CN106426514B - It is a kind of that conventional one-piece toilet stool circle case one green body is subjected to be bonded technique with ontology green body - Google Patents
It is a kind of that conventional one-piece toilet stool circle case one green body is subjected to be bonded technique with ontology green body Download PDFInfo
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- CN106426514B CN106426514B CN201610693684.7A CN201610693684A CN106426514B CN 106426514 B CN106426514 B CN 106426514B CN 201610693684 A CN201610693684 A CN 201610693684A CN 106426514 B CN106426514 B CN 106426514B
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- Prior art keywords
- green body
- case
- pasting
- circle
- enclose
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/265—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/02—Apparatus or processes for treating or working the shaped or preshaped articles for attaching appendages, e.g. handles, spouts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
Abstract
Conventional one-piece toilet stool circle case one green body is subjected to be bonded technique with ontology green body the invention discloses a kind of, case one green body will be enclosed including control manipulator and is transported to pasting area to enclose the upward state of lower surface, and by pasting needle along the pasting path pasting artificially set.After pasting, then case one green body will be enclosed and be transported between ontology high-pressure grout injector upper body green body and the bed die having already turned on the simultaneously Uplifting amount of control loop case one green body to enclose the upward state of lower surface, and realize that circle case one green body will be Nian Jie with the extruding of ontology green body.Using this technique, can significantly reduce the ratio that green body breakage is caused due to extruding force is excessive or due to extruding force is too low caused by poor attachment ratio, and high degree of automation, labor efficiency is high.
Description
Technical field
The present invention relates to ceramic process fields, and in particular to a kind of conventional one-piece toilet stool green body bonding production technology.
Background technique
Traditional pasting technique for sticking is all by manually carrying out.Bonding slurry is imported one by Cementer the cloth bag let slip a remark
In, it along the bonding plane on ontology green body, slowly at the uniform velocity moves on one side, at the uniform velocity squeezes cloth bag on one side for bonding slurry and be applied to bonding
On face, then starched with the applied bonding of finger.Then the bonding plane enclosed on case one green body alignment ontology green body is bonded, is used in combination
Hand hold circle case two sides exert oneself downwards so that ontology green body with enclose case one green body be squeezed it is strongerly be bonded.But people
Green body damage or poor attachment are often resulted in exert oneself extrusion body green body with circle case one green body.In addition, this technique for sticking,
Human cost is high, and the degree of automation is low, and labor efficiency is low.
Summary of the invention
It is an object of the invention to solve the problems of the prior art, provide a kind of by conventional one-piece toilet stool circle case one green body
Be bonded technique is carried out with ontology green body, can significantly reduce the ratio of green body breakage caused by due to extruding force is excessive or because squeezing
Power it is too low and caused by poor attachment ratio, and high degree of automation, labor efficiency is high.
To reach above-mentioned purpose, the present invention adopts the following technical scheme:
It is a kind of that conventional one-piece toilet stool circle case one green body is subjected to be bonded technique with ontology green body, comprising: step 1: control
Manipulator will enclose case one green body and be transported to pasting area, and the circle portion that will enclose case one green body to enclose the upward state of lower surface
The pasting starting point being artificially arranged on lower surface is aligned under pasting needle；Step 2: control pasting tank compressed air valve is opened,
Bonding slurry is set to spue by pasting needle, compressed air pressure is 0.1-0.3Mpa；Step 3: controlling mechanical hand-motion circle case one
Green body carries out horizontal movement relative to pasting needle, keeps the pasting path being artificially arranged on the circle lower surface for enclosing case one green body even
Speed passes through under pasting needle；And ensure to be bonded the circle lower surface of the entire circle case one green body of slurry flowing covering；Step 4: control applies
Tank compressed air valve is starched to close；Step 5: control manipulator will enclose case one green body and be transported with enclosing the upward state of lower surface
To between ontology high-pressure grout injector upper body green body and the bed die having already turned on, the circle subordinate of ontology green body and circle case one green body
Surface is opposite downward to bonding plane direction；Step 6: control manipulator will enclose case one green body and be raised on circle lower surface
It is opposite with ontology green body to bonding plane parallel contact and outer rim is identical to apply pulp noodle；Step 7: control manipulator will enclose case one base
Body continues to be lifted 3-5mm, and circle case one green body is made to bond together with ontology green body mutual extrusion.Wherein step 4 and step 5 can
It sequentially carries out, can also carry out simultaneously.
Further, before step 1 starts or step 4 start before or step 5 start before further include: step 0.1: control machine
Tool hand will enclose case one green body and be transported to suction zones to enclose the upward state of lower surface, make suction hose not in circle case one green body
In surface grooves ponding；Step 0.2: the vacuum pump that control is connected with suction hose is opened, and circle case one base is sucked out by suction hose
Water in body surface grooves, until the Free water of circle case one billet surface is blotted；Step 0.3: control is connected with suction hose
Vacuum pump close.
Compared with the existing technology, the beneficial effect of acquirement is technical solutions according to the invention:
1, artificial due to being replaced using manipulator, improve the degree of automation and labor efficiency.
2, the case one green body technique Nian Jie with the inversion of ontology green body will be enclosed due to using, and will have adapted to full packet disjunctor toilet seat
The characteristics of device high-pressure slip-casting hour circle case one green body and ontology green body are inverted slip casting makes being connected for technique for sticking and grouting process
It is more compact.
3, during the bonding process, quantification is lifted distance, and making to squeeze can control in the range of not damaging green body.If lift
Rising amount be less than 3mm, then easily occur bonding loosely the problem of, if Uplifting amount be greater than 5mm, easily occur green body damage asks
Topic.It is controlled by the stroke of manipulator, by the accurate control of lifting distance, then can significantly reduce and cause green body because extruding force is excessive
Damaged ratio or due to extruding force is too low caused by poor attachment ratio.
4, in high pressure casting process, green body needs gas injection to form moisture film, therefore green body groove in billet surface when demoulding
Easily residual Free water.The Free water of billet surface is blotted in technique for sticking at this time, high-pressure slip-casting technique can be better adapted to,
And improve bonding quality.
Specific embodiment
In order to be clearer and more clear technical problems, technical solutions and advantages to be solved, tie below
Embodiment is closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only to explain
The present invention is not intended to limit the present invention.
In embodiments of the present invention, after the demoulding of conventional one-piece toilet stool circle case one green body, manipulator will enclose case one base
State when body is to demould encloses the upward state of lower surface and is transported to suction zones, makes suction hose not in circle case one green body table
In the groove ponding of face.
It controls the vacuum pump being connected with suction hose to open, be sucked out in circle case one billet surface groove by suction hose
Water, until the Free water of circle case one billet surface is blotted.
After Free water blots, control vacuum pump is closed.
Circle case one green body is transported to pasting area again to enclose the upward state of lower surface by manipulator, during transport,
After manipulator leaves high-pressure grout injector, circle case integrated high-pressure slip casting machine is the molding operation for starting to start a new round.Manipulator will
The pasting starting point being artificially arranged on the circle lower surface of case one green body is enclosed to be aligned under pasting needle at 5mm.
At this point, control pasting tank compressed air valve is opened, compressed air starches the bonding in pasting tank from pasting tank
It squeezes to pasting needle and is spued by pasting needle.In the present embodiment, compressed air pressure is arranged in 0.2Mpa.
Mechanical hand-motion circle case one green body carries out horizontal movement relative to pasting needle, makes the circle subordinate for enclosing case one green body
The pasting path being artificially arranged on surface at the uniform velocity passes through under pasting needle.The setting of pasting path is it is ensured that bonding slurry flowing covering is entire
Enclose the circle lower surface of case one green body.Can bonding slurry flow the circle lower surface of the entire circle case one green body of covering, by gluing
Connect the mobility and the circle wide decision of case one green body circle of slurry.If bonding slurry mobility it is bad, or circle be wider than width, then need by
Pasting path is set as in a zigzag, so that the circle lower surface of the entire circle case one green body of bonding slurry flowing covering.
After pasting is completed in entire pasting path, then the closing of pasting tank compressed air valve is controlled, pasting needle is no longer spat
Slurry.
At this point, i.e. controllable manipulator, which will enclose case one green body, is transported to ontology high pressure to enclose the upward state of lower surface
Between slip casting machine upper body green body and the bed die having already turned on.It is noted that at this point, ontology green body only has bed die die sinking, side
Mould and backform are not opened.And at this point, ontology green body with circle the circle lower surface of case one green body it is opposite to bonding plane be to
Under.
Control manipulator by enclose case one green body be raised to circle lower surface on painting pulp noodle it is opposite with ontology green body to
Bonding plane parallel contact and needs enable the two outer rim to coincide, and lead to the presence of apparent bonding after being bonded to avoid interlaced
Trace.
Control manipulator will enclose case one green body and continue to be lifted 3-5mm again, make to enclose case one green body and ontology green body phase
It mutually squeezes and bonds together.If Uplifting amount be less than 3mm, easily occur bonding loosely the problem of, if Uplifting amount is greater than
The problem of green body damages then easily occurs for 5mm.It is controlled by the stroke of manipulator, the accurate control of lifting distance then can significantly drop
The low ratio that green body breakage is caused due to extruding force is excessive or due to extruding force is too low caused by poor attachment ratio.
In the present embodiment, artificial due to being replaced using manipulator, improve the degree of automation and labor efficiency.By
The case one green body technique Nian Jie with the inversion of ontology green body will be enclosed in using, when having adapted to full packet conventional one-piece toilet stool high-pressure slip-casting
The characteristics of circle case one green body and ontology green body are inverted slip casting, keeps technique for sticking and being connected for grouting process more compact.
In high pressure casting process, because needing gas injection to form moisture film, therefore green body groove in billet surface when green body demoulds
Easily residual Free water.The Free water of billet surface is blotted in technique for sticking at this time, high-pressure slip-casting technique can be better adapted to,
And improve bonding quality.
Description above describe the preferred embodiment of the present invention, it is to be understood that the present invention is not limited to above-mentioned implementation
Example, and excluding other embodiments should not be regarded as.Enlightenment through the invention, those skilled in the art combine known or existing
The change that technology, knowledge are carried out also should be regarded as within the scope of the present invention.
Claims (2)
1. a kind of carry out be bonded technique with ontology green body for conventional one-piece toilet stool circle case one green body, characterized in that include:
Step 1: control manipulator will enclose case one green body and be transported to pasting area to enclose the upward state of lower surface, and will enclose case
The pasting starting point being artificially arranged on the circle lower surface of integrated green body is aligned under pasting needle；
Step 2: control pasting tank compressed air valve is opened, and so that bonding slurry is spued by pasting needle, compressed air pressure is
0.1-0.3Mpa；
Step 3: controlling mechanical hand-motion circle case one green body relative to pasting needle and carry out horizontal movement, make to enclose case one green body
The pasting path being artificially arranged on circle lower surface at the uniform velocity passes through under pasting needle；And ensure to be bonded the entire circle case one of slurry flowing covering
The circle lower surface of body green body；
Step 4: control pasting tank compressed air valve is closed；
Step 5: control manipulator will enclose case one green body and be transported to ontology high-pressure grout injector to enclose the upward state of lower surface
Between upper body green body and the bed die having already turned on, ontology green body and the circle lower surface of circle case one green body are opposite wait be bonded
Face direction is downward；
Step 6: it is opposite with ontology green body that control manipulator will enclose the painting pulp noodle that case one green body is raised on circle lower surface
To bonding plane parallel contact and outer rim is coincide；
Step 7: control manipulator, which will enclose case one green body, to be continued to be lifted 3-5mm, makes to enclose case one green body and ontology green body is mutual
Extruding bonds together；
Above-mentioned steps 4 can be carried out sequentially with step 5, can also be carried out simultaneously.
2. a kind of as described in claim 1 carry out be bonded technique with ontology green body for conventional one-piece toilet stool circle case one green body,
It is characterized in that before step 1 starts or step 4 start before or step 5 start before further include:
Step 0.1: control manipulator will enclose case one green body and be transported to suction zones to enclose the upward state of lower surface, make to absorb water
Pipe is not in circle case one billet surface groove ponding；
Step 0.2: the vacuum pump that control is connected with suction hose is opened, and is sucked out in circle case one billet surface groove by suction hose
Water, until circle case one billet surface Free water blotted；
Step 0.3: the vacuum pump that control is connected with suction hose is closed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610693684.7A CN106426514B (en) | 2016-08-19 | 2016-08-19 | It is a kind of that conventional one-piece toilet stool circle case one green body is subjected to be bonded technique with ontology green body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610693684.7A CN106426514B (en) | 2016-08-19 | 2016-08-19 | It is a kind of that conventional one-piece toilet stool circle case one green body is subjected to be bonded technique with ontology green body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106426514A CN106426514A (en) | 2017-02-22 |
| CN106426514B true CN106426514B (en) | 2019-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610693684.7A Active CN106426514B (en) | 2016-08-19 | 2016-08-19 | It is a kind of that conventional one-piece toilet stool circle case one green body is subjected to be bonded technique with ontology green body |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107813402B (en) * | 2017-10-19 | 2020-05-26 | 佛山市鸣门卫浴家居有限公司 | High-pressure grouting forming method for toilet bowl |
Citations (7)
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|---|---|---|---|---|
| EP0080677A2 (en) * | 1981-11-27 | 1983-06-08 | Naamloze Vennootschap Koninklijke Sphinx | Method of mounting a sanitary body |
| CN2618960Y (en) * | 2003-04-25 | 2004-06-02 | 张�林 | Novel toilet |
| EP1399304B1 (en) * | 2001-06-22 | 2008-09-24 | Josef Wagner | Method and device for pressure slip casting |
| CN103722607A (en) * | 2014-01-20 | 2014-04-16 | 惠达卫浴股份有限公司 | High-pressure automatic forming system of pedestal pan |
| CN105239655A (en) * | 2015-09-28 | 2016-01-13 | 科勒(中国)投资有限公司 | Pedestal pan |
| CN105773828A (en) * | 2016-05-06 | 2016-07-20 | 唐山贺祥机电股份有限公司 | Full-automatic toilet high-pressure forming machine with robots for bonding ring and body |
| CN105818261A (en) * | 2016-05-24 | 2016-08-03 | 唐山贺祥机电股份有限公司 | Combined type high-pressure forming system for fully-automatic lifting type in-mould ring-stuck water closet |
-
2016
- 2016-08-19 CN CN201610693684.7A patent/CN106426514B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0080677A2 (en) * | 1981-11-27 | 1983-06-08 | Naamloze Vennootschap Koninklijke Sphinx | Method of mounting a sanitary body |
| EP1399304B1 (en) * | 2001-06-22 | 2008-09-24 | Josef Wagner | Method and device for pressure slip casting |
| CN2618960Y (en) * | 2003-04-25 | 2004-06-02 | 张�林 | Novel toilet |
| CN103722607A (en) * | 2014-01-20 | 2014-04-16 | 惠达卫浴股份有限公司 | High-pressure automatic forming system of pedestal pan |
| CN105239655A (en) * | 2015-09-28 | 2016-01-13 | 科勒(中国)投资有限公司 | Pedestal pan |
| CN105773828A (en) * | 2016-05-06 | 2016-07-20 | 唐山贺祥机电股份有限公司 | Full-automatic toilet high-pressure forming machine with robots for bonding ring and body |
| CN105818261A (en) * | 2016-05-24 | 2016-08-03 | 唐山贺祥机电股份有限公司 | Combined type high-pressure forming system for fully-automatic lifting type in-mould ring-stuck water closet |
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| CN106426514A (en) | 2017-02-22 |
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