The process of a kind of organic waste catalyst and reuse method
Technical field
The present invention relates to process and the reuse method of a kind of organic waste catalyst, be specifically related to a kind of for organic reaction
Useless positive acids, sulphonic acids, the process of the organic catalyst such as non-metal kind and reuse method.
Background technology
Organic reaction has very important status as the basis of chemical engineering industry in modern industry, entering of organic reaction
Row tends not to individually carry out, and needs to introduce the third medium, i.e. catalyst in course of reaction.In numerous organic reaction processes
In, the application of the organic catalysts such as positive acids, sulphonic acids, non-metal kind is relatively broad.With the carrying out of reaction, the work of catalyst
Property be gradually lowered, when use some cycles after or because of misoperation cause catalyst to inactivate in advance, the activity of catalyst is not enough to
When meeting the needs of reaction, mainly show as the conversion ratio decline of raw material, the selectivity decline of purpose product, accessory substance increase
Several aspects, now need to carry out regenerating or changing to catalyst.For being processed into of the decaying catalyst that cannot be carried out regeneration
The a great problem facing for current most chemical enterprise.Dead catalyst after inactivation be mainly composed of raw catalyst, Organic Ingredients,
Sour gas etc..
It is to carry out high-temperature process by rotary furnace currently for the conventional processing method of this type of organic waste catalyst, make residual
The material and supplies staying at high temperature reclaims, and uses the acidity easily having residual in the catalyst waste slag after this PROCESS FOR TREATMENT
Gas, not only penetrating odor is relatively big, and has certain corrosivity, still falls within dangerous solid waste, has environment extremely strong
Contaminative.
Content of the invention
The present invention, in order to make up the deficiencies in the prior art, provides process and the recycling side of a kind of organic waste catalyst
Method, solution is widely used in process and the recycling of the organic catalysts such as the useless positive acids of organic reaction, sulphonic acids, non-metal kind
Problem, the problem still falling within the dead catalyst of solid danger refuse after solving conventional treatment, solve the work that decaying catalyst is processed
Skill problem and the pollution problem to environment.
The present invention is achieved through the following technical solutions:
The process of a kind of organic waste catalyst and reuse method, step is as follows:
(1) organic waste catalyst is pressed in atomizer by nitrogen pressurization, and spraying enters rotary furnace and burns, and burns generation
Acid gas washes Systemic absorption, neutralization through scale;After nitrogen pressurization, control atomisation pressure is 0.1-0.5MPa, temperature when rotary furnace burns
500-900 DEG C, burn 60s;
(2) cooling down step (1) products therefrom, being delivered in reactor, add water washing, after stirring 30-40 minute, and mistake
Filter, filter residue through in liquid caustic soda and after, then washing filtering three times, filter, obtain washings and filter residue, washings can be used for relieving haperacidity, filter residue
Can be directly used as making the raw material of water-coal-slurry;
(3) step (2) gained filter residue is ground, cross 325 mesh sieves;Sieving rate is 99.9%;
(4) step (3) products therefrom carried out granulating, be dried, screen, magnetic separation, packaging, prepare finished product carbon black, for again
Utilize.
Step (1) is burned the acid gas producing and is washed Systemic absorption, neutralization through scale.
Preferably, after the pressurization of step (1) nitrogen, control atomisation pressure is 0.2-0.4MPa, temperature 600-when rotary furnace burns
800℃.
Preferably, the fuel using in step (1) rotary furnace is natural gas, coal gas, the one in biogas.
Preferably, step (2) gained washings are used for relieving haperacidity, and filter residue is used as to make the raw material of water-coal-slurry.
Preferably, the comminutor using during step (4) granulation is wet granulator, a kind of type in squeezing comminutor.
Beneficial effects of the present invention:
The process of the present invention a kind of organic waste catalyst and reuse method solve conventional dead catalyst and process in technique
The recycling problem of product carbon, in the method, organic waste catalyst harmful substance after burning all absorbs, it is not easy to have residual
Sour gas, available part directly prepares water-coal-slurry or carbon black finished product, the whole process closed process of whole technical process, anacidity
Property gas effusion.On the one hand achieving the harmless treatment to organic waste catalyst, being on the other hand changed into danger solid waste can
The product utilizing, while bringing benefits, the problem that solves environmental pollution, economic benefit and social benefit are notable.
Detailed description of the invention
The process of 1 one kinds of organic waste catalyst of embodiment and reuse method, step is as follows:
(1) organic waste catalyst is by nitrogen pressurization press-in atomizer, and spraying enters the rotary furnace (fuel in rotary furnace
For natural gas) burn, burn the acid gas producing and wash Systemic absorption, neutralization through scale;After nitrogen pressurization, control atomisation pressure is
0.1MPa, temperature 500 DEG C when rotary furnace burns, burn 60s;
(2) cooling down step (1) products therefrom, being delivered in reactor, add water washing, after stirring 30 minutes, filters, filter
Slag through in liquid caustic soda and after, then washing filtering three times, filter, obtain washings and filter residue, washings are used for relieving haperacidity, and filter residue is directly used as
Make the raw material of water-coal-slurry;
(3) step (2) gained filter residue is ground, cross 325 mesh sieves;Sieving rate is 99.9%;
(4) step (3) products therefrom is carried out granulating (during granulation, using wet granulator), drying, screening, magnetic separation, bag
Dress, prepares finished product carbon black, for reusing.
The process of 2 one kinds of organic waste catalyst of embodiment and reuse method, step is as follows:
(1) organic waste catalyst is by nitrogen pressurization press-in atomizer, and spraying enters the rotary furnace (fuel in rotary furnace
For coal gas) burn, burn the acid gas producing and wash Systemic absorption, neutralization through scale;After nitrogen pressurization, control atomisation pressure is
0.5MPa, temperature 900 DEG C when rotary furnace burns, burn 60s;
(2) cooling down step (1) products therefrom, being delivered in reactor, add water washing, after stirring 40 minutes, filters, filter
Slag through in liquid caustic soda and after, then washing filtering three times, filter, obtain washings and filter residue, washings are used for relieving haperacidity, and filter residue is directly used as
Make the raw material of water-coal-slurry;
(3) step (2) gained filter residue is ground, cross 325 mesh sieves;Sieving rate is 99.9%;
(4) step (3) products therefrom is carried out granulating (during granulation, using squeezing comminutor), drying, screening, magnetic separation, bag
Dress, prepares finished product carbon black, for reusing.
The process of 3 one kinds of organic waste catalyst of embodiment and reuse method, step is as follows:
(1) organic waste catalyst is by nitrogen pressurization press-in atomizer, and spraying enters the rotary furnace (fuel in rotary furnace
For natural gas) burn, burn the acid gas producing and wash Systemic absorption, neutralization through scale;After nitrogen pressurization, control atomisation pressure is
0.2MPa, temperature 600 DEG C when rotary furnace burns, burn 60s;
(2) cooling down step (1) products therefrom, being delivered in reactor, add water washing, after stirring 33 minutes, filters, filter
Slag through in liquid caustic soda and after, then washing filtering three times, filter, obtain washings and filter residue, washings are used for relieving haperacidity, and filter residue is directly used as
Make the raw material of water-coal-slurry;
(3) step (2) gained filter residue is ground, cross 325 mesh sieves;Sieving rate is 99.9%;
(4) step (3) products therefrom is carried out granulating (during granulation, using wet granulator), drying, screening, magnetic separation, bag
Dress, prepares finished product carbon black, for reusing.
The process of 4 one kinds of organic waste catalyst of embodiment and reuse method, step is as follows:
(1) organic waste catalyst is by nitrogen pressurization press-in atomizer, and spraying enters the rotary furnace (fuel in rotary furnace
For coal gas) burn, burn the acid gas producing and wash Systemic absorption, neutralization through scale;After nitrogen pressurization, control atomisation pressure is
0.4MPa, temperature 800 DEG C when rotary furnace burns, burn 60s;
(2) cooling down step (1) products therefrom, being delivered in reactor, add water washing, after stirring 37 minutes, filters, filter
Slag through in liquid caustic soda and after, then washing filtering three times, filter, obtain washings and filter residue, washings are used for relieving haperacidity, and filter residue is directly used as
Make the raw material of water-coal-slurry;
(3) step (2) gained filter residue is ground, cross 325 mesh sieves;Sieving rate is 99.9%;
(4) step (3) products therefrom is carried out granulating (during granulation, using squeezing comminutor), drying, screening, magnetic separation, bag
Dress, prepares finished product carbon black, for reusing.
The process of 5 one kinds of organic waste catalyst of embodiment and reuse method, step is as follows:
(1) organic waste catalyst is by nitrogen pressurization press-in atomizer, and spraying enters the rotary furnace (fuel in rotary furnace
For natural gas) burn, burn the acid gas producing and wash Systemic absorption, neutralization through scale;After nitrogen pressurization, control atomisation pressure is
0.3MPa, temperature 700 DEG C when rotary furnace burns, burn 60s;
(2) cooling down step (1) products therefrom, being delivered in reactor, add water washing, after stirring 35 minutes, filters, filter
Slag through in liquid caustic soda and after, then washing filtering three times, filter, obtain washings and filter residue, washings are used for relieving haperacidity, and filter residue is directly used as
Make the raw material of water-coal-slurry;
(3) step (2) gained filter residue is ground, cross 325 mesh sieves;Sieving rate is 99.9%;
(4) step (3) products therefrom is carried out granulating (during granulation, using wet granulator), drying, screening, magnetic separation, bag
Dress, prepares finished product carbon black, for reusing.
The process of 6 one kinds of organic waste catalyst of embodiment and reuse method, step is as follows:
(1) organic waste catalyst is by nitrogen pressurization press-in atomizer, and spraying enters the rotary furnace (fuel in rotary furnace
For coal gas) burn, burn the acid gas producing and wash Systemic absorption, neutralization through scale;After nitrogen pressurization, control atomisation pressure is
0.3MPa, temperature 700 DEG C when rotary furnace burns, burn 60s;
(2) cooling down step (1) products therefrom, being delivered in reactor, add water washing, after stirring 35 minutes, filters, filter
Slag through in liquid caustic soda and after, then washing filtering three times, filter, obtain washings and filter residue, washings are used for relieving haperacidity, and filter residue is directly used as
Make the raw material of water-coal-slurry;
(3) step (2) gained filter residue is ground, cross 325 mesh sieves;Sieving rate is 99.9%;
(4) step (3) products therefrom is carried out granulating (during granulation, using squeezing comminutor), drying, screening, magnetic separation, bag
Dress, prepares finished product carbon black, for reusing.
Test example:The effect of process and reuse method in order to verify the present invention a kind of organic waste catalyst, the present invention
People has done contrast test, is specifically divided into control group and experimental group.
Collect used organic waste catalyst in 3 kinds of chemical laboratories, be respectively the useless positive acids for organic reaction
Organic catalyst, useless sulphonic acids organic catalyst, useless non-metal kind organic catalyst, respectively collect 30g.Useless by collect at random
Positive acids organic catalyst, useless sulphonic acids organic catalyst, useless non-metal kind organic catalyst are divided evenly into three parts, every portion
It point is 10g, numbered positive acids A, positive acids B, positive acids C, sulphonic acids A, sulphonic acids B, sulphonic acids C, non-metal kind A, non-
Metal class B, non-metal kind C, all seal and place.
Wherein, positive acids A, sulphonic acids A, non-metal kind A are used for control group, use traditional treatment method, directly will respectively
It burns, and measures the main component index of the product obtaining after burning, and concrete data are shown in Table 1.
Positive acids B, positive acids C, sulphonic acids B, sulphonic acids C, non-metal kind B, non-metal kind C are used for experimental group, adopt respectively
Processing by the method for embodiment of the present invention 1-6, measuring the main component index of final products, concrete data are shown in Table 1.
Table 1:Main component index after different disposal for the different types of organic waste catalyst
From table 1, either to useless positive acids organic catalyst, or to useless sulphonic acids organic catalyst or the non-gold that gives up
Belong to the process of class organic catalyst, use the iodine absorption value of the products therefrom after processing method of the present invention, CTAB adsorption specific surface area,
300% stress at definite elongation, oil factor are obviously higher than all index values of products therefrom after employing traditional treatment method;Meanwhile, adopt
With the content of ashes and impurity content of the products therefrom after processing method of the present invention all significantly lower than employing traditional treatment method
All index content of rear products therefrom.The performance of the processing method products therefrom of obvious organic waste catalyst of the present invention is more excellent
Good, the grade quality of gained carbon black is higher, so the process of the present invention a kind of organic waste catalyst and reuse method are more excellent
Useless ortho-acid, sulfonic acid, non-metallic organocatalyst process and recycling project.