treatment response time, 30 DEG C of reaction temperature to 60 DEG C, that is, in iron and steel Surface forms passivating film, washes and dries up to be tested through distillation.
1. the surface topography of passivating film.
After the steel surface passivation treatment fluid of embodiment 1-5 and comparative example processes A3 iron and steel, formed blunt in A3 steel surface Change shown in the scanning electron microscope as Fig. 1-6 of film.
The passivation being formed in steel surface by the steel surface passivation treatment fluid that Fig. 1-6 can be seen that the preparation of embodiment 1-5 Membrane structure is uniform, fine and close, and when not containing Gemini surface active agent in comparative example, the loose injustice of passivation membrane superficial tissue of formation Whole, larger hole occurs.The passivating film surface of generation can be made more smooth, uniform it follows that adding Gemini surface active agent Smooth, fine and close.
2. the corrosion potential after test A3 steel before processing, with the steel surface passivation treatment fluid of comparative example as a comparison, knot Fruit is shown in Table 1.
Corrosion potential before and after table 1 A3 steel Passivation Treatment
As shown in Table 1, embodiment 1 preparation steel surface passivation treatment fluid process A3 steel before and after, its corrosion potential be respectively- 0.6367V and -0.0711V, the corrosion potential after Passivation Treatment has been shuffled 0.5656V, shows that passivating film inertia strengthens.Corrosion electricity Shuffle and show that the inertia of iron and steel strengthens, corrosion rate reduces in position, corrosion resisting property improves.The iron and steel of embodiment of the present invention 2-5 preparation Surface passivation treating liquid after processing A3 steel, also shuffle by its corrosion potential, and the amount of shuffling is more than 0.19V.And in comparative example During without Gemini surface active agent, its corrosion potential amount of shuffling only has 0.0406V.It follows that interpolation Gemini surface active After agent, so that the corrosion rate of iron and steel is reduced, corrosion resistance improves, and the steel surface passivation treatment fluid of embodiment 1 preparation is to steel Ironing surface passivation effect is substantially better than other embodiment.
Embodiment 7
Neutral salt spray test is tested
Using neutral salt spray test(ASTM-B117)Standard, the steel surface passivation treatment fluid measuring present invention offer is in A3 steel Surface forms the decay resistance of passivating film.Test 35 DEG C of the temperature inside the box, relative humidity 100%, mass fraction be 5% NaCl molten Liquid, between 6.5 ~ 7.2, salt fog settling amount is 1 ~ 2mL/ (80cm to the pH value collecting solution2·h).With passivating film surface first The time that individual red rust occurs is the anti-corrosion time, and the anti-corrosion time is as Evaluation of Corrosion Resistance result.It is respectively adopted the preparation of embodiment 1-5 , as experimental example, the steel surface passivation treatment fluid of comparative example is as a comparison case for steel surface passivation treatment fluid.Experimental result is shown in Table 2.
Table 2 is anti-corrosion the time
As shown in Table 2, the inactivating treatment liquid that the present invention provides, the anti-corrosion time is more than 50h, and the passivating film corrosion resistance of formation is relatively Good, the passivating film that embodiment 1 is formed, the corrosion-resistant time is up to 158h, and in comparative example without Gemini surface active agent when, resistance to After the erosion time only has 27h it is seen then that adding Gemini surface active agent, contribute to the corrosion proof raising of passivating film being formed.

Claims (5)

1. a kind of steel surface passivation treatment fluid it is characterised in that:Containing following component:
Fluohydric acid. 1%~15%, fluosilicate 0.1%~5%, cerium salt 0.1%~5%, oxidant 0.1%~5%, sodium benzoate 0.1%~ 5%, Gemini surface active agent 0.001%~0.5%, hexamethylenetetramine 0.001%~0.005%, remaining is water, is adjusted with hydrochloric acid The pH of described treatment fluid is 2 ~ 5,
Wherein, described oxidant is H2O2, sodium peroxide, Ammonium persulfate., at least one in peracetic acid;
Described Gemini surface active agent is dodecyl dimethyl ammonium chloride, in dodecyldimethylamine ammonium chloride at least one Kind.
2. a kind of steel surface passivation treatment fluid according to claim 1 it is characterised in that:Containing following component:Hydrogen fluorine Acid 5%~8%, fluosilicate 1%~3%, cerium salt 1%~2%, oxidant 0.8%~3%, sodium benzoate 1%~3%, Gemini surface active Agent 0.005%~0.2%, hexamethylenetetramine 0.002%~0.003%, remaining is water, with the pH that hydrochloric acid adjusts described treatment fluid is 2 ~ 5,
Wherein, described oxidant is H2O2, sodium peroxide, Ammonium persulfate., at least one in peracetic acid;
Described Gemini surface active agent is dodecyl dimethyl ammonium chloride, in dodecyldimethylamine ammonium chloride at least one Kind.
3. a kind of steel surface passivation treatment fluid according to claim 1 it is characterised in that:Containing following component:Hydrogen fluorine Acid 6.3%, fluosilicate 1.8%, cerium salt 1.6%, oxidant 1.5%, sodium benzoate 2.3%, Gemini surface active agent 0.01%, six is sub- Tetramine 0.002%, remaining is water, is 2 ~ 5 with the pH that hydrochloric acid adjusts described treatment fluid,
Wherein, described oxidant is H2O2, sodium peroxide, Ammonium persulfate., at least one in peracetic acid;
Described Gemini surface active agent is dodecyl dimethyl ammonium chloride, in dodecyldimethylamine ammonium chloride at least one Kind.
4. any one the steel surface passivation treatment fluid according to claim 1-3 it is characterised in that:Described fluosilicate For at least one in potassium fluosilicate, prodan, magnesium fluosilicate, ammonium fluosilicate.
5. any one the steel surface passivation treatment fluid according to claim 1-3 it is characterised in that:Described cerium salt is nitre At least one in sour cerium, cerous nitrate, cerous chloride.
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CN107829122A (en) * 2017-11-24 2018-03-23 绩溪山合机械有限公司 A kind of chain inactivating treatment liquid and its passivation process
CN107951461A (en) * 2017-12-25 2018-04-24 张永生 A kind of obstetrics and gynecology department vaginal speculum expansion shade leaf piece

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107829122A (en) * 2017-11-24 2018-03-23 绩溪山合机械有限公司 A kind of chain inactivating treatment liquid and its passivation process
CN107951461A (en) * 2017-12-25 2018-04-24 张永生 A kind of obstetrics and gynecology department vaginal speculum expansion shade leaf piece

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