CN106432840B - A kind of chemical pumping rubber packing material - Google Patents

A kind of chemical pumping rubber packing material Download PDF

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Publication number
CN106432840B
CN106432840B CN201610871646.6A CN201610871646A CN106432840B CN 106432840 B CN106432840 B CN 106432840B CN 201610871646 A CN201610871646 A CN 201610871646A CN 106432840 B CN106432840 B CN 106432840B
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mixture
packing material
rubber packing
added
chemical pumping
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CN106432840A (en
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吴俊�
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ANHUI FLUID PUMP SYSTEMS CO., LTD.
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ANHUI FLUID PUMP SYSTEMS Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

A kind of chemical pumping rubber packing material of disclosure of the invention, which is characterized in that be made of following component:Butadiene-styrene rubber, fluorubber, polyethylene glycol, stearic acid, anti-aging agent, sulphur, polypropylene, modified filler.Compared with prior art, chemical pumping prepared by present invention rubber packing material has many advantages, such as that flexibility, low-density, compression resilience and use temperature range are wide, with higher tensile strength, tearing strength and wearability, the advantages such as elasticity modulus is big, high temperature resistant, resistant to chemical etching, good heat conductivity, coefficient of thermal expansion are low, and there is self lubricity;Each ingredient is uniformly dispersed in sealing material, and stability is high, and to further increase the performance of sealing material, by the synergistic effect between each ingredient and modified filler, the thermal diffusivity of sealing material can be greatly improved, and not will produce the phenomenon that temperature is gathered.

Description

A kind of chemical pumping rubber packing material
Technical field
The present invention relates to caulking gum technical fields, more particularly to a kind of chemical pumping rubber packing material.
Background technology
The quality of chemical pumping, other than chemical pumping meets the requirement of operating mode medium using material and structure, sealing structure and The selection of form is also most important.The reasonable selection of sealing structure and form is to ensure that production is normal and carries out in an orderly manner, reduces dimension Shield and maintenance cost, the labor intensity for mitigating engineering, the key for reducing material waste, avoiding environmental pollution.Sealing material is exactly Finger can bear seam displacement and be known as sealing material with the material for reaching airtight, watertight purpose and being embedded in building joint, early stage Sealing material, mainly fabric, mineral fibres or felt etc..With the development of industrial technology, and increasingly complicated, various want It asks, for sealing material there has also been rapid development, type is more and more, and physical and chemical properties are continuously improved;But it is existing The requirement of certain productions is not achieved with sealing material resistance to chemical corrosion for chemical pumping, and service life is low, and production cost is high.
Invention content
The object of the present invention is to provide a kind of chemical pumping rubber packing materials.
The invention is realized by the following technical scheme:
A kind of chemical pumping rubber packing material, is made of following component by weight:Butadiene-styrene rubber 62-68, fluorubber 25-30, polyethylene glycol 2-4, stearic acid 6-10, anti-aging agent 0.2-0.6, sulphur 1-4, polypropylene 8-12, modified filler 12-18.
Further, the anti-aging agent is GM rubber antioxidants.
Further, the modified filler is made of following component by weight:Alumina powder 12, ceramic 8, White carbon 4, manganese powder 1, attapulgite 0.2;The preparation method of the modified filler is:(1), it is by weight that 12 parts of aluminium oxide are micro- Powder, 8 parts of ceramics are uniformly admixed together with 0.1 part of attapulgite, obtain mixture 1,250- is heated to mixture 1 260 DEG C, and it is forced into 0.5MPa, after heat-insulation pressure keeping 30min, the absolute ethyl alcohol of 1 mass 50% of mixture is added, after stirring evenly It is ground, absolute ethyl alcohol, set aside for use is removed after grinding 30min;(2), by weight by 4 parts of white carbons, 1 part of manganese powder with 0.1 part of attapulgite is uniformly admixed together, obtains mixture 2, is heated to 125-130 DEG C to mixture 2, and be forced into After 0.8MPa, heat-insulation pressure keeping 35min, the glycerine of 2 mass 30% of mixture is added, is ground after stirring evenly, ground Glycerine is removed after 30min;
(3), mixture 1 and mixture 2 is uniformly admixed together, obtain mixture 3, addition 3 mass 10% of mixture Maleic acid solution after stirring 20min with 280r/min rotating speeds, then is ground, and after grinding 40min, removes maleic acid solution, so After be dried, you can.
Further, the mass fraction of the maleic acid solution is 80%.
Further, the preparation method of the chemical pumping rubber packing material, includes the following steps:
A. butadiene-styrene rubber 62-68, fluorubber 25-30, polyethylene glycol 2-4, stearic acid 6-10, anti-aging agent are weighed by weight 0.2-0.6, sulphur 1-4, polypropylene 8-12, modified filler 12-18;
B. butadiene-styrene rubber, fluorubber are broken, in the broken feeding mixer of polypropylene, polyethylene glycol are then added and plasticates, It waits for that temperature of charge is increased to 110-130 DEG C of discharge, room temperature is cooled to the cooling rate of 2 DEG C/min, 10-12h is parked and obtains base Material;
C. base-material being added in mixer, modified filler is then added and is kneaded 10-12min, melting temperature is 83-90 DEG C, Then stearic acid, anti-aging agent mixing 1-2min is added, melting temperature is 55-60 DEG C, and discharge is dropped with the cooling rate of 1 DEG C/min It warms to room temperature, parks 10-12h and obtain premix;
D. obtained premix being put into open mill, sulphur is then added and is mixed, processing temperature is 68-80 DEG C, It is logical 2-3 times thin, then in turn through extrusion and compression molding, you can.
By being modified to filler, it is then added in chemical pumping rubber packing material of the present invention, to sealing material The improvement of tearing-resistant performance and ageing-resistant performance is more prominent, compared to the tensile strength of general chemistry pump sealing material 60.2% is improved, tearing strength improves 45.6%, and rubber packing material dimensional stability is greatly improved, while also pole The big oil resistivity, corrosion resistance and air-tightness for improving rubber packing material, this is adopted in prepared by previous rubber packing material The effect that common fillers are unable to reach greatly improves the quality of chemical pumping rubber packing material of the present invention and makes With the service life, the service life compared to general chemistry pump rubber packing material improves 2-3 times.
The beneficial effects of the invention are as follows:Compared with prior art, the chemical pumping that prepared by the present invention has with rubber packing material Have the advantages that flexibility, low-density, compression resilience and use temperature range are wide, economic well-being of workers and staff at low cost is high, has higher Tensile strength, tearing strength and wearability, elasticity modulus is big, high temperature resistant, resistant to chemical etching, good heat conductivity, coefficient of thermal expansion Low advantage, and there is self lubricity;Each ingredient is uniformly dispersed in sealing material, and stability is high, close to further increase The thermal diffusivity of sealing material can be greatly improved by the synergistic effect between each ingredient and modified filler in the performance of closure material, The phenomenon that not will produce temperature accumulation, chemical pumping of the present invention also can effectively prevent bacterium with rubber packing material leads to rubber material It is mouldy, corrode and change colour to obtain phenomenon occur.
Specific implementation mode
Embodiment 1
A kind of chemical pumping rubber packing material, is made of following component by weight:Butadiene-styrene rubber 62, fluorubber 25, Polyethylene glycol 2, stearic acid 6, anti-aging agent 0.2, sulphur 1, polypropylene 8, modified filler 12.
The modified filler is made of following component by weight:Alumina powder 12, ceramic 8, white carbon 4, Manganese powder 1, attapulgite 0.2;The preparation method of the modified filler is:(1), by weight by 12 parts of alumina powders, 8 parts pottery Porcelain micro mist is uniformly admixed together with 0.1 part of attapulgite, obtains mixture 1, is heated to 255 DEG C to mixture 1, and pressurize To 0.5MPa, after heat-insulation pressure keeping 30min, the absolute ethyl alcohol of 1 mass 50% of mixture is added, is ground after stirring evenly, ground Absolute ethyl alcohol, set aside for use are removed after 30min;(2), by weight by 4 parts of white carbons, 1 part of manganese powder and 0.1 part of attapulgite It is uniformly admixed together, mixture 2 is obtained, 128 DEG C are heated to mixture 2, and be forced into 0.8MPa, heat-insulation pressure keeping 35min Afterwards, the glycerine for adding 2 mass 30% of mixture, is ground after stirring evenly, and glycerine is removed after grinding 30min;
(3), mixture 1 and mixture 2 is uniformly admixed together, obtain mixture 3, addition 3 mass 10% of mixture Maleic acid solution after stirring 20min with 280r/min rotating speeds, then is ground, and after grinding 40min, removes maleic acid solution, so After be dried, you can.
Further, the mass fraction of the maleic acid solution is 80%.
It is processed using the method for the present invention.
Embodiment 2
A kind of chemical pumping rubber packing material, is made of following component by weight:Butadiene-styrene rubber 68, fluorubber 30, Polyethylene glycol 4, stearic acid 10, anti-aging agent 0.6, sulphur 4, polypropylene 12, modified filler 18.
Embodiment 3
A kind of chemical pumping rubber packing material, is made of following component by weight:Butadiene-styrene rubber 64, fluorubber 28, Polyethylene glycol 3, stearic acid 8, anti-aging agent 0.4, sulphur 2, polypropylene 10, modified filler 15.
Test and comparison Compression Set rate % is carried out to compression set under sealing material high temperature(Contractive condition:25% It compresses, for 24 hours):
Table 1
20℃ 50℃ 100℃ 150℃ 200℃
Embodiment 1 0.1 1 1.8 3 5
Embodiment 2 0.1 0.9 1.7 2.9 4.8
Embodiment 3 0.1 1.2 1.9 3.1 5.2
Comparative example 1 3 4 8 15 20
Comparative example 2 4 6 10 18 25
Wherein, comparative example 1 is:A kind of chemical pumping rubber packing material, is made of following component by weight:Butylbenzene rubber Glue 68, fluorubber 30, polyethylene glycol 4, stearic acid 10, anti-aging agent 0.6, sulphur 4, polypropylene 12, filler 18, filler is by weight Meter is made of following component:Alumina powder 12, ceramic 8, white carbon 4, manganese powder 1, attapulgite 0.2, are directly appended to In prepared by rubber packing material, without processing;
Comparative example 2 is:A kind of chemical pumping rubber packing material, is made of following component by weight:Butadiene-styrene rubber 68, Fluorubber 30, polyethylene glycol 4, stearic acid 10, anti-aging agent 0.6, sulphur 4, polypropylene 12, filler 18, filler by weight by Following component is made:Alumina powder 12, ceramic 8, white carbon 4, manganese powder 1 are directly appended to rubber packing material preparation In, without processing.
As shown in Table 1, using without modification filler or lack the filler of attapulgite and all can greatly drop The performance of low chemical pumping rubber packing material of the present invention.
Chemical pumping rubber packing material prepared by the present invention is non-swelling to nonpolarity and low pole oils, and wearability compares day The high 55-60% of T PNR, not only high temperature resistant but also cold-resistant, can keep elasticity at -105 DEG C -310 DEG C, not use modified in the present invention Chemical pumping rubber packing material wearability prepared by filler can reduce 30-40%, and elasticity can only be kept at -60 DEG C -250 DEG C.

Claims (4)

1. a kind of chemical pumping rubber packing material, which is characterized in that be made by weight of following component:Butadiene-styrene rubber 62- 68, fluorubber 25-30, polyethylene glycol 2-4, stearic acid 6-10, anti-aging agent 0.2-0.6, sulphur 1-4, polypropylene 8-12, modification are filled out Expect that 12-18, wherein modified filler are made of following component by weight:Alumina powder 12, ceramic 8, white carbon 4, Manganese powder 1, attapulgite 0.2;The preparation method of the modified filler is:(1)By weight by 12 parts of alumina powders, 8 parts of potteries Porcelain micro mist is uniformly admixed together with 0.1 part of attapulgite, obtains mixture 1, and 250-260 DEG C is heated to mixture 1, and It is forced into 0.5MPa, after heat-insulation pressure keeping 30min, adds the absolute ethyl alcohol of 1 mass 50% of mixture, be ground after stirring evenly, Absolute ethyl alcohol, set aside for use are removed after grinding 30min;(2)By weight by 4 parts of white carbons, 1 part of manganese powder and 0.1 part of bumps Stick soil is uniformly admixed together, obtains mixture 2, is heated to 125-130 DEG C to mixture 2, and be forced into 0.8MPa, keeps the temperature After pressurize 35min, the glycerine of 2 mass 30% of mixture is added, is ground after stirring evenly, the third three are removed after grinding 30min Alcohol;(3)Mixture 1 is uniformly admixed together with mixture 2, mixture 3 is obtained, the maleic acid of 3 mass 10% of mixture is added Solution after stirring 20min with 280r/min rotating speeds, then is ground, and after grinding 40min, is removed maleic acid solution, is then carried out It is dry, you can.
2. a kind of chemical pumping rubber packing material according to claim 1, which is characterized in that the anti-aging agent is GM rubbers Glue anti-aging agent.
3. a kind of chemical pumping rubber packing material according to claim 1, which is characterized in that the maleic acid solution Mass fraction is 80%.
4. a kind of chemical pumping rubber packing material according to claim 1, which is characterized in that the chemical pumping rubber The preparation method of sealing material, includes the following steps:
A. butadiene-styrene rubber 62-68, fluorubber 25-30, polyethylene glycol 2-4, stearic acid 6-10, anti-aging agent 0.2- are weighed by weight 0.6, sulphur 1-4, polypropylene 8-12, modified filler 12-18;
B. butadiene-styrene rubber, fluorubber, polypropylene are sent into mixer, polyethylene glycol is then added and plasticates, waits for material temperature Degree is increased to 110-130 DEG C of discharge, is cooled to room temperature with the cooling rate of 2 DEG C/min, parks 10-12h and obtain base-material;
C. base-material is added in mixer, modified filler is then added and is kneaded 10-12min, melting temperature is 83-90 DEG C, then Stearic acid, anti-aging agent mixing 1-2min is added, melting temperature is 55-60 DEG C, and discharge is cooled to the cooling rate of 1 DEG C/min Room temperature parks 10-12h and obtains premix;
D. obtained premix is put into open mill, sulphur is then added and is mixed, processing temperature is 68-80 DEG C, Bao Tong 2-3 times, then in turn through extrusion and compression molding, you can.
CN201610871646.6A 2016-09-30 2016-09-30 A kind of chemical pumping rubber packing material Active CN106432840B (en)

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CN107118408A (en) * 2017-05-17 2017-09-01 安徽绿环泵业有限公司 A kind of chemical pump oil resistant chemical resistance encapsulant
CN112094445A (en) * 2020-08-31 2020-12-18 三联泵业股份有限公司 Wear-resistant rubber for slurry pump and preparation method thereof

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CN100398593C (en) * 2005-11-16 2008-07-02 安徽省宁国中鼎股份有限公司 Rubber assembly for booster of automobile brake system
CN103351493A (en) * 2013-06-24 2013-10-16 安徽春辉仪表线缆集团有限公司 High-performance rubber sealing gasket and preparation method thereof
CN103601931B (en) * 2013-11-06 2016-06-08 安徽江威精密制造有限公司 A kind of capacitor elastomeric compound sealing gasket and preparation method thereof
JP5568172B1 (en) * 2013-12-05 2014-08-06 株式会社リケン Seal member
CN105906879A (en) * 2016-05-31 2016-08-31 何华琼 Rubber sealing gasket and preparation method thereof

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Address after: 242300 Meilin industrial concentration area, Ningguo City, Xuancheng, Anhui (north side of Merlin school)

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Applicant before: Hefei Huayun Machinery Manufacturing Co. Ltd.

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