CN106425829A - Air flotation shaft polishing machine - Google Patents

Air flotation shaft polishing machine Download PDF

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Publication number
CN106425829A
CN106425829A CN201610947969.9A CN201610947969A CN106425829A CN 106425829 A CN106425829 A CN 106425829A CN 201610947969 A CN201610947969 A CN 201610947969A CN 106425829 A CN106425829 A CN 106425829A
Authority
CN
China
Prior art keywords
air
air flotation
guide rail
tailstock
float guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610947969.9A
Other languages
Chinese (zh)
Inventor
孙洪颖
田立辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Polytechnic Normal University
Original Assignee
Guangdong Polytechnic Normal University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Polytechnic Normal University filed Critical Guangdong Polytechnic Normal University
Priority to CN201610947969.9A priority Critical patent/CN106425829A/en
Publication of CN106425829A publication Critical patent/CN106425829A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/02Lapping machines or devices; Accessories designed for working surfaces of revolution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/34Accessories

Abstract

The invention relates to an air flotation shaft polishing machine. The air flotation shaft polishing machine is characterized by comprising a base, a main shaft machine body, a three-jaw chuck, a tail base, a linear motor and an air flotation mobile platform, wherein a main shaft bracket is mounted at one end of the base; an air flotation guide rail is mounted at the other end of the base; the main shaft machine body is mounted on the main shaft bracket, and is provided with a motor rotor, a motor stator, a motor connecting base, a back air flotation plate, an air flotation sleeve and an air flotation shaft; the three-jaw chuck is mounted at one end of the air flotation shaft; the back air flotation plate is mounted at the other end of the air flotation shaft; the tail base is fixed on the air flotation guide rail through a bolt; the linear motor is connected with the air flotation mobile platform through a mover connecting plate; a mover of the linear motor drives the air flotation floating platform to move on the air flotation guide rail; and the air flotation mobile platform is mounted on the air flotation guide rail. The air flotation shaft polishing machine realizes unmanned operation, saves the labor cost, can realize automation and high-precision machining, and improves the machining efficiency and the machining precision.

Description

A kind of air-flotation type axle class lapping and buffing machine
Technical field
The invention belongs to axle class lapping and buffing machine field, is specifically related to a kind of air-flotation type axle class lapping and buffing machine.
Background technology
Axial workpiece is the common part in machine, and strength member, and its main function is to be driven zero for supporting Part (such as gear, belt wheel etc.), and transmitting torque.The basic structure of axle is made up of revolving body, and its main finished surface has inside and outside The face of cylinder, taper seat, screw thread, spline, transverse holes, groove etc..
The technical requirements of axial workpiece mainly have the following aspects:(1) diameter accuracy and geometrical precision, prop up on axle Hold axle journal and engagement journal be axle significant surfaces, its diameter accuracy requires higher;(2) relative-position error, axial workpiece In the engagement journal axle journal of driving member (assembling) for bearing journal axiality be its relative-position error common demands; (3) the precision height of surface roughness, directly influences the height of machine measure of precision and the size of running speed.
General axial workpiece grinding is all that this needs through long-time from lathe hand lapping with technical professional Technical training could be competent at this work.This has directly scarce in cost of labor, work efficiency and machining accuracy Fall into.
Content of the invention
The present invention is directed to the deficiencies in the prior art, provides a kind of air-flotation type axle class lapping and buffing machine, and the machinery is that fine gtinding is thrown Light axial workpiece is to obtain the equipment of higher cylindricity and surface smoothness;Its not only realize unattended save labour turnover, And automatization and high accuracy processing can be realized, improve working (machining) efficiency and machining accuracy.
In order to achieve the above object, a kind of air-flotation type axle class lapping and buffing machine of the present invention, mainly includes:
Base, installing spindle bearing in one end on the base, the other end installs air-float guide rail, the air-float guide rail and main shaft The upper mounting surface of bearing is parallel;
Main shaft body, the main shaft body is fixed loaded on rotor, motor on spindle bearing, is equiped with the main shaft body Son, motor connecting base, rear air supporting plate, air supporting set and air-bearing shafts;
Air-bearing shafts, the center of rotation axis of the air-bearing shafts is parallel with air-float guide rail, and the air-bearing shafts load in air supporting set it It is connected with rear air supporting plate again afterwards;
Rotor, the rotor is located in motor stator, and the rotor is fixed together with motor connecting base It is connected with rear air supporting plate again afterwards;
Scroll chuck, the scroll chuck is installed in one end of air-bearing shafts, and then air supporting plate is then installed in the another of air-bearing shafts One end;
Tailstock, the tailstock is bolted on air-float guide rail, and the tailstock is concentric with air-bearing shafts;
Linear electric motors, the linear electric motors make linear electric motors be connected with air-floated movable platform by mover connecting plate, and this is straight Line motor belt motor floating mobile platform of taking offence is moved on air-float guide rail;
Air-floated movable platform, the air-floated movable platform is installed on air-float guide rail.
Preferably, on the main shaft body, a bonnet is also equiped with.
Preferably, one is also equiped between the tailstock and air-float guide rail for adjusting the tailstock backing plate of tailstock height.
Preferably, the air-floated movable platform is made up of upper air supporting plate and side air supporting plate.
When installing, first air-bearing shafts are loaded in air supporting set, rear air supporting plate is loaded onto, ventilation, float air-bearing shafts, Rotate air-bearing shafts, smooth movements, no scratch can, otherwise reconditioning air-bearing shafts and rear air supporting plate, till meeting and requiring.Gas Floating guide rail is parallel with the upper mounting surface of spindle bearing, and spindle bearing is symmetrical with regard to the centrage of base, and air-float guide rail is also the bottom of with regard to The centrage of seat is symmetrical.During the movement of air-floated movable platform, which is not swiped with air-float guide rail, moves smooth.
During work, grinding support, grinding sleeve is loaded onto, the rotation at grinding sleeve center and air-bearing shafts is made by adjusting tailstock backing plate Center superposition.Then workpiece spindle is loaded onto, is clamped with scroll chuck, the top of afterbody tailstock holds out against.Rotor is rotated, and is passed through Motor connecting base, air-bearing shafts, scroll chuck drive workpiece spindle rotation.The top of tailstock plays a part of centering, prevents workpiece spindle During rotation, tail end swings, and affects grinding effect.The mover of linear electric motors is moved back and forth, flat by mover connecting plate and air-floated movable Platform, grinding support drive grinding sleeve reciprocating motion, play a part of reciprocal grinding to workpiece spindle.Gyroaxis and mobile platform are all adopted With air floating structure be in order to eliminate by outside be transmitted through come vibrations;Meanwhile, contact is compared using pneumatically supported contactless structure The running accuracy height of bearing or guide rail, so as to ensure that the precision of grinding.
The present invention has following beneficial effect:1st, unattended, automatic grind polishing is realized, is saved artificial;2nd, grinding sleeve Radially there is no unnecessary external force effect, machining accuracy is improve, enables axial workpiece to reach higher surface smoothness and cylinder Degree;3rd, a people can nurse multiple stage machine tooling simultaneously, improve working (machining) efficiency, save manpower, saved human cost;4、 Grinding rate can be set according to workpiece size, for small-size shaft can at a high speed back and forth grinding (manpower cannot be competent at long-time, high Frequency is back and forth ground), improve working (machining) efficiency and machining accuracy.
Description of the drawings
Fig. 1 is the general structure schematic diagram of the present invention;
Fig. 2 is the side sectional view of the present invention.
Wherein, 1 is base, and 2 is spindle bearing, and 3 is main shaft body, and 4 is bonnet, and 5 is rotor, and 6 is motor stator, 7 is motor connecting base, and 8 is rear air supporting plate, and 9 is air supporting set, and 10 is air-bearing shafts, and 11 is scroll chuck, and 12 is tailstock, and 13 is tailstock Backing plate, 14 is bolt, and 15 is upper air supporting plate, and 16 is air-float guide rail, and 17 is side air supporting plate, and 18 is mover connecting plate, and 19 is straight line Motor, 20 is grinding support, and 21 is grinding sleeve, and 22 is gyroaxis air inlet, and 23 is that gyroaxis aerofluxuss, 24 enter for air-floated movable platform Gas.
Specific embodiment
Below in conjunction with the accompanying drawings the preferred embodiments of the present invention are described in detail, so that advantages and features of the invention energy It is easier to be readily appreciated by one skilled in the art, apparent clearly defines so as to make to protection scope of the present invention.
With reference to Fig. 1~2, a kind of air-flotation type axle class lapping and buffing machine of the embodiment of the present invention, mainly include:
Base 1, installing spindle bearing 2 in one end on the base 1, the other end installs air-float guide rail 16, the air-float guide rail 16 is parallel with the upper mounting surface of spindle bearing 2;
Main shaft body 3, the main shaft body 3 loaded on spindle bearing 2, be equiped with the main shaft body 3 rotor 5, Motor stator 6, motor connecting base 7, rear air supporting plate 8, air supporting set 9, bonnet 14 and air-bearing shafts 10;
Air-bearing shafts 10, the center of rotation axis of the air-bearing shafts 10 is parallel with air-float guide rail 16, and the air-bearing shafts 10 load gas It is connected with rear air supporting plate 8 after in empty boasting 9 again;
Rotor 5, the rotor 5 is located in motor stator 6, and the rotor 5 is fixed on motor connecting base 7 It is connected with rear air supporting plate 8 after together again, then covers bonnet 14 again;
Scroll chuck 11, the scroll chuck 11 is installed in one end of air-bearing shafts 10, and then air supporting plate 8 is then installed in air supporting The other end of axle 10;
Tailstock 12, the tailstock 12 is fixed on air-float guide rail 16 by bolt 14, and the tailstock 12 is coaxial with air-bearing shafts 10 The heart, is also equiped with one for adjusting the tailstock backing plate 13 of 12 height of tailstock between the tailstock 12 and air-float guide rail 16;
Linear electric motors 19, the linear electric motors 19 make linear electric motors 19 with air-floated movable platform even by mover connecting plate 18 Connect, the linear electric motors 19 drive air-floated movable platform to move on air-float guide rail 16;
Air-floated movable platform, the air-floated movable platform is made up of upper air supporting plate 15 and side air supporting plate 17, the air-floated movable Platform is installed on air-float guide rail 16.
In Fig. 1, labelling 22 is gyroaxis air inlet, and 23 is gyroaxis air vent, and 24 is air-floated movable platform air inlet.? When installation, first air-bearing shafts 10 are loaded in air supporting set 9, rear air supporting plate 8 is loaded onto, is ventilated by gyroaxis air inlet 22, make Air-bearing shafts 10 are floated, and are rotated air-bearing shafts 10, smooth movements, no scratch can, otherwise reconditioning air-bearing shafts 10 and rear air supporting plate 8, till meeting requirement.Air-float guide rail 16 is parallel with the upper mounting surface of spindle bearing 2, and spindle bearing 2 is with regard in base 1 Heart line is symmetrical, and centrage of the air-float guide rail 16 also with regard to base 1 is symmetrical.During the movement of air-floated movable platform, itself and air-float guide rail 16 Do not swipe, move smooth.
During work, grinding support 20, grinding sleeve 21 being loaded onto, 21 center of grinding sleeve and air supporting is made by adjusting tailstock backing plate 13 The center of rotation of axle 10 overlaps.Then workpiece spindle is loaded onto, is clamped with scroll chuck 11, the top of afterbody tailstock 12 holds out against.Electricity Machine rotor 5 is rotated, and drives workpiece spindle rotation by motor connecting base 7, air-bearing shafts 10, scroll chuck 11.Top of tailstock 12 To the effect of centering, when preventing workpiece spindle from rotating, tail end swings, and affects grinding effect.The mover of linear electric motors 19 is moved back and forth, Drive grinding sleeve 21 to move back and forth by mover connecting plate 18 and air supporting mobile platform, grinding support 20, workpiece spindle is played past The effect of multiple grinding.Gyroaxis and mobile platform all using air floating structure be in order to eliminate by outside be transmitted through come vibrations;Meanwhile, Higher than the running accuracy of contact bearing or guide rail using pneumatically supported contactless structure, so as to ensure that the precision of grinding.
The present invention has following beneficial effect:1st, unattended, automatic grind polishing is realized, is saved artificial;2nd, grinding sleeve Radially there is no unnecessary external force effect, machining accuracy is improve, enables axial workpiece to reach higher surface smoothness and cylinder Degree;3rd, a people can nurse multiple stage machine tooling simultaneously, improve working (machining) efficiency, save manpower, saved human cost;4、 Grinding rate can be set according to workpiece size, for small-size shaft can at a high speed back and forth grinding (manpower cannot be competent at long-time, high Frequency is back and forth ground), improve working (machining) efficiency and machining accuracy.
The preferred embodiments of the present invention are the foregoing is only, the present invention is not limited to, for the skill of this area For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, made any repair Change, equivalent, improvement etc., should be included within scope of the presently claimed invention.

Claims (4)

1. a kind of air-flotation type axle class lapping and buffing machine, it is characterised in that mainly include:
Base, installing spindle bearing in one end on the base, the other end installs air-float guide rail, the air-float guide rail and spindle bearing Upper mounting surface parallel;
Main shaft body, the main shaft body loaded on spindle bearing, be equiped with the main shaft body rotor, motor stator, Motor connecting base, rear air supporting plate, air supporting set and air-bearing shafts;
Air-bearing shafts, the center of rotation axis of the air-bearing shafts is parallel with air-float guide rail, and the air-bearing shafts load in air supporting set afterwards again It is connected with rear air supporting plate;
Rotor, the rotor be located at motor stator in, the rotor be fixed together with motor connecting base after again It is connected with rear air supporting plate;
Scroll chuck, the scroll chuck is installed in one end of air-bearing shafts, and then air supporting plate is then installed in the other end of air-bearing shafts;
Tailstock, the tailstock is bolted on air-float guide rail, and the tailstock is concentric with air-bearing shafts;
Linear electric motors, the linear electric motors make linear electric motors be connected with air-floated movable platform by mover connecting plate, the straight-line electric Machine drives air-floated movable platform to move on air-float guide rail;
Air-floated movable platform, the air-floated movable platform is installed on air-float guide rail.
2. a kind of air-flotation type axle class lapping and buffing machine according to claim 1, it is characterised in that also install on the main shaft body There is a bonnet.
3. a kind of air-flotation type axle class lapping and buffing machine according to claim 1, it is characterised in that the tailstock and air-float guide rail it Between be also equiped with one for adjusting the tailstock backing plate of tailstock height.
4. a kind of air-flotation type axle class lapping and buffing machine according to claim 1, it is characterised in that the air-floated movable platform is by upper Air supporting plate and side air supporting plate are constituted.
CN201610947969.9A 2016-10-31 2016-10-31 Air flotation shaft polishing machine Pending CN106425829A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610947969.9A CN106425829A (en) 2016-10-31 2016-10-31 Air flotation shaft polishing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610947969.9A CN106425829A (en) 2016-10-31 2016-10-31 Air flotation shaft polishing machine

Publications (1)

Publication Number Publication Date
CN106425829A true CN106425829A (en) 2017-02-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610947969.9A Pending CN106425829A (en) 2016-10-31 2016-10-31 Air flotation shaft polishing machine

Country Status (1)

Country Link
CN (1) CN106425829A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110450001A (en) * 2019-07-04 2019-11-15 上海复合材料科技有限公司 It is ground the determination method of assembled tool and grinding dosage

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008229730A (en) * 2007-03-16 2008-10-02 Ricoh Co Ltd Surface treatment device
CN202479899U (en) * 2012-03-20 2012-10-10 南京麦驰钛业有限公司 Lathe based grinding machining apparatus for long-wheelbase non-ferrous metal stirring shaft
CN102896562A (en) * 2012-10-31 2013-01-30 中国科学院长春光学精密机械与物理研究所 Follow-up sharpening device for diamond grating notching knife tool
CN103542241A (en) * 2013-09-25 2014-01-29 广州市昊志机电股份有限公司 Air flotation type rotary table

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008229730A (en) * 2007-03-16 2008-10-02 Ricoh Co Ltd Surface treatment device
CN202479899U (en) * 2012-03-20 2012-10-10 南京麦驰钛业有限公司 Lathe based grinding machining apparatus for long-wheelbase non-ferrous metal stirring shaft
CN102896562A (en) * 2012-10-31 2013-01-30 中国科学院长春光学精密机械与物理研究所 Follow-up sharpening device for diamond grating notching knife tool
CN103542241A (en) * 2013-09-25 2014-01-29 广州市昊志机电股份有限公司 Air flotation type rotary table

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110450001A (en) * 2019-07-04 2019-11-15 上海复合材料科技有限公司 It is ground the determination method of assembled tool and grinding dosage

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Application publication date: 20170222