CN106425983A - Method and device for detaching piston relieving spring of locomotive brake cylinder - Google Patents
Method and device for detaching piston relieving spring of locomotive brake cylinder Download PDFInfo
- Publication number
- CN106425983A CN106425983A CN201611006655.5A CN201611006655A CN106425983A CN 106425983 A CN106425983 A CN 106425983A CN 201611006655 A CN201611006655 A CN 201611006655A CN 106425983 A CN106425983 A CN 106425983A
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- China
- Prior art keywords
- release spring
- brake cylinder
- pin
- locomotive brake
- cylinder piston
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/0035—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for motor-vehicles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses a device for detaching a piston relieving spring of a locomotive brake cylinder. The device comprises a positioning device, a pushing rod and a lever, wherein the positioning device is used for fixing a brake cylinder cover; the pushing rod is used for driving a relieving spring to compress; the pushing rod comprises a first end part and a second end part; the first end part is used for driving a screw rod on the inner side of the relieving spring to move; the lever is used for driving the pushing rod to move; one end of the lever is arranged as a hinge end; the other end of the lever is arranged as a moveable free end; the hinge end is hinged with the second end part; a locking mechanism is connected with the free end. The device can reduce the labor intensity of the operator and can avoid potential safety hazard. Besides, the invention also discloses a method for detaching the piston relieving spring of the locomotive brake cylinder.
Description
Technical field
The present invention relates to locomotive braking system service technique field, more particularly to a kind of locomotive brake cylinder piston release spring
The method and device of dismounting.
Background technology
When braking unit of locomotive Disintegration overhaul changes checking cylinder piston (i.e. piston) release spring, because spring diameter is big, firm
Degree is strong, elasticity is big, so easily collapse the danger that spring is hurted sb.'s feelings in Disintegration overhaul.Conventional method for dismounting is：Checking cylinder cylinder
Body fixed form is artificial fixing, manually pins brake cylinder head, then takes out the pin of fixing piston assembling with split-pin device,
Take out piston release spring.In specific operation process, the direction of force is downward, compresses downwards piston with ARTIFICIAL FORCE amount and alleviates bullet
Spring, makes to reach the maximum braking distance of piston spring.This method for dismounting is time-consuming longer, and staff labor intensity is big, and operating process
Middle have spring and collapse the potential safety hazard for.
In sum, when how to solve maintenance replacing checking cylinder piston release spring, high labor intensive and presence safety are hidden
The problem of trouble, it has also become those skilled in the art's technical barrier urgently to be resolved hurrily.
Content of the invention
It is an object of the invention to provide a kind of method and device of locomotive brake cylinder piston release spring dismounting, to reduce behaviour
Make the labor intensity of workman, while avoiding potential safety hazard.
To achieve these goals, the invention provides a kind of device of locomotive brake cylinder piston release spring dismounting, bag
Include：
For fixing the positioner of brake cylinder head；
For promoting the release spring to do the push rod of compression motion, the push rod includes first end and the second end,
And the first end is used for promoting the guide screw movement on the inside of the release spring；
For driving the lever of the pushrod movement, one end of the lever is hinged end, and the other end of the lever is
Mobilizable free end, the hinged end is hinged with the second end, and the free end is connected with lockable mechanism.
Preferably, the guider for bending when also including for preventing release spring compression, the guider set
It is located at the outside of the release spring.
Preferably, the leather cup of the checking cylinder is slidably matched with the guider, and the leather cup is located at described first
Between end and the leading screw.
Preferably, the guider is fixedly connected with the brake cylinder head.
Preferably, the lockable mechanism includes locating rod and the pin being connected with the free end, and the pin is used
In carrying out locking positioning to the locating rod.
Preferably, the pin is located in the pin-and-hole in the locating rod, and the pin-and-hole inwall is additionally provided with use
In the lines for preventing the pin from coming off.
Preferably, the size of the lines is 0.3cm.
Preferably, the movement travel allowed by the hinged end is more than the maximum braking distance of the release spring.
Preferably, the movement travel allowed by hinged end 0.5cm bigger than the maximum braking distance of the release spring.
Comparing content is introduced with background technology, in technique scheme, the dismounting of locomotive brake cylinder piston release spring
Device, using lever principle, significantly reduces the labor intensity of operator, while carrying out locking by using pin to lever
Positioning so that release spring in compressive state when can keep stable, it is to avoid the spring that anthropic factor causes collapses the danger for
Danger, so as to ensure safety of employees, improves job safety coefficient.In addition, after using the device, when changing spring operation
Between relatively before shorten 3 hours, and easy to operate.
Present invention also offers a kind of method of locomotive brake cylinder piston release spring dismounting, including step：
Step 1：Fixing brake cylinder head；
Step 2：Release spring is promoted using leverage and makes the release spring do compression motion；
Step 3：When the release spring is moved to pin and separated with the brake cylinder head, locking positions the Lever machine
Structure simultaneously takes out the pin；
Step 4：Release the locking to the leverage to position and make the release spring recover to naturalness；
Step 5：The brake cylinder head is removed, takes out the release spring.
Method and locomotive system described by any of the above-described scheme due to the dismounting of above-mentioned locomotive brake cylinder piston release spring
The principle of the device of dynamic cylinder piston release spring dismounting is essentially identical, as said apparatus have above-mentioned technique effect, therefore should
Method also should be will not be described here with corresponding technique effect.
Description of the drawings
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
Accompanying drawing to be used needed for technology description is had to be briefly described, it should be apparent that, drawings in the following description are only this
Inventive embodiment, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis
The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 is the principle of device schematic diagram of locomotive brake cylinder piston release spring provided in an embodiment of the present invention dismounting；
Fig. 2 is the flow chart of the method for locomotive brake cylinder piston release spring provided in an embodiment of the present invention dismounting.
In figure 1 above and 2,
Pin 1, lever 2, push rod 3, screw mandrel 4, release spring 5, pin 6, brake cylinder head 7, leather cup 8, guider 9,
Positioner 10, balance pivot 11, locating rod 12.
Specific embodiment
The core of the present invention is to provide a kind of method and device of locomotive brake cylinder piston release spring dismounting, to reduce behaviour
Make the labor intensity of workman, while avoiding potential safety hazard.
In order that those skilled in the art more fully understands the technical scheme that the present invention is provided, below in conjunction with accompanying drawing and
The present invention is described in further detail for specific embodiment.
As shown in figure 1, the embodiment of the present invention provides the device of locomotive brake cylinder piston release spring dismounting, including：
For fixing the positioner 10 of brake cylinder head 7；
For promoting release spring 5 to do the push rod 3 of compression motion, push rod 3 includes first end and the second end, and first
End is used for promoting the leading screw 4 of 5 inner side of release spring to move；
For the lever 2 for driving push rod 3 to move, one end of lever 2 is hinged end, and the other end of lever 2 is mobilizable
Free end, hinged end is hinged with the second end, and free end is connected with lockable mechanism.It should be noted that those skilled in the art
All it should be understood that lever 2 should also include balance pivot 11.It is further to note that those skilled in the art should
Being apparent from said apparatus needs to remove the cylinder body of checking cylinder before the use.
Comparing content is introduced with background technology, in technique scheme, the dismounting of locomotive brake cylinder piston release spring
Device, using lever principle, significantly reduces the labor intensity of operator, while carrying out locking by using pin to lever
Positioning so that release spring in compressive state when can keep stable, it is to avoid the spring that anthropic factor causes collapses the danger for
Danger, so as to ensure safety of employees, improves job safety coefficient.In addition, after using the device, when changing spring operation
Between relatively before shorten 3 hours, and easy to operate.
In particular embodiments, also include the guider 9 for preventing release spring 5 from bending when compressing, be oriented to
Device 9 is set in the outside of release spring 5.There is bending during by arranging the guider and can place spring-compressed.Certainly
It is understood that above-mentioned setting guider is only the preferred citing of the embodiment of the present invention, can also be and be not provided with leading
To device, push rod is directly connected with the bottom of leading screw 4, and connected mode can be connected using screw thread, or people in the art
The conventional connected mode that conveniently can dismantle of member.
In further embodiment, leather cup 8 and the guider of checking cylinder are slidably matched, and leather cup is located at first end
Between portion and leading screw 4.It should be noted that those skilled in the art should be appreciated that leather cup is a part for checking cylinder,
And generally leather cup is contacted with leading screw or is connected, and is moved with leading screw.Tight with the inwall of guider by above-mentioned leather cup
It is slidably matched, first end abuts promotion leather cup motion with leather cup, and then leather cup promotes guide screw movement.By sliding with guider
The dynamic leather cup for coordinating so that when the first end of push rod drives guide screw movement, more stable.Of course, it should be understood that may be used also
In the way of the first end for being above-mentioned push rod is directly fixedly connected with leading screw.Only the embodiment of the present invention is preferably using above-mentioned
The mode of leather cup is set.
In further technical scheme, guider 9 can be fixedly connected with brake cylinder head 7, the side being fixedly connected
Formula can be the mode of seccotine bonding or threaded mode, and such as guider is that tubular, remaining brake cylinder head is fixed
One end be provided with external screw thread, brake cylinder head to should external screw thread be provided with above-mentioned external screw thread coordinate tapped blind hole.Certainly
It is understood that the above-mentioned mode being fixedly connected is only the preferred citing of the embodiment of the present invention, on-fixed is can also be
The mode that the end face of the mode of connection, such as guider is abutted with brake cylinder head.
For locating rod and pin that above-mentioned lockable mechanism includes to be connected with free end, pin is used for entering locating rod
Row locking is positioned.Can be specifically pin-and-hole to be provided with locating rod 12, the pin-and-hole is passed through by pin, and is fixed on relatively
Locking positioning is carried out on the static object in face.It is appreciated of course that above-mentioned locating rod with the lockable mechanism of pin is only
One kind of the embodiment of the present invention is preferably illustrated, and can also be other lockable mechanisms that those skilled in the art commonly use, such as thick stick
The free end of bar is connected with bracing wire, is arranged at intervals with suspension ring in bracing wire, by suspension ring to be fixed on the hook of relative ground static
On carry out locking positioning etc..
In specific implementation process, when being located in by the way of the pin-and-hole in locating rod 12 using pin 1, in pin-and-hole
Wall is also provided with lines, can prevent coming off for pin 1 by lines.Lock can be increased further due to arranging lines
Coefficient of friction on the contact surface of the pin-and-hole on position pin and locating rod, so as to avoid the potential safety hazard that coming off occurs in pin.
It is appreciated of course that one kind that the mode of above-mentioned setting lines is only the embodiment of the present invention is preferably illustrated, can also be
Make pitted skin or other can be in the way of increasing the coefficient of friction of contact surface.Above-mentioned locating rod 12 can adopt channel-section steel, or ability
Other shaped steel that field technique personnel commonly use, as the rigidity of shaped steel is more stable so that device is not variable during life-time service
Shape.
More specifically, above-mentioned lines is preferably dimensioned to be 0.3cm.Of course, it should be understood that above-mentioned 0.3cm is only this
Inventive embodiments are preferably illustrated for one kind of texture size, can also be other sizes.
In further preferred embodiment, the movement travel allowed by the hinged end of lever 2 is made more than the maximum of release spring 5
Dynamic stroke.Larger by the ratio for arranging the movement travel of one end of lever drives pushrod movement, can achieve release spring pressure
It is reduced to range.Due to release spring compression bigger, pin 6 is bigger with the gap of brake cylinder head, taking-up just more square
Just.Will be understood be can also be mode that is identical with the maximum braking distance of release spring or being slightly less than, as long as can
Departed from brake cylinder head with realizing pin 6, pin can take out.
Still more preferably in embodiment, the movement travel of the hinged end of above-mentioned lever is made than the maximum of release spring 5
The big 0.5cm of dynamic stroke.It is appreciated of course that the numerical value of above-mentioned 0.5cm is only a kind of preferable examples of the embodiment of the present invention
, can also be other numerical value.
In addition, the embodiment of the present invention can provide a kind of method of locomotive brake cylinder piston release spring dismounting, including step
Suddenly：
Step 1：Fixing brake cylinder head 7, after positioning, brake cylinder head will not be moved with the motion of leading screw or release spring；
Step 2：Release spring 5 is promoted using leverage and makes release spring 5 that compression motion is done, lever force is caused
Lever drives pushrod movement, push rod promotes guide screw movement, and as release spring one end is by the backstop of brake cylinder head, the other end is with silk
Thick stick is moved, and then release spring occurs compression motion；
Step 3：When release spring 5 is moved to pin 6 and is separated with brake cylinder head, locking positioning lever mechanism, make lever
Keep under the state and take out pin 6；
Step 4：Release the locking to leverage to position and make release spring 5 recover to naturalness；
Step 5：The positioning action of the positioner 10 of unloading brake cylinder head 7, removes brake cylinder head 7, takes out release spring
5.
Of course, it should be understood that those skilled in the art should be clearly understood that said apparatus need before the use
Remove the cylinder body of checking cylinder.
Above the method and device of locomotive brake cylinder piston release spring provided by the present invention dismounting is carried out in detail
Introduce.It should be noted that each embodiment in this specification is all described by the way of going forward one by one, each embodiment emphasis is said
Bright is all the difference with other embodiment, between each embodiment identical similar part mutually referring to.
Also, it should be noted herein, such as first and second or the like relational terms are used merely to one
Entity or operation are made a distinction with another entity or operation, and are not necessarily required or implied between these entities or operation
There is any this actual relation or order.And, term " including ", "comprising" or its any other variant are intended to contain
The including of lid nonexcludability, so that a series of article including key elements or equipment not only include those key elements, but also
Including other key elements being not expressly set out, or also include the key element intrinsic for this article or equipment.Do not having
More limit in the case of, the key element that limited by sentence "including a ...", it is not excluded that in the article for including above-mentioned key element
Or in equipment, also there is other identical element.
Specific case used herein is set forth to the principle of the present invention and embodiment, the saying of above example
Bright it is only intended to help and understands the method for the present invention and its core concept.It should be pointed out that the ordinary skill for the art
For personnel, under the premise without departing from the principles of the invention, some improvement can also be carried out to the present invention and are modified, these improvement
Also fall in the protection domain of the claims in the present invention with modification.
Claims (10)
1. the device that a kind of locomotive brake cylinder piston release spring is dismantled, it is characterised in that include：
For fixing the positioner (10) of brake cylinder head (7)；
For promoting the release spring (5) to do the push rod (3) of compression motion, described push rod (3) include first end and second
End, and the first end is for promoting the leading screw (4) on the inside of the release spring (5) to move；
For the lever (2) for driving the push rod (3) to move, the one end of lever (2) is hinged end, lever (2)
The other end is mobilizable free end, and the hinged end is hinged with the second end, and the free end is connected with lockable mechanism.
2. the device of locomotive brake cylinder piston release spring as claimed in claim 1 dismounting, it is characterised in that also include for
The guider (9) for bending during the release spring (5) compression is prevented, guider (9) are set in the release spring
(5) outside.
3. the device that locomotive brake cylinder piston release spring as claimed in claim 2 is dismantled, it is characterised in that the checking cylinder
Leather cup (8) be slidably matched with the guider, and the leather cup is Wei Yu the first end and the leading screw (4) between.
4. the device that locomotive brake cylinder piston release spring as claimed in claim 2 is dismantled, it is characterised in that the guiding dress
Put (9) to be fixedly connected with the brake cylinder head (7).
5. the device that locomotive brake cylinder piston release spring as claimed in claim 1 is dismantled, it is characterised in that the locking machine
Structure includes the locating rod (12) being connected with the free end and pin (1), and described pin (1) is used for the locating rod
(12) locking positioning is carried out.
6. the device that locomotive brake cylinder piston release spring as claimed in claim 5 is dismantled, it is characterised in that the pin
(1) it is located in the pin-and-hole in the locating rod (12), and the pin-and-hole inwall is additionally provided with for preventing the pin (1)
The lines for coming off.
7. the device that locomotive brake cylinder piston release spring as claimed in claim 6 is dismantled, it is characterised in that the lines
A size of 0.3cm.
8. the device that locomotive brake cylinder piston release spring as claimed in claim 1 is dismantled, it is characterised in that the hinged end
The movement travel for being allowed is more than the maximum braking distance of release spring (5).
9. the device that locomotive brake cylinder piston release spring as claimed in claim 8 is dismantled, it is characterised in that the hinged end
The movement travel for being allowed 0.5cm bigger than the maximum braking distance of the release spring (5).
10. a kind of method that locomotive brake cylinder piston release spring is dismantled, it is characterised in that including step：
Step 1：Fixing brake cylinder head (7)；
Step 2：Release spring (5) is promoted using leverage and makes the release spring (5) do compression motion；
Step 3：When the release spring (5) is moved to pin (6) and separated with the brake cylinder head, locking positions the lever
Mechanism simultaneously takes out the pin (6)；
Step 4：Release the locking to the leverage to position and make the release spring (5) recover to naturalness；
Step 5：The brake cylinder head (7) is removed, is taken out release spring (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611006655.5A CN106425983B (en) | 2016-11-15 | 2016-11-15 | A kind of method and device of the piston release spring dismounting of locomotive brake cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611006655.5A CN106425983B (en) | 2016-11-15 | 2016-11-15 | A kind of method and device of the piston release spring dismounting of locomotive brake cylinder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106425983A true CN106425983A (en) | 2017-02-22 |
| CN106425983B CN106425983B (en) | 2018-07-10 |
Family
ID=58207182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611006655.5A Active CN106425983B (en) | 2016-11-15 | 2016-11-15 | A kind of method and device of the piston release spring dismounting of locomotive brake cylinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106425983B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109834456A (en) * | 2019-03-28 | 2019-06-04 | 中车四方车辆有限公司 | A kind of checking cylinder spring decomposer and decomposition method |
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| KR20110131969A (en) * | 2010-06-01 | 2011-12-07 | 현대위아 주식회사 | Jig for assembling and disassembling gas spring |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109834456A (en) * | 2019-03-28 | 2019-06-04 | 中车四方车辆有限公司 | A kind of checking cylinder spring decomposer and decomposition method |
| CN109834456B (en) * | 2019-03-28 | 2020-12-18 | 中车四方车辆有限公司 | Brake cylinder spring decomposition device |
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| Publication number | Publication date |
|---|---|
| CN106425983B (en) | 2018-07-10 |
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