CN106426714A - Integrated foaming production line for foamed automobile headrest - Google Patents
Integrated foaming production line for foamed automobile headrest Download PDFInfo
- Publication number
- CN106426714A CN106426714A CN201611003570.1A CN201611003570A CN106426714A CN 106426714 A CN106426714 A CN 106426714A CN 201611003570 A CN201611003570 A CN 201611003570A CN 106426714 A CN106426714 A CN 106426714A
- Authority
- CN
- China
- Prior art keywords
- headrest
- production line
- foaming
- mixing head
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/18—Filling preformed cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/80—Head-rests
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3023—Head-rests
Landscapes
- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the field of foaming production lines for automobile headrests, and particularly relates to an integrated foaming production line for a foamed automobile headrest. The difference thereof lies in that: the integrated foaming production line comprises a high-pressure foaming machine and a multi-station rotary table production line which are sequentially arranged, wherein an operation station is arranged at the side part of the multi-station rotary table production line; a headrest surface sleeve conveying line used for conveying a headrest surface sleeve to the operation station and a finished headrest product conveying line used for conveying a finished product are arranged at the outer side of the operation station; the high-pressure foaming machine comprises a raw material bucket, a loading pump, a raw material tank, a metering unit, a connection pipeline and a mixing head which are sequentially connected; a gun nozzle used for outputting a mixed raw material is arranged on the mixing head; and the gun nozzle injects the raw material in the headrest surface sleeve in a headrest foaming die for foaming moulding. The integrated foaming production line disclosed by the invention enables the automobile headrest to be high in quality, simple in production procedure and high in production efficiency.
Description
Technical field
The present invention relates to automotive headrest foaming production line field, more particularly, to a kind of integral type fills steeps automotive headrest foaming life
Producing line.
Background technology
At present, constantly progressive and that automotive headrest hommization is required continuous with Domestic Automotive Industry technical merit
Improve, how can also become each big automobile by effective control production cost while improving presentation quality, the comfort level of product
The problem of inside gadget manufacturer joint research；
Conventional production model is that automotive upholstery manufacturer will rest the head on sponge foaming modeling first in mould, then in head
Pillow sponge outside cladding and sewing fabric surface cover or surface set, outward appearance owes full to the headrest so produced sometimes, surface cover with send out
Bubble sponge is not affixed directly to together, and use time length easily comes off, wrinkling, and service life is shorter, and production
Complex procedures, product cost is higher.
Content of the invention
It is an object of the invention to overcoming the shortcoming of prior art, a kind of integral type is provided to fill bubble automotive headrest foam production
Line, makes the surface cover of automotive headrest difficult for drop-off with headrest sponge, and preferably, production process is simple for headrest quality.
For solving above technical problem, the technical scheme is that：Integral type fills bubble automotive headrest foaming production line, its
Difference is：It includes tactic high pressure foaming machine and multi-station turning table production line, and described multi-station turning table produces
The sidepiece of line is provided with operation position, and the headrest surface cover being provided with outside operation position for headrest surface cover is transported to operation position is defeated
Line sending and the headrest finished product pipeline for conveying finished product；
Raw material pail that described high pressure foaming machine includes being sequentially connected, feeding pump, raw material batch can, metering units, connecting pipe, mixing
Head, described high pressure foaming machine is additionally provided with the Hydraulic Station controlling mixing head switch and monitors and adjust material temperature in raw material batch can
Temperature conditioning unit, described Hydraulic Station is connected with described mixing head by connecting pipe respectively with metering units, on described mixing head
It is provided with the rifle mouth for exporting mixed material；
Described multi-station turning table production line includes base, and described base is provided with many deciles cam protractor, and described many deciles are convex
Wheel protractor top is provided with rotary table, is circumferentially with many set headrest foaming moulds along described rotary work edge of table；Described
Base is provided with the mixing head moving mechanism for installing and moving mixing head near high pressure foaming machine one end, and mixing head passes through described
Mixed material can be injected headrest foaming mould and be foamed by mixing head moving mechanism.
By above scheme, described high pressure foaming machine, multi-station turning table production line, headrest surface cover pipeline and headrest finished product are defeated
The side of line sending is equipped with the electric-control system matching with equipment of itself.
By above scheme, described high pressure foaming machine is two component high pressure foaming machines.
By above scheme, described rotary table is generally circular or connects rotund structure, and rotary work edge of table
The many set headrest foaming moulds installed circumferentially are uniformly distributed.
By above scheme, the decile quantity of described many deciles cam protractor is corresponding with the quantity of headrest foaming mould,
It is 12.
By above scheme, it is additionally provided with described mixing head rifle mouth and clears up for the rifle mouth clearing up retained material on rifle mouth
Mechanism.
By above scheme, described multi-station turning table production line be formed around safety guide rail, described safety guide rail exists
Opening is left at operation position.
By above scheme, described headrest surface cover pipeline and headrest finished product pipeline all include frame, and described frame fills
It is provided with transmission device and the plate chain conveyer belt being driven by transmission device, described plate chain conveyer belt is provided with headrest fixing tool.
From such scheme, headrest surface cover is put in foaming mould, by high pressure foaming machine, raw material is foamed simultaneously
Be directly injected into headrest surface cover in, make raw material headrest surface cover in shaping and with headrest surface cover be affixed directly to together with, difficult for drop-off,
Wrinkling, so that the use time of automotive headrest is longer, preferably, production process is simple for quality, and production efficiency is high.
Brief description
Fig. 1 is embodiment of the present invention overall structure diagram；
Fig. 2 is embodiment of the present invention overlooking the structure diagram；
Fig. 3 is that the local A of Fig. 1 amplifies schematic cross-section；
Fig. 4 is that the local B of Fig. 1 amplifies schematic cross-section；
Wherein：1- Raw material pail, 2- feeding pump, 3- raw material batch can, 4- metering units, 5- safety guide rail, 6- connecting pipe, 7- temperature
Control unit, 8- Hydraulic Station, 9- mixing head, 10- base, 11- many deciles cam protractor, 12- rotary table, 13- headrest are sent out
Bubble mould, 14- mixing head moving mechanism, 15- rifle mouth cleaning mechanism, 16- headrest surface cover pipeline, 17- headrest finished product pipeline
（17-1- headrest fixing tool, 17-2- plate chain conveyer belt, 17-3- frame, 17-4- transmission device）.
Specific embodiment
Combine accompanying drawing below by specific embodiment the present invention is described in further detail.
Refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, integral type fills bubble automotive headrest foaming production line, and it includes tactic
High pressure foaming machine and multi-station turning table production line, the sidepiece of described multi-station turning table production line is provided with operation position, operation position
Outside is provided with and becomes with the headrest being used for conveying finished product for the headrest surface cover pipeline 16 that headrest surface cover is transported to operation position
Product pipeline 17；
Raw material pail 1 that described high pressure foaming machine includes being sequentially connected, feeding pump 2, raw material batch can 3, metering units 4, connecting pipe
6th, mixing head 9, described high pressure foaming machine is additionally provided with the Hydraulic Station 8 controlling mixing head 9 switch and monitors and adjust in raw material batch can 3
The temperature conditioning unit 7 of material temperature, described Hydraulic Station 8 is connected with described mixing head 9 by connecting pipe 6 respectively with metering units 4
Connect, described mixing head 9 is provided with the rifle mouth for exporting mixed material；
Described multi-station turning table production line includes base 10, and described base 10 is provided with many deciles cam protractor 11, described many
Decile cam protractor 11 top is provided with rotary table 12, is circumferentially with many set headrests along described rotary table 12 edge and sends out
Bubble mould 13；Described base 10 is provided with the mixing head moving machine for installing and moving mixing head 9 near high pressure foaming machine one end
Structure 14, mixed material can be injected headrest foaming mould 13 by described mixing head moving mechanism 14 and be foamed by mixing head 9.
Specifically, described high pressure foaming machine, multi-station turning table production line, headrest surface cover pipeline 16 and headrest finished product conveying
The side of line 17 is equipped with the electric-control system matching with equipment of itself.
Preferably, described high pressure foaming machine is two component high pressure foaming machines.
Specifically, described rotary table 12 is generally circular or connects rotund structure, and rotary table 12 edge
The many set headrest foaming moulds 13 installed circumferentially are uniformly distributed.
Specifically, the decile quantity of described many deciles cam protractor 11 is corresponding with the quantity of headrest foaming mould 13,
It is 12.
Specifically, it is additionally provided with the rifle mouth descaling machine for clearing up retained material on rifle mouth at described mixing head 9 rifle mouth
Structure 15.
Specifically, described multi-station turning table production line be formed around safety guide rail 5, described safety guide rail 5 behaviour
Make to leave opening at station.
Specifically, described headrest finished product pipeline 17 includes frame 17-3, and described frame 17-3 is equiped with transmission device
The 17-4 and plate chain conveyer belt 17-2 being driven by transmission device 17-4, described plate chain conveyer belt 17-2 are provided with headrest fixing tool
17-1.
Specifically, described headrest surface cover pipeline 16 is identical with described headrest finished product pipeline 17 structure.
In the embodiment of the present invention, high pressure foaming machine, multi-station turning table production line, headrest surface cover pipeline 16, headrest finished product
Pipeline 17, four production lines run simultaneously；
Headrest surface cover pipeline 16 operates, and the headrest surface cover being pre-installed head rest pole is passed through manually to be placed on headrest fixing tool,
Transmission device drive plate chain conveyer belt by rest the head on surface cover be transported to operation position, operative employee will rest the head on surface cover taking-up, put into the end
In pillow foaming mould 13；
High pressure foaming machine operates, and the raw material in Raw material pail 1 is added in raw material batch can 3 by feeding pump 2, in raw material batch can 3
Raw material is connected on mixing head 9 and controls mixing head 9 to open and close, when mixing head 9 through metering units 4, the outlet of Hydraulic Station 8
When opening under the hydraulic action of Hydraulic Station 8, through two component raw materials of metering units 4, mixing is entered into by connecting pipe 6
9 mixing, flow out from mixing head 9 rifle mouth after mixing；
Multi-station turning table production line operates, and when many deciles cam protractor 11 rotation 1/12 circle, rotary table 12 stops automatically
Only, headrest foaming mould 13 rotates to the station near mixing head 9, referred to as " cast station ", now, mixes head moving mechanism 14
Advance, mixing head 9 rifle mouth is inserted into the sprue gate of headrest foaming mould 13, the raw material of foaming enters into headrest foaming mould 13
In headrest surface cover in be molded, raw material injection complete, mixing head moving mechanism 14 retreat, mixing head 9 is exited, rifle mouth descaling machine
Structure 15 is mobile, is driven by motor the fabric wheel on rifle mouth cleaning mechanism 15 to rotate rifle mouth retained material wiped clean, wipes rifle
Mouth, rifle mouth cleaning mechanism 15 exits；
Multi-station turning table production line workflow：Headrest foaming mould 13 opens → and artificial pickup → clear mould → prepackage → matched moulds →
Operative employee exit operating area → operative employee press start button → turntable rotate to cast station positioning → mixing head 9 automatically insert
Enter → pour into a mould → mixing head 9 exits（Mixing head rifle mouth is cleared up automatically）→ rotary table 12 rotates → and product curing → die sinking →
Proceed to next circulation；
Headrest finished product pipeline 17 runs, and the headrest finished product completing that foams is placed in headrest fixing tool after being taken out by operative employee
On 17-1, transmission device 17-4 drives plate chain conveyer belt 17-2 that finished product of resting the head on is transported to finished product shelf.
The present invention solves sponge foaming modeling of in the past first resting the head in mould, then coats outside headrest sponge and stitch
The production model of cloth surface cover processed or surface set causes headrest outward appearance to owe full, surface cover easily comes off, wrinkling, and production process is complicated
Drawback, the present invention puts into surface cover of resting the head in headrest foaming mould 13, and raw material is directly injected into head through high pressure foaming machine foaming
Pillow top set, make raw material headrest surface cover in shape and with headrest surface cover be affixed directly to together with, the vehicle head that the present invention produces
Pillow quality is good, and outward appearance is full, difficult for drop-off, wrinkling, deformation, high pressure foaming machine, multi-station turning table production line, headrest surface cover conveying
Line 16, headrest finished product pipeline 17 4 operate simultaneously, combine in order, eliminate to headrest cavernous body outer cladding cloth surface cover or skin
The step of surface cover, both simplified production process, improve production efficiency, significantly reduced production cost again.
Above content is to further describe it is impossible to assert this with reference to specific embodiment is made for the present invention
Bright it is embodied as being confined to these explanations.For general technical staff of the technical field of the invention, do not taking off
On the premise of present inventive concept, some simple deduction or replace can also be made, all should be considered as belonging to the protection of the present invention
Scope.
Claims (8)
1. integral type fill bubble automotive headrest foaming production line it is characterised in that：It includes tactic high pressure foaming machine and many
Work position rotation table production line, the sidepiece of described multi-station turning table production line is provided with operation position, is provided with for inciting somebody to action outside operation position
Headrest surface cover is transported to the headrest surface cover pipeline of operation position and the headrest finished product pipeline for conveying finished product；
Raw material pail that described high pressure foaming machine includes being sequentially connected, feeding pump, raw material batch can, metering units, connecting pipe, mixing
Head, described high pressure foaming machine is additionally provided with the Hydraulic Station controlling mixing head switch and monitors and adjust material temperature in raw material batch can
Temperature conditioning unit, described Hydraulic Station is connected with described mixing head by connecting pipe respectively with metering units, on described mixing head
It is provided with the rifle mouth for exporting mixed material；
Described multi-station turning table production line includes base, and described base is provided with many deciles cam protractor, and described many deciles are convex
Wheel protractor top is provided with rotary table, is circumferentially with many set headrest foaming moulds along described rotary work edge of table；Described
Base is provided with the mixing head moving mechanism for installing and moving mixing head near high pressure foaming machine one end, and mixing head passes through described
Mixed material can be injected headrest foaming mould and be foamed by mixing head moving mechanism.
2. integral type according to claim 1 fill bubble automotive headrest foaming production line it is characterised in that：Described high-pressure foam
Machine, the side of multi-station turning table production line, headrest surface cover pipeline and headrest finished product pipeline are equipped with and are matched with equipment of itself
The electric-control system closing.
3. integral type according to claim 1 fill bubble automotive headrest foaming production line it is characterised in that：Described high-pressure foam
Machine is two component high pressure foaming machines.
4. integral type according to claim 1 fill bubble automotive headrest foaming production line it is characterised in that：Described rotary work
Platform is generally circular or connects rotund structure, and many set headrest foaming moulds that rotary work edge of table is installed are circumferentially uniform
Distribution.
5. integral type according to claim 1 fill bubble automotive headrest foaming production line it is characterised in that：Described many deciles are convex
The decile quantity of wheel protractor is corresponding with the quantity of headrest foaming mould, is 12.
6. integral type according to claim 1 fill bubble automotive headrest foaming production line it is characterised in that：Near described mixing
It is additionally provided with the rifle mouth cleaning mechanism for clearing up retained material on rifle mouth at head rifle mouth.
7. integral type according to claim 1 fill bubble automotive headrest foaming production line it is characterised in that：Described multistation turns
Platform production line be formed around safety guide rail, described safety guide rail leaves opening at operation position.
8. integral type according to claim 1 fill bubble automotive headrest foaming production line it is characterised in that：Described headrest surface cover
Pipeline and headrest finished product pipeline all include frame, and described frame is equiped with transmission device and the plate being driven by transmission device
Chain conveyer belt, described plate chain conveyer belt is provided with headrest fixing tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611003570.1A CN106426714A (en) | 2016-11-15 | 2016-11-15 | Integrated foaming production line for foamed automobile headrest |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611003570.1A CN106426714A (en) | 2016-11-15 | 2016-11-15 | Integrated foaming production line for foamed automobile headrest |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106426714A true CN106426714A (en) | 2017-02-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611003570.1A Pending CN106426714A (en) | 2016-11-15 | 2016-11-15 | Integrated foaming production line for foamed automobile headrest |
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| Country | Link |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106808635A (en) * | 2017-03-10 | 2017-06-09 | 福州联泓交通器材有限公司 | Integral type pillow foam production technique and its process units |
| CN108189303A (en) * | 2018-01-09 | 2018-06-22 | 上海古汉汽车饰件模具有限公司 | A kind of car seat headrest foamed products process units |
| CN109318420A (en) * | 2018-11-07 | 2019-02-12 | 浙江利民实业集团有限公司 | Fascia memory-type foaming production line and production technology |
| CN111055418A (en) * | 2019-12-25 | 2020-04-24 | 张家港力勤机械有限公司 | Intermittent type formula multistation carousel foaming production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106808635A (en) * | 2017-03-10 | 2017-06-09 | 福州联泓交通器材有限公司 | Integral type pillow foam production technique and its process units |
| CN108189303A (en) * | 2018-01-09 | 2018-06-22 | 上海古汉汽车饰件模具有限公司 | A kind of car seat headrest foamed products process units |
| CN109318420A (en) * | 2018-11-07 | 2019-02-12 | 浙江利民实业集团有限公司 | Fascia memory-type foaming production line and production technology |
| CN111055418A (en) * | 2019-12-25 | 2020-04-24 | 张家港力勤机械有限公司 | Intermittent type formula multistation carousel foaming production line |
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Application publication date: 20170222 |