The pitch adjusting apparatus of waterproof roll production line
Technical field
The present invention relates to the devices on waterproof roll production line, specifically the pitch adjusting apparatus of waterproof roll production line.
Technical background
Some asphalt water-proof coiled materials increase intensity using layer structure at present.When this waterproofing membrane production, using multiple
It closes to pressure roller as molding machine, which inputs two layers of cloth, two layers of cloth by cloth expanding unit to it
Pitch is inputted by asphalt conveyer between material, two layers of cloth and intermediate pitch by compound compressed together to pressure roller,
The blade coating modified pitch is at least front and back to be scratched twice, becomes the waterproof roll of high intensity.Open source literature also reports
The production equipment of waterproof roll, such as:
1, Chinese patent:Title:Double-sided adhesive waterproof coiled material of macromolecular tire production method and equipment, application number:
201110122778.6 the applying date:2011.05.13, open (bulletin) number:102312380A, open (bulletin) day:
2012.01.11 applicant:Guangxi Jiyusan Waterproof Decoration Co., Ltd., address:530001 Guangxi Zhuang Autonomous Region Nanning City
The Xingning District roads Wang Zhou 267-1, inventor:Lu Guicai, abstract:A kind of macromolecular tire double-sided adhesive asphalt waterproofing of the disclosure of the invention
Coiled material production method and equipment, the production method include blowing, blade coating modified pitch and overlay film, winding process, and described puts
Material is that the modified pitch of melting is put into scrape coating systems, doctor blade process be using the device of left and right blade coating modified pitch, then into
The two-sided roll-in of row and overlay film form double-sided adhesive waterproof coiled material, and the coating technique is two-sided overlay film, is wound after two-sided overlay film,
The two-sided roller of the blade coating modified pitch is equipped with thermostat, and the macromolecular tire double-sided adhesive produces used equipment,
Including material drain system and scrape coating systems, the material drain system is to use circulation loop by motor and pump to modified materials, is had
It is simple in structure, of low cost, the features such as production efficiency is high, and purposes is wide.
2, Chinese patent:Equipment for producing high-molecular polypropylene fibre composite water-proof rolling material, application number:CN00267660.5, the applying date:
2000.12.25 publication number:CN2443028, publication date:2001.08.15 applicant:Niu Chunhua, address:Laizhou City of Shandong Province
Building materials chemical industry factory of pearl Xinhua of pearl town Laizhou City Gu Lu An Cun, inventor:Niu Chunhua;Niu Guoliang;Niu Guodong;Ox Fu Hai;Song
Gram Piao, abstract:The macromolecule polypropylene fibre that the utility model is related to reaching the environment-friendly type of the 300-800g/m2 of state quality standard is multiple
Close waterproof roll production equipment special, including be successively set in stand feed guide mechanism, upper working table, heating protect
Warm device, steering mechanism and the compound cutting edge rolling-up mechanism being arranged on the level frame of steering mechanism side, transmission mechanism and
Electronic control mechanism.The equipment work efficiency is high, yield is big, and production line automation degree is high, and power consumption is few, safe to use, hygienic, accounts for
Ground area is small, fast, high efficiency of going into operation.The cost for the waterproof roll that the equipment is produced is low, and waterproof basal plane humidity also can be applied normally
Work, it is good weatherability, ageing-resistant, it can be used for the waterproofing works such as roofing, toilet, basement, pond, dam.
3, Chinese patent:A kind of production equipment of composite of water-proof coiled material, application number:CN200610049561.6, the applying date:
2006.02.21 publication number:CN1810913, publication date:2006.08.02 applicant:Zhang Guorong, address:Hangzhou, Zhejiang province city
The Yuhang District Industrial Citys the moganshan road Liang Zhu industrial parks Gou Zhuan Hangzhou Green City waterproof material company, inventor:Zhang Guorong, abstract:
The invention is related to a kind of production equipment of composite of water-proof coiled material, include by the compound molding machine constituted to pressure roller, it is compound to pressure
The both sides of roller are respectively provided with one and convey the cloth expanding unit of cloth to it, and the compound top to pressure roller is equipped with to it and conveys pitch
Asphalt conveyer, be equipped with the lining band for preventing leakage between compound roller and cloth to pressure roller, the lining band one end around
On roller bearing, the other end is connect with lining band draw off gear.The invention has the advantages that:1) invention is connected using plastic film lining band
The side synchronous with woven cloth into two pairs of rollers, then next time recycles after continuously recycling plastic film lining band or volume in product is opened in extension
Method avoids the pollution of roller, keeps the cleaning of roller, ensures that production equipment normally produces, this is simple and practical in structure;2)
Modified pitch is transported to extrusion die using high pressure asphalt gear pump, is then squeezed out between being dispersed in two pairs of rollers, is made by extrusion die
Pitch is uniformly dispersed, and temperature is uniform.
But the inventors discovered that, there is also some defects, the common drawbacks of documents 2 and 3 for document disclosed above
It is:First, device structure is complicated, cost is higher, use and inconvenient maintenance, is only applicable to the composite of water-proof coiled material of single side, works as needs
When processing two-sided composite of water-proof coiled material, processing difficulties, technique is cumbersome.The equipment of documents 1 is only applicable to waterproof roll
Using the more heat safe film of PET film, and it is not suitable for using the less heat safe film of PE films, less people recycles PET film on the market,
The PET film generated after construction, which can be dropped, does not recycle generation white garbage, and PET film is not degradable.Above-mentioned comparison
Pitch in the waterproof roll that the equipment pressing of document is made is also easy to produce bubble, and the generation of bubble causes waterproof roll not prevented
Water.In addition, since modified pitch viscosity is high, it is not easy to be disperseed, if temperature unevenness is easier to cause material became uneven.Cause
This, the above problem is that the composite of water-proof coiled material of production single or double is the technical barrier of the sector.
Invention content
In response to the problems existing in the prior art, the purpose of the present invention is to provide a kind of setting simple in structure is ingenious, making
Waterproof roll thickness is uniform, and is not likely to produce the pitch adjusting apparatus of the waterproof roll production line of bubble.
To achieve the goals above, the technical solution adopted by the present invention is:
The pitch adjusting apparatus of the waterproof roll production line of the present invention comprising material of main part layer guide roller, pitch blowing
Slot, press mold roller cover roller tube and protection film layer guide reel, and protection film layer is led into peace by the protection film layer guide reel
The pitch trough that is placed on large roller and by covering roller tube lower part, the pitch of melting is coated in protection film layer, then
Material of main part layer is directed at the press mold roller being placed on large roller and the guarantor coated with pitch by material of main part layer guide roller
Cuticular layer presses, then obtains waterproof roll after carry-over pinch rolls drawing winding.The material of main part layer single side covers pitch or double
Face coats pitch.
Material of main part layer single side covering pitch device be:It is equipped with No. I below the material of main part floor of guide roller conveying
Large roller is equipped with No. I small roller and No. I trough for adjusting coating pitch thickness, No. I large roller on No. I large roller
Equipped with the overlying film spot formed with No. I pressing film roller, upper protective film floor is directed through No. I trough and No. I pony roll by No. I guide roller
It after cylinder, is closed in overlying film spot and material of main part lamination, then waterproof roll is obtained after carry-over pinch rolls drawing winding.
The device of the two-sided covering pitch of material of main part layer is:The both sides of the material of main part layer of guide roller conveying are separately installed with
No. I large roller and No. II large roller, No. I small roller for adjusting coating pitch thickness is equipped on No. I large roller and No. I puts
Hopper, No. I large roller are equipped with the overlying film spot formed with No. I pressing film roller, are equipped on No. II large roller for adjusting coating drip
No. II small roller and No. II trough of green thickness, No. II large roller are equipped with the lower overlay film point formed with No. II pressing film roller, upper guarantor
After cuticular layer is directed through No. I trough and No. I small roller by No. I guide roller, closed in overlying film spot and material of main part lamination, under
After protection film layer is directed through No. II trough and No. II small roller by No. II guide roller, it is laminated in lower overlay film point and material of main part
Conjunction obtains waterproof roll finished product, then obtains waterproof roll after carry-over pinch rolls drawing winding.
The pressure regulating device for adjusting press mold roller pressure is both provided on No. I pressing film roller and No. II pressing film roller, it is described
Pressure regulating device is the pressure regulating device automatically controlled or the pressure regulating device manually controlled, can adjust the pressure of bitumen layer and material of main part layer
Power so that material of main part layer bonds more preferable with bitumen layer.
It is all connected with to the conduction oil of pitch heat supply in No. I small roller and No. II small roller, the temperature of conduction oil is
100~300 DEG C, the temperature for supplying pitch is uniform so that pitch is easily disperseed, and pitch blade coating is uniform.
There is the adjusting apparatus that can adjust its upper-lower height on No. I small roller and No. II small roller, facilitates adjusting
The throughput of pitch, to adjust the thickness of bitumen layer.
It is all connected with the cooling water for cooling protection film layer in No. I large roller and No. II large roller, prevents from using
PE films are not easy as protection film layer because of heated deformation of crispaturaing.
The guide roller for conveying material of main part layer is two or more, it is therefore an objective to increase of material of main part layer
Power, reduce material of main part layer vibration so that cover material it is more smooth, reduce the generation of bubble.
Above-mentioned guide roller, small roller, large roller, pressing film roller and carry-over pinch rolls can be transferred through motor or other driving forces are free
Rotation.
The beneficial effects of the invention are as follows:
1, the pitch adjusting apparatus of waterproof roll production line of the invention is simple in structure, and setting is ingenious, easy to operate.
2, the pitch adjusting apparatus of waterproof roll production line of the invention, coating pitch and press mold is complete all on large roller
At, coat pitch after carry out press mold at once, shorten coating the distance between pitch point and press mold point, protection film layer is in large roller
On also have preferable tension PET film not only may be used as protection film layer, PE films also can be used due to using which
As protection film layer, PE films are recyclable as the protection film layer protection film layer easy for construction simply and after construction torn, and are not easy to produce
Raw white pollution.
3, the pitch adjusting apparatus of waterproof roll production line of the invention, the guide roller of installation be two or two with
On, the tension of material of main part layer is increased, reduces the vibration of material of main part layer, and coating pitch and press mold are complete all on large roller
At so that cover material it is more smooth, reduce the generation of bubble.
4, the pitch adjusting apparatus of waterproof roll production line of the invention, is provided with overlying film spot and lower overlay film point, respectively
Pitching is scraped to material of main part layer both sides so that the pitch of blade coating is more uniform, and material of main part layer bonds more preferable, guarantor with bitumen layer
Cuticular layer squeezes uniformly with material of main part layer, and production process film surface is smooth, and scratches fully, and manufactured finished product coiled material is not likely to produce
Bubble can simply switch and make the viscous waterproof roll of single side or double-sided adhesive waterproof coiled material.
Description of the drawings
Fig. 1 is the structural schematic diagram of the pitch adjusting apparatus of waterproof roll production line of the present invention;
Component names and serial number in figure:
Guide roller 1, material of main part floor 2, regulator 3, the trough 6, I of small roller 5, I of overlying film spot 4, I are oriented to
Roller 7, the large roller 9, I of upper protective film floor 8, I pressing film roller 10, lower overlay film point 11, No. II pressing film rollers 12, waterproof roll finished products
13, the large roller 15, II of carry-over pinch rolls 14, II small roller 16, II trough 17, II guide roller 18, lower protection film layer 19.
Specific implementation mode
For the more detailed introduction present invention, below in conjunction with the accompanying drawings, the present invention will be further described.
The pitch adjusting apparatus of the waterproof roll production line of the present invention comprising material of main part layer guide roller, pitch blowing
Slot, press mold roller cover roller tube and protection film layer guide reel, and protection film layer is led into peace by the protection film layer guide reel
The pitch trough that is placed on large roller and by covering roller tube lower part, the pitch of melting is coated in protection film layer, then
Material of main part layer is directed at the press mold roller being placed on large roller and the guarantor coated with pitch by material of main part layer guide roller
Cuticular layer presses, then obtains waterproof roll after carry-over pinch rolls drawing winding;The material of main part layer single side covers pitch or double
Face coats pitch.
As shown in the figure:Material of main part layer single side covering pitch device be:Under the material of main part layer 2 that guide roller 1 conveys
Side is equipped with No. I large roller 9, and No. I small roller 5 for adjusting coating pitch thickness is equipped on No. I large roller 9 and No. I puts
Hopper 6, No. I large roller 9 are equipped with the overlying film spot 4 formed with No. I pressing film roller 10, and upper protective film floor 8 is oriented to by No. I guide roller 7
After No. I trough 6 and No. I small roller 5, pressed in overlying film spot 4 and material of main part layer 2, then pull and receive through carry-over pinch rolls 14
Waterproof roll is obtained after volume.
The device of the two-sided covering pitch of material of main part layer is:It installs respectively the both sides for the material of main part layer 2 that guide roller 1 conveys
There are No. I large roller 9 and No. II large roller 15, No. I small roller 5 for adjusting coating pitch thickness is installed on No. I large roller 9
With No. I trough 6, No. I large roller 9 is equipped with the overlying film spot 4 formed with No. I pressing film roller 10, is equipped on No. II large roller 15
No. II small roller 16 and No. II trough 17 for adjusting coating pitch thickness, No. II large roller 15 are equipped with and No. II pressing film roller
The lower overlay film point 11 of 10 compositions, after upper protective film floor 8 is directed through No. I trough 6 and No. I small roller 5 by No. I guide roller 7,
Overlying film spot 4 is closed with material of main part layer 2, and lower protection film layer 9 is directed through No. II trough 17 and No. II by No. II guide roller 18
After small roller 16, waterproof roll finished product 13 is obtained in the pressing of lower 11 material of main part layer 2 of overlay film point, then pull and wind through carry-over pinch rolls 14
After obtain waterproof roll.
The pressure regulating device 3 for adjusting press mold roller pressure, institute are both provided on No. I pressing film roller 10 and No. II pressing film roller 12
The pressure regulating device 3 stated is the pressure regulating device automatically controlled or the pressure regulating device manually controlled.
It is all connected with to the conduction oil of pitch heat supply, the temperature of conduction oil in No. I small roller 5 and No. II small roller 16
It is 100~300 DEG C.
There is the adjusting apparatus that can adjust its upper-lower height on No. I small roller 5 and No. II small roller 16.
The cooling water for cooling protection film layer is all connected in No. I large roller 9 and No. II large roller 15.
The guide roller 1 for conveying material of main part layer 2 is two or more.
The operation principle of the pitch adjusting apparatus of waterproof roll production line of the present invention:
Material of main part layer single side covers the operation principle of the device of pitch:Guide roller 1 and No. I guide roller 7 are respectively by main body
Material layer 2 and upper protective film layer 8 deliver into working region, and the modified pitch of melting, No. I pony roll are passed through in No. I trough 6
Cylinder 5, which uniformly scratches modified pitch, scrapes the upper protective film layer 8 for being coated with pitch in upper protective film layer 8 in overlying film spot 4 and main body
Material layer 2 presses together, then obtains single side after the drawing winding of carry-over pinch rolls 14 and glue waterproof roll.
The operation principle of the device of the two-sided covering pitch of material of main part layer:1, No. I guide roller 7 of guide roller and No. II guide roller
Material of main part layer 2, upper protective film layer 8 and lower protection film layer 19 are delivered into working region by 16 respectively, in No. I 6 He of trough
The modified pitch of melting is passed through in No. II trough 17, No. I small roller 5 uniformly scratches modified pitch in upper protective film floor 8,
No. II small roller 16 uniformly scratches modified pitch in lower protection film layer 19, scrapes the upper protective film layer 8 for being coated with pitch upper
Overlay film point 4 is pressed together with material of main part layer 2, and the coiled material after pressing is coated with the lower guarantor of pitch by lower overlay film point 11 and scraping again
The pressing of cuticular layer 19 obtains double-sided adhesive waterproof coiled material finished product 13, and double-sided adhesive waterproof coiled material finished product 13 is defeated by finished product carry-over pinch rolls 14 again
Send retracting.The work for stopping No. I large roller 9 or No. II large roller 15 and corresponding overlay film point can also make single side and glue waterproof roll.
Application Example
1, Guangxi water-proof decorative company, the adjusting apparatus that the present invention is not used produce waterproof roll, and protection film layer is implemented
PET film, protection film layer is easily shaken in production process, the waterproof roll film surface out-of-flatness produced, and adhesive layer and bitumen layer are easy
Generate bubble.The waterproof coiled material construction stated in use, when in hot summer, protection film layer is easily bonded in one with adhesive layer
It rises, difficulty is torn, and protection film layer is transparent, and construction personnel's difficulty finds whether protection film layer has been completely torn apart, and protection film layer is not
Be completely torn apart and adhesive layer generate bubble can all influence construction quality, and tear protection film layer the few recycling, after construction
All it is to easily cause white pollution when rubbish discarding.White pollution problems, the said firm are torn and cause in order to solve protection film layer difficulty
It using recyclable PE films as protection film layer, but finds in process of production, original equipment is failed to meet and be made using PE films
Waterproof roll is produced for protection film layer.After the technical staff of the said firm carries out test of many times improvement to original equipment, i.e., originally
The pitch adjusting apparatus of the waterproof roll production line of invention meets and opaque PE films is used to produce waterproof as protection film layer
Coiled material, protection film layer is not easy to shake in production process, and the waterproof roll film surface produced is smooth, and material of main part layer is viscous with bitumen layer
Knot is more preferable, and when not generating bubble, and using the waterproof coiled material construction, protection film layer easily openable, construction personnel easily observes protection
Whether film layer has been completely torn apart, and construction quality is high, and protection film layer is recycled after construction and is sold as waste product, will not cause white dirt
Dye.
Above description is not limitation of the present invention, and the present invention is also not limited to examples detailed above, the art it is general
Logical technical staff, in the essential scope of the present invention, the variations, modifications, additions or substitutions made should all belong to the guarantor of the present invention
Protect range.