CN106431430A - High-strength castable with functions of seepage prevention and corrosion resisting - Google Patents

High-strength castable with functions of seepage prevention and corrosion resisting Download PDF

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Publication number
CN106431430A
CN106431430A CN201610790149.3A CN201610790149A CN106431430A CN 106431430 A CN106431430 A CN 106431430A CN 201610790149 A CN201610790149 A CN 201610790149A CN 106431430 A CN106431430 A CN 106431430A
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CN
China
Prior art keywords
particle diameter
castable
hexaluminate
corrosion
zirconium oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610790149.3A
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Chinese (zh)
Inventor
查永贵
蒋永琪
查正祺
乐末凤
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Zhejiang Hao Refractory Materials Co Ltd
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Zhejiang Hao Refractory Materials Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Hao Refractory Materials Co Ltd filed Critical Zhejiang Hao Refractory Materials Co Ltd
Priority to CN201610790149.3A priority Critical patent/CN106431430A/en
Publication of CN106431430A publication Critical patent/CN106431430A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Products (AREA)

Abstract

The invention discloses a high-strength castable with functions of seepage prevention and corrosion resisting. The castable is a novel synthesized dense refractory aggregate Bonite obtained by adding a mineral phase based on calcium hexaluminate (CA6) into a traditional castable formula and remarkably improves the seepage prevention and corrosion resisting properties of a refractory material. Meanwhile, zirconium oxide micro powder is added into the formula, and zirconium oxide is melt into the hexaluminate phase to form a co-melt during calcinations. Accordingly, the sintering activity of the hexaluminate phase is improved, the growth of the hexaluminate phase is promoted, and the dense hexaluminate refractory material can be obtained under a lower addition amount (6-9%) of Bonite. Meanwhile, the sintering temperature is also effectively reduced, so production energy consumption is reduced, production efficiency is improved and energy conservation and emission reduction are facilitated.

Description

The corrosion-resistant castable of a kind of high-strength antiseepage
Technical field
The present invention relates to technical field of refractory materials, particularly relate to the corrosion-resistant castable of a kind of high-strength antiseepage.
Background technology
Gravity flow pouring material, refers to low cement, ultra-low cement or cement refractory castable with its mixed mobility as spy Levying, external force is i.e. flowable and degassing without applying to have the castable refractory of this mobility, and without obvious segregation.Due to gravity flow Castable has good flow behavior, has caused the concern of people in recent years.
The corrosion-resistant castable of high-strength antiseepage is suitable for garbage incinerating system, territory, rotary kiln kiln body discharge zone.For high temperature furnace When discharging all by erosion in various degree, its feature is, antiacid alkaline residue liquid, the oxidation of anti-fluorine cyanogen, antiscour.
Some in particular cases, barrier performance to castable, under particularly caustic corrosion, metal and regulus corrosion condition Antiseepage decay resistance require higher, therefore be necessary to study the corrosion-resistant castable of a kind of high-strength antiseepage.
Content of the invention
The technical problem existing based on background technology, the present invention proposes the corrosion-resistant castable of a kind of high-strength antiseepage.
The corrosion-resistant castable of a kind of high-strength antiseepage, including following components in percentage by weight:
Preferably, the particle diameter of described Bo Naite is 320 mesh.
Preferably, the particle diameter of described alumina powder and zirconium oxide micro mist is 250 mesh.
Preferably, described bonding agent is S71 cement.
Preferably, the described corrosion-resistant castable of high-strength antiseepage, including following components in percentage by weight:
Bo Naite is the one novel synthesis of densified refractory aggregate based on calcium hexaluminate (CA6) mineral facies.CA6 has following Main performance:Very high refractoriness;Solubility in iron content slag is low;Stability in reducing atmosphere (such as carbon monoxide) High;Chemical stability in alkaline environment is good;Wetability low (iron and steel and non-ferrous metal) to motlten metal and slag.
In extreme conditions, for the bauxite containing BaSO4+silicon powder castable (BX1), Bo Naite's is good Good aluminum-resistant liquid aggressivity is relevant with its pore-size distribution.In addition to low wetability, the microcellular structure of Bo Naite castable is also that it is high The rodent reason of aluminum-resistant liquid.
Bo Naite is applied in refractory material as aggregate thus the decay resistance that improves refractory material has obtained extensively General report, but Bo Naite's is expensive, how to add a small amount of Bo Naite i.e. to can reach the corrosion resistant effect of high-strength antiseepage It is the emphasis that the present invention studies.
This programme is beneficial in that:The present invention adds zirconium oxide micro mist in formula, in calcination process, and oxidation Zirconium fuses into formation eutectic in calcium hexaluminate phase, thus improves the sintering activity of calcium hexaluminate phase, promotes calcium hexaluminate phase Grow up, can obtain fine and close calcium hexaluminate grog refractory under relatively low Bo Naite addition (6-9%), also effectively drop simultaneously Low sintering temperature, thus reduce energy consumption, improve production efficiency, promote energy-saving and emission-reduction.
Detailed description of the invention
Embodiment 1:
The corrosion-resistant castable of a kind of high-strength antiseepage, including following components in percentage by weight:
The particle diameter of described Bo Naite is 320 mesh;
The particle diameter of described alumina powder and zirconium oxide micro mist is 250 mesh;
Described bonding agent is S71 cement.
Embodiment 2:
The corrosion-resistant castable of a kind of high-strength antiseepage, including following components in percentage by weight:
The particle diameter of described Bo Naite is 320 mesh;
The particle diameter of described alumina powder and zirconium oxide micro mist is 250 mesh;
Described bonding agent is S71 cement.
Embodiment 3:
The corrosion-resistant castable of a kind of high-strength antiseepage, including following components in percentage by weight:
The particle diameter of described Bo Naite is 320 mesh.
The particle diameter of described alumina powder and zirconium oxide micro mist is 250 mesh.
Described bonding agent is S71 cement.
Embodiment 1-3 is detected:
This detection data are just for above-mentioned detection sample.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, Any those familiar with the art in the technical scope that the invention discloses, according to technical scheme and Inventive concept equivalent or change in addition, all should cover within protection scope of the present invention.

Claims (5)

1. the corrosion-resistant castable of a high-strength antiseepage, it is characterised in that include following components in percentage by weight:
Plate diamond spar particle diameter≤1mm 25-40%
Plate diamond spar 1mm < particle diameter≤3mm 20-30%
Plate diamond spar 3mm < particle diameter≤5mm 10-20%
Bo Naite 6-9%
Alumina powder 5-10%
Zirconium oxide micro mist 5-8%
Bonding agent 3-6%
Silica 1-4%.
2. the corrosion-resistant castable of high-strength antiseepage as claimed in claim 1, it is characterised in that the particle diameter of described Bo Naite is 320 mesh.
3. the corrosion-resistant castable of high-strength antiseepage as claimed in claim 1, it is characterised in that described alumina powder and oxidation The particle diameter of zirconium micro mist is 250 mesh.
4. the corrosion-resistant castable of high-strength antiseepage as claimed in claim 1, it is characterised in that described bonding agent is S71 cement.
5. the corrosion-resistant castable of high-strength antiseepage as claimed in claim 1, it is characterised in that include the group of following percentage by weight Point:
Plate diamond spar particle diameter≤1mm 30%
Plate diamond spar 1mm < particle diameter≤3mm 25%
Plate diamond spar 3mm < particle diameter≤5mm 15%
Bo Naite 8%
Alumina powder 8%
Zirconium oxide micro mist 6%
Bonding agent 5%
Silica 3%;
The particle diameter of described Bo Naite is 320 mesh;
The particle diameter of described alumina powder and zirconium oxide micro mist is 250 mesh;
Described bonding agent is S71 cement.
CN201610790149.3A 2016-08-31 2016-08-31 High-strength castable with functions of seepage prevention and corrosion resisting Pending CN106431430A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610790149.3A CN106431430A (en) 2016-08-31 2016-08-31 High-strength castable with functions of seepage prevention and corrosion resisting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610790149.3A CN106431430A (en) 2016-08-31 2016-08-31 High-strength castable with functions of seepage prevention and corrosion resisting

Publications (1)

Publication Number Publication Date
CN106431430A true CN106431430A (en) 2017-02-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN106431430A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107200564A (en) * 2017-06-30 2017-09-26 张静芬 A kind of high-strength refractory insulated pouring material
CN112080180A (en) * 2020-08-20 2020-12-15 海宁杰特玻纤布业有限公司 High-strength flexible membrane material for assembly type building
CN113929478A (en) * 2021-10-12 2022-01-14 浙江锦诚新材料股份有限公司 Self-flowing refractory castable and construction method thereof
CN114195534A (en) * 2021-12-19 2022-03-18 辽宁伊菲科技股份有限公司 Preparation method and device for material for preventing aluminum liquid from being polluted at high-purity and high-temperature
WO2022237769A1 (en) * 2021-05-10 2022-11-17 北京科技大学 Refractory material with function of cleaning molten steel, preparation method therefor and use thereof
WO2022237727A1 (en) * 2021-05-10 2022-11-17 淄博市鲁中耐火材料有限公司 Corrosion-resistant refractory material, preparation method therefor, and use thereof
CN115947609A (en) * 2023-01-18 2023-04-11 无锡市宜刚耐火材料有限公司 Corrosion-resistant castable for incinerator and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101397213A (en) * 2008-10-24 2009-04-01 浙江锦诚耐火材料有限公司 Corundum-mullite self-flow refractory castable
CN101935221A (en) * 2010-08-24 2011-01-05 中钢集团洛阳耐火材料研究院有限公司 Low apparent porosity corundum refractory castable
CN102718512A (en) * 2012-06-28 2012-10-10 洛阳利尔耐火材料有限公司 Thermal-shock-resistant corundum-spinel refractory castable and preparation method thereof
CN104671810A (en) * 2015-02-10 2015-06-03 东北大学 Compact aluminum-magnesium-calcium fire-resistant clinker and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101397213A (en) * 2008-10-24 2009-04-01 浙江锦诚耐火材料有限公司 Corundum-mullite self-flow refractory castable
CN101935221A (en) * 2010-08-24 2011-01-05 中钢集团洛阳耐火材料研究院有限公司 Low apparent porosity corundum refractory castable
CN102718512A (en) * 2012-06-28 2012-10-10 洛阳利尔耐火材料有限公司 Thermal-shock-resistant corundum-spinel refractory castable and preparation method thereof
CN104671810A (en) * 2015-02-10 2015-06-03 东北大学 Compact aluminum-magnesium-calcium fire-resistant clinker and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107200564A (en) * 2017-06-30 2017-09-26 张静芬 A kind of high-strength refractory insulated pouring material
CN112080180A (en) * 2020-08-20 2020-12-15 海宁杰特玻纤布业有限公司 High-strength flexible membrane material for assembly type building
WO2022237769A1 (en) * 2021-05-10 2022-11-17 北京科技大学 Refractory material with function of cleaning molten steel, preparation method therefor and use thereof
WO2022237727A1 (en) * 2021-05-10 2022-11-17 淄博市鲁中耐火材料有限公司 Corrosion-resistant refractory material, preparation method therefor, and use thereof
CN113929478A (en) * 2021-10-12 2022-01-14 浙江锦诚新材料股份有限公司 Self-flowing refractory castable and construction method thereof
CN114195534A (en) * 2021-12-19 2022-03-18 辽宁伊菲科技股份有限公司 Preparation method and device for material for preventing aluminum liquid from being polluted at high-purity and high-temperature
CN115947609A (en) * 2023-01-18 2023-04-11 无锡市宜刚耐火材料有限公司 Corrosion-resistant castable for incinerator and preparation method thereof
CN115947609B (en) * 2023-01-18 2023-09-08 无锡市宜刚耐火材料有限公司 Corrosion-resistant castable for incinerator and preparation method thereof

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Application publication date: 20170222