CN106435151B - Dislocation type cartridge type heat-treating machine - Google Patents
Dislocation type cartridge type heat-treating machine Download PDFInfo
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- CN106435151B CN106435151B CN201610893814.1A CN201610893814A CN106435151B CN 106435151 B CN106435151 B CN 106435151B CN 201610893814 A CN201610893814 A CN 201610893814A CN 106435151 B CN106435151 B CN 106435151B
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- roller
- slideway
- top roller
- water inlet
- water
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/36—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for balls; for rollers
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
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- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
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- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
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- Rolls And Other Rotary Bodies (AREA)
Abstract
The invention discloses a kind of dislocation type cartridge type heat-treating machine, including body, top roller, end roller, top roller, end roller is arranged on body, the height of top roller is higher than end roller, internal body bottom surface is provided with dividing plate, organism bottom is divided into tank a by dividing plate, tank b, top roller is arranged on above tank a, end roller is arranged on above tank b, body position at top drum inlet is provided with charging aperture, charging slideway is provided between charging aperture and top drum inlet, switching slideway is provided between the outlet of top roller and the entrance of end roller, body position at the drum outlet of end is provided with discharging opening.The present invention can meet the requirement of a variety of medium hydro-thermal process simultaneously, and thermal effectiveness is good;The WATER AS FLOW MEDIUM moment is flowed, and is easy to control the temperature of WATER AS FLOW MEDIUM, and steel ball circulation, the backflow of WATER AS FLOW MEDIUM make full use of gravity to save cost as kinetic energy.
Description
Technical field
The present invention relates to steel ball production equipment technology, more particularly to a kind of dislocation type cartridge type heat-treating machine.
Background technology
Grinding steel ball is in process of production, it is necessary to carry out medium hydro-thermal process, i.e., by the steel ball isothermal transmission of roll forging balling-up
Handled into water added with chemical agent, steel ball needs to sequentially enter at least two WATER AS FLOW MEDIUMs, in different medium water added with
Different chemical agents and the temperature requirement difference of different medium water.Because steel ball comes that amount is big, temperature is high, to medium coolant-temperature gage
Have a great influence.To ensure steel ball quality, the temperature of WATER AS FLOW MEDIUM need to be maintained constant;Equipment need to meet a variety of medium hydro-thermal process simultaneously
Requirement.In the prior art also without a kind of equipment that can meet the job requirement.
The content of the invention
The present invention in view of the shortcomings of the prior art, develops a kind of dislocation type cartridge type heat-treating machine, at dislocation type cartridge type heat
Reason machine can meet the requirement of a variety of medium hydro-thermal process, steel ball hot high treating effect simultaneously, and be able to maintain that each WATER AS FLOW MEDIUM
Temperature, gravity is made full use of to save cost as kinetic energy.
The present invention solve technical problem technical scheme be:Dislocation type cartridge type heat-treating machine, including body, top roller,
End roller, top roller, end roller are arranged on body, and the height of top roller is higher than end roller, internal body bottom
Face is provided with dividing plate, and organism bottom is divided into tank a, tank b by dividing plate, and top roller is arranged on above tank a, and end roller is set
Put above tank b, top roller, one end of end roller are entrance, and the other end is exports, the body at top drum inlet
Position is provided with charging aperture, and charging slideway, the outlet and end of top roller are provided between charging aperture and top drum inlet
It is provided with switching slideway between the entrance of roller, the body position at the drum outlet of end is provided with discharging opening, discharging opening and end
Discharge slideway is provided between the drum outlet of end, is both provided with leaking hole on switching slideway, discharge slideway, tank a sides are provided with
Water inlet pipe a, drainpipe a, tank b sides are provided with water inlet pipe b, drainpipe b, and water inlet pipe a delivery port is arranged on top roller
Entry position, drainpipe b delivery port are arranged on the entry position of end roller, drainpipe a, drainpipe b water inlet difference
Connection water channel a, tank b bottom, water inlet pipe a, drainpipe a the other end connection water storage box a, water inlet pipe b, drainpipe b it is another
One end connection water storage box b.
As optimization, the water inlet of the drainpipe a is higher than water storage box a, and water is provided between water storage box a and water inlet pipe a
Pump a;Drainpipe b water inlet is higher than water storage box b, and water pump b is provided between water storage box b and water inlet pipe b.
As optimization, at least provided with an intermediate calender rolls between the top roller and end roller, each intermediate calender rolls it
Between and intermediate calender rolls and top roller, end roller between be both provided with slideway of transferring, the height of intermediate calender rolls is higher than end
Roller, the intermediate calender rolls height from nearly top roller side to proximal end roller side gradually reduce, and internal body bottom surface is in each
Between roller, top roller, the interval location of end roller be both provided with dividing plate, each intermediate calender rolls are equipped with independent water inlet pipe, row
Water pipe, water storage box.
As optimization, the intermediate calender rolls, top roller, the entrance height of end roller are less than outlet height.
As optimization, the intermediate calender rolls, top roller, end roller include cylinder, helical guideway, rotary shaft, cylinder
For pipe, helical guideway is spiral shape, and helical guideway is uniformly arranged at least one in cylinder inboard wall, and rotary shaft is arranged on cylinder two
End center, rotary shaft are provided with rolling bearing units, rotary shaft is arranged on rolling bearing units by connecting rod connector drum inwall on body
In, rotate axis connection drive mechanism.
As optimization, the intermediate calender rolls, top roller, the outlet height of end roller are higher than entrance height.
As optimization, the drive mechanism is the tape handler of motor driven, and tape handler includes big belt wheel, small band
Wheel, belt, big belt wheel are installed on the rotary shaft, and small pulley is arranged on motor output shaft, and big belt wheel, small pulley are connected by belt
Connect.
As optimization, the outside of the drive mechanism is provided with protective cover.
As optimization, the discharge slideway includes slideway a, slideway b, and conversion is provided with slideway a and slideway b prong
Plate, change-over panel are arranged in discharge slideway main body by a rotating shaft.
Beneficial effects of the present invention:
1. the present invention can meet the requirement of a variety of medium hydro-thermal process simultaneously, thermal effectiveness is good;The WATER AS FLOW MEDIUM moment is flowed,
It is easy to control the temperature of WATER AS FLOW MEDIUM, steel ball circulation, the backflow of WATER AS FLOW MEDIUM make full use of gravity to save cost as kinetic energy.
2. being higher than water storage box by setting the water inlet of drainpipe, the WATER AS FLOW MEDIUM in tank a, tank b can pass through gravity and return
It flow in water storage box a, water storage box b, has saved the energy.
3. by setting at least one intermediate calender rolls, at least three kinds of WATER AS FLOW MEDIUMs can be met while carry out medium hydro-thermal process
It is required that.
4. by setting the entrance height of intermediate calender rolls, top roller, end roller to be less than outlet height, steel ball is facilitated
Rolling in roller.
5. by setting helical guideway, steel ball circulates along helical guideway in roller, add steel ball in roller with
The time of contact of WATER AS FLOW MEDIUM, improve steel ball processing quality.
6. by setting drum outlet to be highly higher than entrance height, WATER AS FLOW MEDIUM is under the drive of roller rotatory force along helical guideway
Together circulated with steel ball, improve the reaction efficiency of medium and steel ball, improve steel ball quality.
7. by setting slideway a, slideway b, change-over panel, can be cut on the premise of heat-treating machine continuous firing is not influenceed
Slideway is changed, so as to change rewinding basket..
Brief description of the drawings
Fig. 1, Fig. 2 are the overall construction drawing of an embodiment of the present invention.
Fig. 3 is the overall construction drawing of an embodiment of the present invention.
Fig. 4, Fig. 5 are that an embodiment of the present invention hides body, the overall construction drawing of dividing plate.
Fig. 6, Fig. 7 are the overall construction drawing of body.
Fig. 8 is the overall construction drawing of roller.
Fig. 9 is the partial enlarged drawing in Fig. 2A regions.
Embodiment
For a better understanding of the present invention, embodiments of the present invention are explained in detail below in conjunction with the accompanying drawings.
Fig. 1 to Fig. 9 is a kind of embodiment of the present invention, as illustrated, dislocation type cartridge type heat-treating machine, including body 1, beginning
Roller 3, end roller 4 are held, top roller 3, end roller 4 are arranged on body 1, and the height of top roller 3 is rolled higher than end
Cylinder 4, the inner bottom surface of body 1 is provided with dividing plate 2, and the bottom of body 1 is divided into tank a101, tank b102, top roller 3 by dividing plate 2
Be arranged on above tank a101, end roller 4 is arranged on above tank b102, top roller 3, one end of end roller 4 be into
Mouthful, the other end is outlet, and the position of body 1 of the porch of top roller 3 is provided with charging aperture 103, charging aperture 103 and top roller
Charging slideway 5 is provided between 3 entrances, switching slideway 6 is provided between the outlet of top roller 3 and the entrance of end roller 4,
The position of body 1 in the exit of end roller 4 is provided with discharging opening 104, and discharging opening 104 and end roller 4 are provided between exporting
Discharge slideway 7, switching slideway 6, leaking hole is both provided with discharge slideway 7, tank a101 sides are provided with water inlet pipe a9, drainpipe
A10, tank b102 side are provided with water inlet pipe b11, drainpipe b12, and water inlet pipe a9 delivery port is arranged on the entrance of top roller 3
Position, drainpipe b12 delivery port are arranged on the entry position of end roller 4, drainpipe a10, drainpipe b12 water inlet point
Other connection water channel a101, tank b102 bottom, water inlet pipe a9, drainpipe a10 other end connection water storage box a, water inlet pipe
B11, drainpipe b12 other end connection water storage box b.By setting top roller 3, end roller 4, switching slideway 6 and top
The height of roller 3 is higher than end roller 4, and steel ball can sequentially enter top roller 3, end roller 4 carries out medium hydro-thermal process, and
Because the bottom of body 1 is divided into two independent tanks by dividing plate 2, heterogeneity, temperature can be passed through in top roller 3, end roller 4
The WATER AS FLOW MEDIUM of degree, realize while meet the requirement of a variety of medium hydro-thermal process;It is heat-treated by the way that steel ball is put into roller,
Steel ball fully contacts with WATER AS FLOW MEDIUM in the rolling, and thermal effectiveness is good;The WATER AS FLOW MEDIUM moment is flowed, and is easy to control the temperature of WATER AS FLOW MEDIUM
Degree, steel ball circulation, the backflow of WATER AS FLOW MEDIUM make full use of gravity to save cost as kinetic energy.
The water inlet of the drainpipe a10 is higher than water storage box a, and water pump a is provided between water storage box a and water inlet pipe a9;Row
Water pipe b12 water inlet is higher than water storage box b, and water pump b is provided between water storage box b and water inlet pipe b11.By setting drainpipe
Water inlet is higher than water storage box, and the WATER AS FLOW MEDIUM in tank a101, tank b102 can pass through gravity reflux to water storage box a, water storage box b
In, save the energy.
As shown in figure 8, the top roller 3, end roller 4 include cylinder 301, helical guideway 302, rotary shaft 303, cylinder
Body 301 is pipe, and helical guideway 302 is spiral shape, and helical guideway 302 is uniformly arranged at least one in the inwall of cylinder 301, rotation
Axle 303 is arranged on the both ends center of cylinder 301, and rotary shaft 303 is provided with body 1 and usherd to seat by the inwall of connecting rod connector drum 301
Bearing, rotary shaft 303 are arranged in rolling bearing units, and rotary shaft 303 connects drive mechanism 8.By setting helical guideway 302, steel
Ball circulates along helical guideway in roller, adds time of contact of the steel ball with WATER AS FLOW MEDIUM in roller, improves at steel ball
Manage quality.
The top roller 3, the outlet height of end roller 4 are higher than entrance height.By setting drum outlet height high
In entrance height, WATER AS FLOW MEDIUM together circulates under the drive of roller rotatory force along helical guideway 302 with steel ball, improves medium and steel
The reaction efficiency of ball, improves steel ball quality.
The drive mechanism 8 is the tape handler of motor driven, and tape handler includes big belt wheel, small pulley, belt,
Big belt wheel is arranged in rotary shaft 303, and small pulley is arranged on motor output shaft, and big belt wheel, small pulley are connected by belt.
As shown in figure 9, the discharge slideway 7 includes slideway a701, slideway b702, slideway a701 and slideway b702 prong
Place is provided with change-over panel 703, and change-over panel 703 is arranged in the main body of discharge slideway 7 by a rotating shaft.By set slideway a701,
Slideway b702, change-over panel 703, slideway can be switched, on the premise of heat-treating machine continuous firing is not influenceed so as to change rewinding
Basket.
Although above-mentioned the embodiment of invention is described with reference to accompanying drawing, not to the scope of the present invention
Limitation, on the basis of technical scheme, those skilled in the art need not pay creative work and can make
Various modifications or deformation still within protection scope of the present invention.
Claims (9)
1. dislocation type cartridge type heat-treating machine, it is characterised in that:Including body (1), top roller (3), end roller (4), top
Roller (3), end roller (4) are arranged on body (1), and the height of top roller (3) is higher than end roller (4), and body (1) is interior
Portion bottom surface is provided with dividing plate (2), and body (1) bottom is divided into tank a (101), tank b (102), top roller (3) by dividing plate (2)
It is arranged on above tank a (101), end roller (4) is arranged on above tank b (102), top roller (3), end roller (4)
One end be entrance, the other end is outlet, and body (1) position of top roller (3) porch is provided with charging aperture (103), entered
Charging slideway (5), outlet and the end roller of top roller (3) are provided between material mouth (103) and top roller (3) entrance
(4) switching slideway (6) is provided between entrance, body (1) position in end roller (4) exit is provided with discharging opening
(104) discharge slideway (7), switching slideway (6), discharge slideway, are provided between discharging opening (104) and end roller (4) outlet
(7) leaking hole is both provided with, tank a (101) side is provided with water inlet pipe a (9), drainpipe a (10), and tank b (102) side is set
There are water inlet pipe b (11), drainpipe b (12), water inlet pipe a (9) delivery port is arranged on the entry position of top roller (3), draining
Pipe b (12) delivery port is arranged on the entry position of end roller (4), drainpipe a (10), drainpipe b (12) water inlet point
Other connection water channel a (101), tank b (102) bottom, water inlet pipe a (9), drainpipe a (10) other end connection water storage box a,
Water inlet pipe b (11), drainpipe b (12) other end connection water storage box b.
2. dislocation type cartridge type heat-treating machine according to claim 1, it is characterized in that, the water inlet of the drainpipe a (10)
Higher than water storage box a, water pump a is provided between water storage box a and water inlet pipe a (9);Drainpipe b (12) water inlet is higher than water storage box
Water pump b is provided between b, water storage box b and water inlet pipe b (11).
3. dislocation type cartridge type heat-treating machine according to claim 1 or 2, it is characterized in that, the top roller (3) and end
At least provided with an intermediate calender rolls between roller (4), between each intermediate calender rolls and intermediate calender rolls and top roller (3), end
Slideway (6) of transferring is both provided between roller (4), the height of intermediate calender rolls is higher than end roller (4), from nearly top roller (3)
The intermediate calender rolls height of side to proximal end roller (4) side gradually reduces, and body (1) inner bottom surface is located at each intermediate calender rolls, top
Roller (3), the interval location of end roller (4) are both provided with dividing plate (2), and each intermediate calender rolls are equipped with independent water inlet pipe, draining
Pipe, water storage box.
4. dislocation type cartridge type heat-treating machine according to claim 3, it is characterized in that, the intermediate calender rolls, top roller
(3), the entrance height of end roller (4) is less than outlet height.
5. dislocation type cartridge type heat-treating machine according to claim 3, it is characterized in that, the intermediate calender rolls, top roller
(3), end roller (4) includes cylinder (301), helical guideway (302), rotary shaft (303), and cylinder (301) is pipe, and spiral is led
Rail (302) is spiral shape, and helical guideway (302) is uniformly arranged at least one in cylinder (301) inwall, and rotary shaft (303) is set
At cylinder (301) both ends center, rotary shaft (303) is provided with body (1) and usherd to seat by connecting rod connector drum (301) inwall
Bearing, rotary shaft (303) are arranged in rolling bearing units, rotary shaft (303) connection drive mechanism (8).
6. dislocation type cartridge type heat-treating machine according to claim 5, it is characterized in that, the intermediate calender rolls, top roller
(3), the outlet height of end roller (4) is higher than entrance height.
7. dislocation type cartridge type heat-treating machine according to claim 5, it is characterized in that, the drive mechanism (8) is motor belt motor
Dynamic tape handler, tape handler include big belt wheel, small pulley, belt, and big belt wheel is arranged in rotary shaft (303), small
Belt wheel is arranged on motor output shaft, and big belt wheel, small pulley are connected by belt.
8. dislocation type cartridge type heat-treating machine according to claim 7, it is characterized in that, the outside of the drive mechanism (8) is set
It is equipped with protective cover.
9. dislocation type cartridge type heat-treating machine according to claim 1, it is characterized in that, the discharge slideway (7) includes slideway a
(701) change-over panel (703), change-over panel (703) are provided with, slideway b (702), slideway a (701) and slideway b (702) prong
It is arranged on by a rotating shaft in discharge slideway (7) main body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610893814.1A CN106435151B (en) | 2016-10-13 | 2016-10-13 | Dislocation type cartridge type heat-treating machine |
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CN201610893814.1A CN106435151B (en) | 2016-10-13 | 2016-10-13 | Dislocation type cartridge type heat-treating machine |
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CN106435151A CN106435151A (en) | 2017-02-22 |
CN106435151B true CN106435151B (en) | 2017-12-26 |
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CN201610893814.1A Active CN106435151B (en) | 2016-10-13 | 2016-10-13 | Dislocation type cartridge type heat-treating machine |
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Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1046766C (en) * | 1997-03-06 | 1999-11-24 | 西昌市铁工厂 | Heat treatment process of medium-high carbon low alloyed steel forged ball and overhead rollaway type quenching appts. |
CN100497666C (en) * | 2007-12-10 | 2009-06-10 | 陈刚 | Steel ball quenching machine |
KR100983848B1 (en) * | 2010-05-10 | 2010-09-27 | 주식회사 흥국 | Dual type cooling system for caterpillar roller |
JP6243593B2 (en) * | 2012-08-03 | 2017-12-06 | 光洋サーモシステム株式会社 | Quenching equipment |
CN202849500U (en) * | 2012-10-19 | 2013-04-03 | 湖北中冶窑炉有限公司 | Rotary furnace bottom annular heating furnace |
CN203890412U (en) * | 2014-05-27 | 2014-10-22 | 河北科技大学 | Rotating disc type steel ball quench heating furnace |
CN105400945B (en) * | 2015-12-17 | 2018-02-16 | 北京科技大学 | A kind of major diameter oblique milling ball milling steel ball heat treatment system |
CN205528938U (en) * | 2015-12-17 | 2016-08-31 | 北京科技大学 | Major diameter oblique milling ball -milling steel ball heat treatment system |
CN206157204U (en) * | 2016-10-13 | 2017-05-10 | 山东伊莱特重工股份有限公司 | Dislocation type cylinder thermal treatment machine |
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2016
- 2016-10-13 CN CN201610893814.1A patent/CN106435151B/en active Active
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Address after: 250000 No. 9001 Jiwang Road, Zhangqiu City, Jinan City, Shandong Province Patentee after: Elite Energy Equipment Co., Ltd. Address before: 250000 No. 9001 Jiwang Road, Zhangqiu City, Jinan City, Shandong Province Patentee before: SHANDONG IRAETA HEAVY INDUSTRY CO., LTD. |