A kind of glass magnesium board roll forming device and its rolling depression method
Technical field
The invention belongs to roll forming device and rolling side in automated production equipment field, especially glass magnesium board production line
Method.
Background technology
Glass magnesium board roll forming device as one of the important device of glass magnesium board production line, to the outward appearance matter improving glass magnesium board
Amount and reduction apparent density deviation are most important.
Patent No. 201110297716.9 glass magnesium board material extrusion forming device patent discloses a kind of building and ornament materials
The glass magnesium board material extrusion forming device being used on glass magnesium board material production line in industry, including:It is arranged on upper in mounting bracket
Compression roller and lower compression roller, are installed with two pairs of closed slides in mounting bracket, and upper compression roller is bearing in can be in parallel conductive
In the band bearing take-up housing sliding in rail, Packer screw is bearing in installing plate by bearing, the lower end of Packer screw and tape spool
Hold that take-up housing is threaded, the upper end of every Packer screw is meshed with the worm screw in drive shaft transmission by worm gear, drive shaft
One end be connected with driving means, upper compression roller and lower compression roller are driven by an actuating unit respectively.This device is deposited
In problems with:1. process the glass magnesium board of different-thickness specification, this kind equipment is to estimate by artificial at present, compression roller in adjustment
With the spacing of lower compression roller, error is big;2. the slip velocity of discharge changes, raw material with the change of the slip weight in Raw material pail
The discharge gate of the fixing aperture size of bucket leads to glass magnesium board apparent density deviation big;3. glass magnesium board template thickness differs, roll forming
The spacing of the compression roller up and down of device immobilizes, and leads to the glass magnesium board thickness deviation of roll forming big.
Content of the invention
For Shortcomings in prior art, the invention provides one kind has automatic uniform blanking, automatically adjusts blanking
Width and the glass magnesium board roll forming device automatically adjusting upper and lower roller pitch function, the glass magnesium board reducing roll forming is apparent
Density variation and thickness deviation, improve glass magnesium board presentation quality.
The present invention is to realize above-mentioned technical purpose by following technological means.
A kind of glass magnesium board roll forming device is it is characterised in that include frame assembly, blanking assembly, a roll forming
Assembly, secondary rolled molding assembly, described frame assembly is used for conveying the conveying of glass magnesium board template and supports other assemblies, institute
State the centre position that blanking assembly is mounted on frame assembly, described blanking assembly is used for being uniformly fed into glass magnesium board slip
In glass magnesium board template;A described roll forming assembly and secondary rolled molding assembly are successively set on the one of described blanking assembly
Side and be fixedly installed in described frame assembly;A described roll forming assembly is identical with secondary rolled molding assembly structure,
A described roll forming assembly is used for for the slip in glass magnesium board template being rolled into glass fibre and magnesium cement board, described secondary rolled molding group
Part, by the glass magnesium board upper surface tiling non-woven fabrics of a roll forming and glass-fiber-fabric, rolls again, so that non-woven fabrics and glass-fiber-fabric is put down
Site preparation is adsorbed in glass magnesium board upper surface.
Further, described frame assembly includes rolling cloth cylinder 1,34,35,36, bracing frame 2, cylinder 17, range sensor II
18th, take cloth cylinder frame 19, take cloth cylinder 20, rolling bearing pedestal 33 and belt 42, support frame as described above 2 is welded by section bar, institute
State the upper surface that rolling cloth cylinder 1,34,35,36 is all rotatably installed in bracing frame 2, described rolling cloth cylinder 1, on 34,35,36, volume has respectively
Cloth, described cloth cylinder 20 of taking is rotatably installed on the column of support frame as described above 2 by described cloth cylinder frame 19 of taking, and described takes cloth
Cylinder 20 is used for taking puts cloth, and described range sensor II 18 is arranged on the column of bracing frame 2, described range sensor II 18
For measuring the thickness of glass magnesium board template, described cylinder 17 is rotatably installed on bracing frame 2, and described belt 42 is arranged on described rolling
On cylinder 17, described belt 42 is used for transmitting glass magnesium board template.
Further, the quantity of described rolling cloth cylinder 1,34,35,36 is 4, respectively rolling cloth cylinder I 1, rolling cloth cylinder II 34, rolling
Cloth cylinder III 35 and rolling cloth cylinder IV 36, described rolling cloth cylinder 1,34,35,36 is all rotatably installed in bracing frame 2 by rolling bearing pedestal 33
Upper surface;Described rolling cloth cylinder I 1, rolling cloth cylinder II 34 and described roll forming assembly cooperation, described rolling cloth cylinder III 35 and rolling
Cloth cylinder IV 36 and described secondary rolled molding assembly cooperation.
Further, described rolling cloth cylinder I 1 and rolling cloth cylinder II 34 roll up the non-woven fabrics having the tiling of glass magnesium board lower surface and glass respectively
Fine cloth, rolling cloth cylinder III 35 and rolling cloth cylinder IV 36 roll up the non-woven fabrics having the tiling of glass magnesium board upper surface and glass-fiber-fabric respectively.
Further, described roll forming assembly includes cylinder 30, bottom roll 9, distance regulating mechanism and drive mechanism,
The distance regulating mechanism of described roll forming assembly includes chute 8, upper cylinder lifting plate 10, electric cylinder bracing frame 11, electric cylinder
12nd, range sensor I 14 and slide block 40, described electric cylinder 12 is fixedly mounted on bracing frame 2 by electric cylinder bracing frame 11, institute
State electric cylinder 12 to be arranged on bracing frame 2 by described electric cylinder bracing frame 11, the output shaft fixed connection of described electric cylinder 12 is in institute
State the medium position on cylinder lifting plate 10 base;Upper cylinder mobile chute 8 built with slide block 40 is fixedly mounted on described
On support 2, described slide block 40 can slide up and down along described mobile chute 8, and described upper cylinder 30 is rotatably installed in described cunning
On block 40, described range sensor I 14 is fixedly mounted on bracing frame 2, and described range sensor I 14 is used for measuring cylinder
Amount of movement;When the electric rod of electric cylinder 12 stretches out, cylinder lifting plate 10 in promotion moves, slide block 40 is in upper cylinder mobile chute
Move up in 8, thus driving upper cylinder 30 to move up, bottom roll 9 position keeps constant, thus realizing up-down roller spacing
Adjustment.
Further, the drive mechanism of described roll forming assembly include contact roller 7, motor I 13, motor support frame 23,
Guide wheel fixed mount 26, wheel bracket 27, chain wheel I 28, chain 29, gear I 31, chain wheel II 38 and gear II 39, motor I 13 passes through
Bracing frame 23 is arranged on support frame as described above 2, and the output shaft of motor I 13 is sequentially installed with described chain wheel II 38 and gear II
39, described upper cylinder 30 one end is provided with chain wheel I 28, and the chain wheel II 38 on described motor I 13 is passed through chain 29 and is arranged on
Chain wheel I 28 on cylinder 30 connects;Described bottom roll 9 one end is provided with gear I 31, gear on described motor I 13 II 39 with
It is arranged on gear I 31 engagement on bottom roll 9;Described wheel bracket 27 is resiliently mounted on described by described guide wheel fixed mount 26
On bracing frame 2, described contact roller 7 is rotatably installed in one end of described wheel bracket 27, and described contact roller 7 is used for compressing chain 29
Steady to ensure chain drive.
Further, described blanking assembly includes cutting agency and width adjustment mechanism, the blanking machine of described blanking assembly
Structure includes charging basket 3, blanking bar 4, motor III 21, motor support frame 22 and charging basket gripper shoe 37, and described motor support frame 22 is fixing
It is arranged on support frame as described above 2, described motor III 21 is fixedly mounted on the top of motor support frame 22;Described charging basket 3 passes through material
Bucket gripper shoe 37 be arranged on bracing frame 2, the output shaft of described motor III 21 is connected with one end of described blanking bar 4, described under
Material bar 4 is arranged at the opening of charging basket 3, and described motor III 21 drives described blanking bar 4 to rotate.
Further, the periphery of described blanking bar 4 several plectrums 43 have been evenly arranged.
Further, the both sides of described charging basket 3 are equipped with width adjustment mechanism, and described width adjustment mechanism includes blanking gear
Plate 6, leading screw 32 and nut 41, described discharge flapper 6 be slidably connected described charging basket 3 opening at, the bottom surface of described discharge flapper 6
On be fixed with described nut 41, described nut 41 is connected with described leading screw 32, described leading screw 32 pass through nut 41 drive under
Expect baffle plate 6 simultaneously to centre or two side shiftings of charging basket 3, thus changing the size of charging basket 3 exit width.
Further, also include a kind of method of rolling glass magnesium board, comprise the steps,
S1. glass magnesium board roll forming device controller, according to the width of glass magnesium board, drives under position about charging basket bottom
Material baffle plate to the centre of barrel 3 or two side shiftings, thus changing the size of charging basket 3 exit width;
S2. when glass magnesium board template is sent to described range sensor 18 II by belt 42, described range sensor 18
II thickness measuring glass magnesium board template, and by signal transmission to host computer, host computer is according to the THICKNESS CONTROL institute of glass magnesium board template
The electric rod stating electric cylinder 12 stretches, thus adjusting the spacing of up-down roller;
S3. non-woven fabrics and glass-fiber-fabric are layered in template by described rolling cloth cylinder I 1 and rolling cloth cylinder II 34 by taking cloth cylinder 20,
In charging basket 3 lower end through out-of-date, the slip uniform application in charging basket 3 to template, described is rolled template by described cutting agency up and down
Cylinder opposite direction rotation, slip is rolled into glass fibre and magnesium cement board.
S4., after roll forming, described rolling cloth cylinder III 35 and rolling cloth cylinder IV 36 are by cloth by taking cloth cylinder 20 by non-woven fabrics
It is laid in the upper surface of glass magnesium board with glass-fiber-fabric, carries out secondary rolled, so that non-woven fabrics and glass-fiber-fabric is entirely adsorbed in glass magnesium board
Upper surface, is finally completed the roll forming processing of glass magnesium board.
Compared with prior art, beneficial effects of the present invention are:1. pass through step motor drive, adjust upper and lower compression roller
Spacing, with respect to the current spacing visually manually adjusting upper and lower compression roller, precision is higher, and the glass magnesium board thickness of processing is inclined
Difference is less;2. glass magnesium board slip is discharged uniformly, no longer with charging basket slip number and change, the glass magnesium board table of roll forming
See density variation less;3. utilize precision laser ranging technology, on-line measurement template thickness, glass is dynamically adjusted according to template thickness
The spacing of the upper and lower compression roller of magnesium plate roll forming device, reduces glass magnesium board thickness deviation;4. blowing baffle plate is according to the width of template
Degree come to adjust the width of charging basket discharging opening blanking it is ensured that blanking uniform, it is to avoid in the middle of current glass magnesium board, densification both sides are dredged
The defect of pine.
Brief description
Fig. 1 is the schematic diagram of glass magnesium board roll forming device;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the rearview of Fig. 1;
Fig. 4 is frame assembly schematic diagram;
Fig. 5 is the enlarged drawing in A portion in Fig. 1;
Fig. 6 up-down roller distance regulating mechanism schematic diagram;
Fig. 7 is the connection diagram between upper cylinder lifting plate, upper cylinder mobile chute and upper cylinder;
Fig. 8 is automatic uniform cutting agency schematic diagram;
Fig. 9 is the B of Fig. 8 to sectional view;
Figure 10 is the schematic diagram of blanking bar 4;
Figure 11 is the B of Figure 10 to sectional view;
Figure 12 is to control blanking width indication figure;
Figure 13 is the upward view of Figure 12.
Wherein have:1. roll cloth cylinder I;2. bracing frame;3. charging basket;4. blanking bar;5. decelerator;6. discharge flapper;7. compress
Wheel;8. go up cylinder mobile chute;9. bottom roll;10. go up cylinder lifting plate;11. electric cylinder bracing frames;12 electric cylinders;13. motors
Ⅰ;14. range sensors I;15. motor II bracing frame;16. motors II;17. cylinders;18. range sensors II;19 take cloth cylinder
Frame;20. take cloth cylinder;21. motors III;22. motor support frames;23. motor I bracing frame;24. shaft couplings;25. rolling bearing pedestals
Support;26. guide wheel fixed mounts;27. wheel brackets;28. chain wheel I;29. chains;Cylinder on 30.;31. gears I;32. leading screws;
33. rolling bearing pedestals;34. rolling cloth cylinders II;35 rolling cloth cylinders III;36. rolling cloth cylinders IV;37. charging basket gripper shoes;38. chain wheel II;39.
Gear II;40. slide blocks;41. nuts;42. belts;43. plectrums.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention is further illustrated, but protection scope of the present invention is simultaneously
Not limited to this.
As shown in Figure 1, Figure 2 and Figure 3, glass magnesium board roll forming device of the present invention is by frame assembly, blanking assembly, once roll
Molded assembly, secondary rolled molding assembly are constituted.Frame assembly is used for conveying the conveying of glass magnesium board template and supporting other
Assembly, blanking assembly is used for for glass magnesium board slip being uniformly fed into glass magnesium board template, and one time roll forming assembly is used for glass
Slip in magnesium plate template is rolled into glass fibre and magnesium cement board, and the glass magnesium board upper surface of one layer of roll forming is put down by secondary rolled molding assembly
Paving non-woven fabrics and glass-fiber-fabric, roll again, so that non-woven fabrics and glass-fiber-fabric is entirely adsorbed in glass magnesium board upper surface.
As shown in figure 4, frame assembly includes rolling cloth cylinder I 1, bracing frame 2, cylinder 17, range sensor II 18, takes cloth cylinder
Frame 19, take cloth cylinder 20, rolling bearing pedestal 33, rolling cloth cylinder II 34, rolling cloth cylinder III 35, rolling cloth cylinder IV 36, belt 42.Bracing frame 2
It is welded by section bar, rolling cloth cylinder I 1, rolling cloth cylinder II 34, rolling cloth cylinder III 35 and rolling cloth cylinder IV 36 are installed by rolling bearing pedestal 33
In the upper surface of bracing frame 2, roll cloth cylinder I 1 and rolling cloth cylinder II 34 rolls up the non-woven fabrics having the tiling of glass magnesium board lower surface and glass respectively
Cloth, rolling cloth cylinder III 35 and rolling cloth cylinder IV 36 roll up the non-woven fabrics having the tiling of glass magnesium board upper surface and glass-fiber-fabric respectively, take cloth cylinder frame
19 are arranged on the column of bracing frame 2 by screw, take cloth cylinder 20 and are supported on and take on cloth cylinder frame 19, take cloth cylinder 20 for
Take and put non-woven fabrics and glass-fiber-fabric, range sensor II 18 is arranged on the column of bracing frame 2, for indirect measurement glass magnesium board template
Thickness, some cylinders 17 are arranged on bracing frame 2 by rolling bearing of usheing to seat, and are provided with belt 42 between cylinder 17, use
Advance in driving glass magnesium board template.
As illustrated in figs. 5-7, a roll forming assembly includes and spacing adjusting mechanism and drive mechanism.
As shown in figure 5, drive mechanism includes guide wheel 7, bottom roll 9, motor I 13, motor I 13 bracing frame 23, guide wheel are fixed
Frame 26, wheel bracket 27, chain wheel I 28, chain 29, upper cylinder 30, gear I 31, chain wheel II 38 and gear II 39.Motor I 13 leads to
Cross bolt to be arranged on motor I bracing frame 23, the output shaft of motor I 13 is sequentially installed with chain wheel II 38 and gear II by key
39, upper cylinder 30 one end is provided with chain wheel I 28, and bottom roll 9 one end is provided with gear I 31.Motor I 13 drives chain wheel II 38 and tooth
Take turns II 39 rotations, gear II 39 is engaged with the gear I 31 being arranged on bottom roll 9 one end, drive bottom roll 9 to rotate clockwise, chain
Take turns II 38 and chain-drive mechanism is constituted with the chain wheel I 28 being arranged on upper cylinder 30 one end by chain 29, in drive, cylinder 30 is inverse
Hour hands rotate, and when roll forming processing different-thickness specification glass magnesium board, need to adjust the upright position of upper cylinder 30, now,
Contact roller 7 guarantees stable drive by not drawing compression chain 29 in spring compression mechanism map.
As shown in Figures 6 and 7, distance regulating mechanism includes cylinder mobile chute 8, upper cylinder lifting plate 10, electric cylinder prop up
Support 11, electric cylinder 12, range sensor 14 and slide block 40.Electric cylinder bracing frame 11 is arranged on bracing frame 2, and electric cylinder 12 leads to
Cross bolt to be arranged on electric cylinder bracing frame 11, the output shaft fixed connection of electric cylinder is in the medium position of upper cylinder lifting plate 10.Interior
Upper cylinder mobile chute 8 equipped with slide block 40 is fixedly mounted on support frame as described above 2, and described slide block 40 is bolted installation
The top of cylinder lifting plate 10 on described, built with bearing, described upper cylinder 30 two ends are arranged on slide block 40 to described slide block 40
Bearing in.When the electric rod of electric cylinder 12 stretches out, cylinder lifting plate 10 in promotion moves, slide block 40 is in the mobile cunning of upper cylinder
Move up in groove 8, thus drive upper cylinder to move up, bottom roll position keep constant it is achieved that up-down roller spacing
Adjustment.Described range sensor 14 is fixedly mounted on bracing frame 2, and it is used for measuring the amount of movement of cylinder.
Blanking assembly includes cutting agency and width adjustment mechanism.
As shown in Figure 8, Figure 9, Figure 10 and Figure 11, cutting agency includes charging basket 3, blanking bar 4, motor III 21, motor bilayer
Bracing frame 22 and charging basket gripper shoe 37.Charging basket 3 is arranged on bracing frame 2 by charging basket gripper shoe 37, and motor support frame 22 is by type
Material is welded, point upper and lower two-layer, and motor III 21 is arranged on the upper strata of motor double layer support frame 22 by bolt, motor III 21
Output shaft is connected with one end of blanking bar 4 by shaft coupling, and blanking bar 4 is arranged at the opening of charging basket 3, is carried by motor III 21
Dynamic rotation, blanking bar 4 at the uniform velocity rotates, and the slip in charging basket 3 just can equably flow out, and is not subject to charging basket 3 lining slurry surpluses many
Few impact.
As shown in Figure 12 and Figure 13, automatically adjust blanking width mechanism and include decelerator 5, discharge flapper 6, motor II support
Frame 15, motor II 16, shaft coupling 24 and leading screw 32.About the bottom of charging basket 3, position is separately installed with discharge flapper 6, and blanking keeps off
Plate 6 back side is provided with nut 41, and the motor II 16 of the bottom side of charging basket 3 is arranged on motor II bracing frame 15, opposite side
Motor II 16 is arranged on the lower floor of motor double layer support frame 22, the output shaft of motor II 16 pass through decelerator 5 and shaft coupling 24 with
Leading screw 32 is connected, and leading screw 32 is matched with the nut 41 being arranged on discharge flapper 6 back side.When different in width is processed in roll forming
During the glass magnesium board of specification, motor II 16 rotate past screw nut driven mechanism after, drive discharge flapper 6 simultaneously to charging basket 3
Centre or two side shiftings, thus changing the size of charging basket 3 exit width, it is to avoid slip all intensively flow into template pars intermedia
Position, causes the glass magnesium board apparent density deviation after roll forming big, or flows out glass magnesium board template, cause the wave of glass magnesium board raw material
Take.
Secondary rolled molding assembly is identical with a roll forming modular construction.Secondary rolled molding assembly is by one layer
The glass magnesium board upper surface tiling non-woven fabrics of roll forming and glass-fiber-fabric, roll again, so that non-woven fabrics and glass-fiber-fabric is entirely adsorbed
In glass magnesium board upper surface.
Glass magnesium board roll forming device overall work process:During startup, glass magnesium board roll forming device controller is according to glass
The width of magnesium plate, motor II 16 rotates, thus driving the centre of the discharge flapper 6 at position about charging basket 3 bottom to barrel 3
Or two side shiftings, thus changing the size of charging basket 3 exit width, when glass magnesium board template is sent from a upper station by conveyer belt
When, the thickness of glass magnesium board template measured by range sensor II 18, and by signal transmission to host computer, host computer is according to glass magnesium board mould
The electric rod of the THICKNESS CONTROL electric cylinder 12 of plate stretches, thus adjusting the spacing of up-down roller.Described rolling cloth cylinder I 1 and rolling cloth cylinder
Non-woven fabrics and glass-fiber-fabric are layered in template by II 34 by taking cloth cylinder 20, and template is in charging basket 3 lower end through out-of-date, automatic blanking machine
Slip in charging basket 3 is flowed uniformly in template by structure, and up-down roller opposite direction rotates, and slip is rolled into glass fibre and magnesium cement board.Rolling
During up-down roller be by motor I 13 provide power and rotate, motor I 13 pass through gear drive drive bottom roll 9 suitable
Hour hands rotate, and drive upper cylinder 30 rotate counterclockwise by Chain conveyer.After roll forming, rolling cloth cylinder II 35 and rolling cloth cylinder III 36 will
Non-woven fabrics and glass-fiber-fabric are laid in the upper surface of glass magnesium board by cloth by taking cloth cylinder 20, carry out secondary rolled, make non-woven fabrics
Entirely adsorb in glass magnesium board upper surface with glass-fiber-fabric, be finally completed the roll forming processing of glass magnesium board.
Described embodiment be the present invention preferred embodiment, but the present invention is not limited to above-mentioned embodiment, not
In the case of deviating from the flesh and blood of the present invention, any conspicuously improved, replacement that those skilled in the art can make
Or modification belongs to protection scope of the present invention.