CN106431355B - A kind of new ceramics water-permeable brick and preparation method thereof - Google Patents

A kind of new ceramics water-permeable brick and preparation method thereof Download PDF

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CN106431355B
CN106431355B CN201610767432.4A CN201610767432A CN106431355B CN 106431355 B CN106431355 B CN 106431355B CN 201610767432 A CN201610767432 A CN 201610767432A CN 106431355 B CN106431355 B CN 106431355B
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water
binder
shraff
permeable brick
preparation
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CN106431355A (en
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郭建培
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GUIZHOU ANSHUN JIAYU NEW MATERIALS CO Ltd
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    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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    • C04B2235/3427Silicates other than clay, e.g. water glass
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    • C04B2235/3481Alkaline earth metal alumino-silicates other than clay, e.g. cordierite, beryl, micas such as margarite, plagioclase feldspars such as anorthite, zeolites such as chabazite
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Abstract

The invention belongs to the field of building materials, and in particular to a kind of new ceramics water-permeable brick and preparation method thereof;It is made of following raw material by weight: shraff 55~65, cement 20~25, diatomite 8~14, zeolite 3~5, thickener 3~5, binder 6~9, water 100~115;In the present invention, using shraff as raw material, industrial waste pollution on the environment is alleviated, the granularity of raw material is controlled, its good water permeability is effectively guaranteed, on the other hand, since the plasticity of shraff is lower, the thickener and binder of rational proportion joined in blending process, so that being effectively combined between feed components, the degree of packing and intensity are improved, the quality of water-permeable brick is effectively improved.

Description

A kind of new ceramics water-permeable brick and preparation method thereof
Technical field
The invention belongs to the field of building materials, and in particular to a kind of new ceramics water-permeable brick and preparation method thereof.
Background technique
Ceramic water-permeable brick, be using solid industrial waste material, house refuse and building waste as primary raw material, by crush, at There is the performance of water-permeable brick made of shape, high temperature refining, meet the building decoration materials of water-permeable brick standard, ceramic water-permeable brick has The characteristic that a lot of other Ceramic Tiles do not have: 1. high water-permeability;2. the primary raw material of ceramic water-permeable brick is industrial waste, so Its production alleviates industrial waste pollution on the environment;3. high water-permeability ecological ceramic brick is mainly with industrial solid wastes Raw material, and the decorative effect of the brick is especially good, so it will necessarily replace other similar construction material, to save other The use of industrial raw materials, makes contributions to economize on resources;4. since the industrial waste that ceramic water-permeable brick uses all is forged through high temperature It burnt, so its sintering procedure in addition to the gas that fuel itself is released, seldom generates pernicious gas, alleviates exhaust gas to environment Pollution;5. ceramic water-permeable brick porosity is high, sound-absorbing effect is good, there is the function of preventing noise pollution.In addition, its skin-friction coefficient Greatly, pedestrian's walking is free and relaxed, thus feeling of fatigue when eliminating walking.
Currently, saving water with pollution administration two large problems is to be related to national economy, the significant problem of sustainable development, And the key subjects of primary study and solution are needed in the long duration at present and in the future, it is had concurrently so ceramic water-permeable brick is used as The new decorative material for building of water-saving and pollution administration dual function and be concerned.
Studies have shown that the component proportion of the granularity of particulate material, particulate material and powder-material, is that main influence water-permeable brick is permeable The factor of rate height, is in particular in: the granularity of particulate material is different, water-permeable brick water permeability is different, and granularity is big, thoroughly Aqueous energy is good;Grain composition is different, intensity, the forming property of water permeability and brick, and the water permeability after firing is not also identical;Thoroughly Water brick is made of shaping, firing after adding water to mix with powder-material as particulate material.Particulate material is skeleton, is major ingredient, and powder-material Auxiliary material, it is by flux, pore former, binder etc. at being grouped as, the above ingredient it is reasonably combined to forming property, drying property Energy, firing property and properties of product play a key role, and pore former is mainly organic matter class or carbonate, and pore former is main The water penetration in order to improve product, but the additional amount of pore former can reduce the forming property and dry tenacity of product, some at The defects of hole agent can also make product generate black core.
Water-permeable brick is as a kind of new building decoration materials, due to the outstanding environmental-protecting performance of water-permeable brick, excellent usability Can and good decorative effect, be the emphasis of research at present, still, due in recent years to the popular research of water-permeable brick, Due to the selection of raw material, preparation method varied and without focus on above-mentioned influence water-permeable brick permeability rate height because Element, so that the product water-permeable brick quality of preparation is irregular, part water-permeable brick permeability rate is extremely low, and seriously affected water-permeable brick has Sequence development, while but also consumer is difficult to obtain the water-permeable brick of high quality, so, science is carried out to the raw material of traditional water-permeable brick It is reasonable preferred, scientific and reasonable improvement is proposed to preparation method, to improve the quality of current water-permeable brick, to the field of building materials It is of great significance.
Summary of the invention
The present invention is in order to solve the above technical problems, provide a kind of new ceramics water-permeable brick and preparation method thereof.
It is realized particular by following technical scheme:
A kind of new ceramics water-permeable brick and preparation method thereof, is made of: shraff 55 following raw material by weight ~65, cement 20~25, diatomite 8~14, zeolite 3~5, thickener 3~5, binder 6~9, water 100~115.
The binder, be by pitch, epoxy resin and calcium carbonate by 2~3: 1.5~2: 0.6~0.9 weight ratio Mixing.
The thickener is by one in white carbon black, sodium bentonite, organobentonite, attapulgite soil, Silica hydrogel Kind is several.
Preparation method, comprising the following steps:
(1) it after weighing pitch, epoxy resin and calcium carbonate in proportion, is heated with steam, mixing stirs evenly, and obtains binder.
(2) shraff is crushed, is ground into particle, cement, diatomite, boiling are added into the shraff after grinding Stone, thickener, binder obtain mixture after stirring evenly.
(3) it adds water in said mixture, stirs evenly, be placed in mold, in 0.7~0.9Mpa compression moulding, obtain Obtain germule.
(4) molding germule is poured out from mold, at a temperature of 3~5h of drying by germule at 100~130 DEG C, first then 2~2.5h is roasted at 600~800 DEG C, then temperature is risen into 1000~1100 DEG C of 90~130min of roasting.
Preferably, be made of following raw material by weight: shraff 60, diatomite 12, zeolite 4, increases cement 23 Thick dose 4, binder 8, water 110.
Further, the shraff, granularity are 0.4~0.6mm.
Further, steam heating, temperature are 90~100 DEG C.
In conclusion the beneficial effects of the present invention are: in the present invention, using shraff as raw material, alleviate Industry Waste Expect pollution on the environment, the granularity of raw material is controlled, its good water permeability, another party is effectively guaranteed Face joined the thickener and binder of rational proportion since the plasticity of shraff is lower in blending process, so that It is effectively combined between feed components, improves the degree of packing and intensity, effectively improve the quality of water-permeable brick, traditional is permeable Brick improves its permeability rate by the addition of pore former, although permeability rate is significantly improved, the addition meeting of pore former The defects of forming property and dry tenacity of reduction product, some pore formers can also make product generate black core, so the present invention uses Diatomite and zeolite effectively raise the hole of brick body, achieve the purpose that increase permeability rate by reasonably matching.
The binder that the present invention uses is to deploy pitch, epoxy resin and calcium carbonate by reasonable proportion, glues Property it is larger, effectively by raw material composition be bonded to each other, after sintering, the crushing resistance of brick body can be improved.
In the germule sintering procedure of water-permeable brick, using the method for alternating temperature, the effective method for improving conventional high-temperature and firing, By alternating temperature, the toughness and intensity of brick body can be effectively improved, meanwhile, during secondary alternating temperature, compare conventional method temperature Lower, less energy consumption is operated by secondary alternating temperature, and raw material in sintering, accumulated by the gas of generation, so that the stomata of brick body Quantity is maximumlly promoted, so that the water permeability of water-permeable brick is enhanced, and reduces the density of water-permeable brick.
The water-permeable brick of preparation is further described below:
Appearance: almost the same without losing fangle, flawless, color.
Compression strength: >=35Mpa.
Wearability: mill hole length≤29.5mm.
Water-retaining property: >=0.7g/cm2
Coefficient of permeability: >=1.0 × 10-2Cm/s, when being 15 DEG C.
Specific embodiment
Specific embodiments of the present invention will be described in further detail below, but the invention is not limited to these realities Mode is applied, it is claimed to still fall within the claims in the present invention for any improvement or replacement on the present embodiment essence spirit Range.
Embodiment 1
A kind of new ceramics water-permeable brick and preparation method thereof, is made of: shraff following raw material by weight 55kg, cement 20kg, diatomite 8kg, zeolite 3kg, thickener 3kg, binder 6kg, water 100kg.
The binder is to mix pitch, epoxy resin and calcium carbonate by 2: 1.5: 0.6 weight ratio.
Preparation method, comprising the following steps:
(1) it after weighing pitch, epoxy resin and calcium carbonate in proportion, is heated with steam, mixing stirs evenly, and obtains binder.
(2) shraff is crushed, is ground into particle, cement, diatomite, boiling are added into the shraff after grinding Stone, thickener, binder obtain mixture after stirring evenly.
(3) it adds water in said mixture, stirs evenly, be placed in mold, in 0.7Mpa compression moulding, obtain just Embryo.
(4) molding germule is poured out from mold, the at a temperature of drying 3h by germule at 100 DEG C, then first at 600 DEG C 2h is roasted, then temperature is risen into 1000 DEG C of roasting 90min.
The shraff, granularity 0.4mm.
The steam heating, temperature are 90 DEG C.
Embodiment 2
A kind of new ceramics water-permeable brick and preparation method thereof, is made of: shraff following raw material by weight 65kg, cement 25kg, diatomite 14kg, zeolite 5kg, thickener 5kg, binder 9kg, water 115kg.
The binder is to mix pitch, epoxy resin and calcium carbonate by 3: 2: 0.9 weight ratio.
Preparation method, comprising the following steps:
(1) it after weighing pitch, epoxy resin and calcium carbonate in proportion, is heated with steam, mixing stirs evenly, and obtains binder.
(2) shraff is crushed, is ground into particle, cement, diatomite, boiling are added into the shraff after grinding Stone, thickener, binder obtain mixture after stirring evenly.
(3) it adds water in said mixture, stirs evenly, be placed in mold, in 0.9Mpa compression moulding, obtain just Embryo.
(4) molding germule is poured out from mold, the at a temperature of drying 5h by germule at 130 DEG C, then first at 800 DEG C 2.5h is roasted, then temperature is risen into 1100 DEG C of roasting 130min.
The shraff, granularity 0.6mm.
The steam heating, temperature are 100 DEG C.
Embodiment 3
A kind of new ceramics water-permeable brick and preparation method thereof, is made of: shraff following raw material by weight 60kg, cement 23kg, diatomite 12kg, zeolite 4kg, thickener 4kg, binder 8kg, water 110kg.
The binder is to mix pitch, epoxy resin and calcium carbonate by 2.5: 1.8: 0.7 weight ratio.
Preparation method, comprising the following steps:
(1) it after weighing pitch, epoxy resin and calcium carbonate in proportion, is heated with steam, mixing stirs evenly, and obtains binder.
(2) shraff is crushed, is ground into particle, cement, diatomite, boiling are added into the shraff after grinding Stone, thickener, binder obtain mixture after stirring evenly.
(3) it adds water in said mixture, stirs evenly, be placed in mold, in 0.8Mpa compression moulding, obtain just Embryo.
(4) molding germule is poured out from mold, the at a temperature of drying 4h by germule at 115 DEG C, then first at 700 DEG C 2.2h is roasted, then temperature is risen into 1050 DEG C of roasting 120min.
The shraff, granularity 0.5mm.
The steam heating, temperature are 95 DEG C.
Embodiment 4
A kind of new ceramics water-permeable brick and preparation method thereof, is made of: shraff following raw material by weight 65kg, cement 20kg, diatomite 14kg, zeolite 3kg, thickener 5kg, binder 9kg, water 100kg.
The binder is to mix pitch, epoxy resin and calcium carbonate by 3: 1.5: 0.9 weight ratio.
Preparation method, comprising the following steps:
(1) it after weighing pitch, epoxy resin and calcium carbonate in proportion, is heated with steam, mixing stirs evenly, and obtains binder.
(2) shraff is crushed, is ground into particle, cement, diatomite, boiling are added into the shraff after grinding Stone, thickener, binder obtain mixture after stirring evenly.
(3) it adds water in said mixture, stirs evenly, be placed in mold, in 0.9Mpa compression moulding, obtain just Embryo.
(4) molding germule is poured out from mold, the at a temperature of drying 5h by germule at 100 DEG C, then first at 600 DEG C 2.5h is roasted, then temperature is risen into 1100 DEG C of roasting 90min.
The shraff, granularity 0.6mm.
The steam heating, temperature are 100 DEG C.
Embodiment 5
A kind of new ceramics water-permeable brick and preparation method thereof, is made of: shraff following raw material by weight 55kg, cement 20kg, diatomite 4kg, zeolite 3kg, thickener 4kg, binder 8kg, water 100kg.
The binder is to mix pitch, epoxy resin and calcium carbonate by 3: 1.5: 0.7 weight ratio.
Preparation method, comprising the following steps:
(1) it after weighing pitch, epoxy resin and calcium carbonate in proportion, is heated with steam, mixing stirs evenly, and obtains binder.
(2) shraff is crushed, is ground into particle, cement, diatomite, boiling are added into the shraff after grinding Stone, thickener, binder obtain mixture after stirring evenly.
(3) it adds water in said mixture, stirs evenly, be placed in mold, in 0.9Mpa compression moulding, obtain just Embryo.
(4) molding germule is poured out from mold, the at a temperature of drying 5h by germule at 100 DEG C, then first at 800 DEG C 2h is roasted, then temperature is risen into 1100 DEG C of roasting 90min.
The shraff, granularity 0.6mm.
The steam heating, temperature are 95 DEG C.

Claims (2)

1. a kind of ceramic water-permeable brick and preparation method thereof, which is characterized in that be made of following raw material by weight: waste ceramic Expect 55~65, cement 20~25, diatomite 8~14, zeolite 3~5, thickener 3~5, binder 6~9, water 100~115;
The binder is to mix pitch, epoxy resin and calcium carbonate by 2~3:1.5~2:0.6~0.9 weight ratio;
The thickener, be by one of white carbon black, sodium bentonite, organobentonite, attapulgite soil, Silica hydrogel or It is several;
Preparation method, comprising the following steps:
(1) it after weighing pitch, epoxy resin and calcium carbonate in proportion, is heated with steam, mixing stirs evenly, and obtains binder;
(2) shraff is crushed, is ground into particle, cement, diatomite, zeolite, increasing are added into the shraff after grinding Thick dose, binder obtain mixture after stirring evenly;
(3) it adds water in said mixture, stirs evenly, be placed in mold, in 0.7~0.9Mpa compression moulding, obtain just Embryo;
(4) molding germule is poured out from mold, at a temperature of 3~5h of drying by germule at 100~130 DEG C, then first 600 2~2.5h is roasted at~800 DEG C, then temperature is risen into 1000~1100 DEG C of 90~130min of roasting;
The shraff, granularity are 0.4~0.6mm
The steam heating, temperature are 90~100 DEG C.
2. ceramic water-permeable brick as described in claim 1 and preparation method thereof, which is characterized in that by following original by weight Material composition: shraff 60, cement 23, diatomite 12, zeolite 4, thickener 4, binder 8, water 110.
CN201610767432.4A 2016-08-30 2016-08-30 A kind of new ceramics water-permeable brick and preparation method thereof Expired - Fee Related CN106431355B (en)

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CN107721259B (en) * 2017-09-26 2020-08-18 苏州米颜生物科技有限公司 High-performance water permeable brick
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CN109516771A (en) * 2018-12-19 2019-03-26 建德市东胜建材有限公司 A kind of porous honeycomb brick and preparation method thereof
CN110078423B (en) * 2019-05-07 2022-03-25 成都工业学院 Adsorptive water permeable brick and preparation method thereof
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