CN106425473B - Reinforced Hoop automatic welding machine for bending into circle - Google Patents
Reinforced Hoop automatic welding machine for bending into circle Download PDFInfo
- Publication number
- CN106425473B CN106425473B CN201610940565.7A CN201610940565A CN106425473B CN 106425473 B CN106425473 B CN 106425473B CN 201610940565 A CN201610940565 A CN 201610940565A CN 106425473 B CN106425473 B CN 106425473B
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- disk
- fixed
- circle
- bending
- actuating unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F43/00—Making bands, e.g. bracelets, or wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Wire Processing (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a kind of Reinforced Hoop automatic welding machine for bending into circle, including rack, actuating unit, rounding apparatus and welder, rounding apparatus includes with the disk of the output axis connection of actuating unit, is fixed on the curved disk for the adjustable outer diameter size that disk is positive and output shaft is concentric, disk front is additionally provided with screens block, and radially with spacing between screens block and curved disk outer wall；The first guide pad is additionally provided on disk, between the first guide pad and screens block on disk several guide pads are equipped with along disc rotary direction, the height of first guide pad and several guide pads is incremented by successively along disc rotary direction, and the height of the last one guide pad along disc rotary direction is equal to the diameter of reinforcing bar；Disk roller is additionally provided in rack, and the line between the minimum point of disk roller outer wall and screens block minimum point is parallel with the outer tangent line of curved disk.The Reinforced Hoop automatic welding machine for bending into circle of the present invention, simple in structure, easy to operate, whole production cost is low.
Description
Technical field
The present invention is a kind of Reinforced Hoop automatic welding machine for bending into circle.
Background technology
Reinforced concrete circular bridge pier, internal bar-mat reinforcement by more parallel rebars, be wrapped on the outside of parallel rebar
Multiple circular ring shape reinforcing bar Reinforced Hoops composition, Reinforced Hoop it is actual for one section of two circle that bar bending is formed less than screw pitch equal to reinforcing bar
The spiral reinforcement of diameter, the welding section of spiral reinforcement are the cross section between upper and lower two circles, in bridge pier manufacture, Reinforced Hoop
Circular accuracy is one of principal element for influencing bridge pier bearing strength.
In general, the curved circle of reinforcing bar is completed by machine for bending into circle, still, existing machine for bending into circle occupation area of equipment is larger, cost
Height, inconvenient, the later stages Meteorological such as transport, assembling is higher.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of Reinforced Hoop automatic welding machine for bending into circle, it can reduce life
Production, transportation cost simplify the operating method of equipment.
In order to solve the above technical problems, the present invention provides a kind of Reinforced Hoop automatic welding machine for bending into circle, technical solution
For：
A kind of Reinforced Hoop automatic welding machine for bending into circle connects including rack, the actuating unit being fixed in rack, with actuating unit
The rounding apparatus connect and the welder being fixed in rack, the rounding apparatus include the output axis connection with actuating unit
Disk, be fixed on the curved disk of the adjustable outer diameter size that disk is positive and output shaft is concentric, the disk front is also set
There is screens block, screens block is in the outside of curved disk, and radially with spacing, distance ruler between screens block and curved disk outer wall
It is very little to be equal to bar diameter；The first guide pad is additionally provided on the disk, edge between the first guide pad and screens block on disk
Disc rotary direction is equipped with several guide pads, the height of first guide pad and several guide pads along disc rotary direction successively
Be incremented by, first guide pad and several guide pads bear against the outer wall of curved disk, and along disc rotary direction the last one
The height of guide pad is equal to the diameter of reinforcing bar；Signal salient point is equipped at the back side of disk, the signal salient point correspondence is fixed on machine
On frame close to switch；Disk roller is additionally provided in the rack, the rotation axis of the disk roller is parallel with the output shaft of actuating unit, and
Line between the minimum point of disk roller outer wall and screens block minimum point is parallel with the outer tangent line of curved disk.
The curved disk is fixed on the positive supporting block of disk, each supporting block outer end face to actuating unit including multiple
The distance between output shaft is identical, and the supporting block includes fixed plate and support bar, and long lumbar hole, screw are provided in the fixed plate
It is fixed on through long lumbar hole on disk；Support bar is cylinder, is arranged on the outer end of fixed plate.
The signal salient point is in the back side of disk and the radial line between face screens block and output shaft.
The Reinforced Hoop automatic welding machine for bending into circle further includes cutter device, and the cutter device includes pedestal, is fixed on bottom
Sliding equipment and fixed cutting machine on the sliding mechanism on seat, the end face of the cut point Verticle disk of the cutting machine is simultaneously
Face rotates a circle the area to be formed using actuating unit output shaft to the line between screens block as radius around actuating unit output shaft
Domain removes the remaining annular region of curved disk；The sliding equipment include bottom plate and can opposed bottom exported along actuating unit
The slide plate of axis axis movement is equipped with travel switch in bottom plate front end, and the travel switch corresponds to slide plate, when slide plate touches stroke
During switch, cutting machine power-off.
The welder includes stent, the flat-removing air cyclinder being fixed on stent and is fixed on flat-removing air cyclinder with translation
The automatic electric welding gun of cylinder movement, when flat-removing air cyclinder reaches range, needed for the plumb joint alignment reinforcing bar of automatic electric welding gun
Welding point.
The disk roller outer end face is equipped with limiting section, and reinforcing bar rolls conveying in disk roller outer circumferential surface and limited outer shifting by limiting section.
What the present invention can reach has the technical effect that：
Compared with prior art, Reinforced Hoop automatic welding machine for bending into circle of the invention, when in use, one end of reinforcing bar is caught in
Between screens block and curved disk, at this point, disk roller is against the upper edge of reinforcing bar, then start actuating unit, output shaft drive disk around
One direction rotates, since the outer tangent line of line and curved disk between the minimum point of disk roller outer wall and screens block minimum point is put down
Row, in the case, the outer tangent line of actual curved disk is reinforcing bar, lengths of rebar of the point of contact between screens block and curved disk, with
The rotation of disk, reinforcing bar slowly forms arc-shaped around curved disk, and multiple guide pads can be slowly to reinforcing bar along output shaft axis
It pushes out, so as to which reinforcing bar be allowed to form helical form, when disk just detours after a week, the end of reinforcing bar is flushed with head end, and up and down
Superposition forms spiral, and signal salient point just approaches switch to upper, at this point, the flat-removing air cyclinder of welder is mobile and makes automatic electric
Welding gun moves down, and the plumb joint of automatic electric welding gun is directed at the end of spiral reinforcement and the intersection of head end and starts to weld, then, circle
Rotation direction before disk starts to continue edge rotates, and after disk rotational certain angle, actuating unit disconnects, and disk stops turning
Dynamic, automatic electric welding gun stops welding, and flat-removing air cyclinder resets, and finally, cutting machine is manually promoted close to reinforcing bar, where cutting machine
When slide plate touches travel switch, the cutting sheet of cutting machine just cuts away one section of reinforcing bar of outer ring, circular ring shape formed reinforcing steel bars.
Description of the drawings
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments：
Fig. 1 is the stereogram of an angle of Reinforced Hoop automatic welding machine for bending into circle of the present invention；
Fig. 2 is the stereogram of another angle of Reinforced Hoop automatic welding machine for bending into circle of the present invention；
Fig. 3 is the front elevation of Reinforced Hoop automatic welding machine for bending into circle of the present invention；
Fig. 4 is the stereogram of the outfit cutter device of Reinforced Hoop automatic welding machine for bending into circle of the present invention.
Specific embodiment
It please refers to Fig.1 to Fig.4, the present invention provides a kind of Reinforced Hoop automatic welding machine for bending into circle, including rack 1, is fixed on machine
Actuating unit 2, the rounding apparatus being connected with actuating unit 2 and the welder being fixed in rack 1 on frame 1, engine
Structure 2 is speed reducer, and the rounding apparatus includes the disk 4 being connected with the output shaft 3 of actuating unit 2, to be fixed on disk 4 positive
The curved disk 5 of concentric adjustable outer diameter size with output shaft 3,4 front of disk are additionally provided with screens block 6, and screens block 6 is in
The outside of curved disk 5, and radially with spacing 7 between 5 outer wall of screens block 6 and curved disk, it is straight that 7 size of spacing is equal to reinforcing bar 14
Footpath；The first guide pad 8 is additionally provided on the disk 4, is revolved between the first guide pad 8 and screens block 6 on disk 4 along disk 4
Turn direction equipped with several guide pads 9, the height of first guide pad 8 and several guide pads 9 is passed successively along 4 direction of rotation of disk
Increase, first guide pad 8 and several guide pads 9 bear against the outer wall of curved disk 5, and along 4 direction of rotation of disk last
The height of a guide pad 9 is equal to the diameter of reinforcing bar 14；Signal salient point 10 is equipped at the back side of disk 4, the signal salient point 10 is right
Should be fixed in rack 1 close to switch 11；Disk roller 12 is additionally provided in the rack 1, the rotation axis 13 of the disk roller 12 is with moving
The output shaft 3 of force mechanisms 2 is parallel, and the line between 6 minimum point of the minimum point of 12 outer wall of disk roller and screens block and curved disk 5
Outer tangent line is parallel.
The curved disk 5 is fixed on 4 positive supporting block 15 of disk, each 15 outer end face of supporting block to power including multiple
The distance between the output shaft 3 of mechanism 2 is identical, and the supporting block 15 includes fixed plate 16 and support bar 17, the fixed plate 16
On be provided with long lumbar hole 18, screw 19 is fixed on through long lumbar hole 18 on disk 4；Support bar 17 is cylinder, is arranged on fixed plate
16 outer end.
The signal salient point 10 is in the back side of disk 4 and the radial line between face screens block 6 and output shaft 3.
The Reinforced Hoop automatic welding machine for bending into circle further includes cutter device, and the cutter device includes pedestal 20, is fixed on
Sliding equipment 21 on pedestal 20 and the cutting machine 22 being fixed on sliding equipment 21, the cut point of the cutting machine 22 are vertical
The end face of disk 4 and face are radius around 2 output shaft of actuating unit using 2 output shaft 3 of actuating unit to the line between screens block 6
The region that 3, which rotate a circle, to form removes the remaining annular region of curved disk 5；The sliding equipment 21 includes bottom plate 23 and can
The slide plate 24 that opposed bottom 23 is moved along 2 output shaft of actuating unit, 3 axis is equipped with travel switch 25 in 23 front end of bottom plate, described
Travel switch 25 corresponds to slide plate 24, and when slide plate 24 touches travel switch 25, cutting machine 22 powers off.
The welder includes stent 26, the flat-removing air cyclinder 27 being fixed on stent 26 and is fixed on flat-removing air cyclinder 27
On with flat-removing air cyclinder 27 move automatic electric welding gun 28, when flat-removing air cyclinder 27 reaches range, the weldering of automatic electric welding gun 28
Welding point needed for connector alignment reinforcing bar 14.
12 outer end face of disk roller is equipped with limiting section, and reinforcing bar 14 rolls in 12 outer circumferential surface of disk roller and conveys and limited by limiting section
Outer shifting, limiting section help reinforcing bar being capable of not sideslip.
It makes an explanation below to the use principle of the Reinforced Hoop automatic welding machine for bending into circle of the present embodiment：
The Reinforced Hoop automatic welding machine for bending into circle of the present invention, cutter device are Split type structure with rounding apparatus, and cutter device can
It is adjusted according to actual requirement into row position, before by 14 curved circle of reinforcing bar, it is necessary first to reset disk 4, i.e.,：By 4 back side of disk
Signal salient point 10 realign close to switch 11, then, 14 head end of reinforcing bar is sticked into screens from the right side of screens block 6 toward left side
Between block 6 and curved disk 5, and disk roller 12 is pressed in the upper edge of reinforcing bar 14, starts speed reducer, makes disk 4 along rotation counterclockwise, reinforcing bar
14 are drawn by disk 4 and along the direction of rotation of disk 4, since disk roller 12 presses against reinforcing bar 14 always, so, with disk 4
Rotation, reinforcing bar 14 are squeezed and bent along the outer periphery track of curved disk 5 by disk rollers 12, and curved disk 5 is positive round, so, reinforcing bar
14 with disk 4 after rotating a circle, and forms a positive round just, the Reinforced Hoop 29 formed for 14 curved circle of reinforcing steel bar
Whole use intensity and extend the service life of weld part, it is necessary to weld part between increasing the Origin And Destination of Reinforced Hoop 29
Area, so, Reinforced Hoop 29 is designed spiral, the screw pitch for making spiral helicine Reinforced Hoop 29 by multiple guide pads is equal to
The diameter of reinforcing bar 14, after disk 4 rotates a circle, when the Origin And Destination of Reinforced Hoop 29 is in same position, at this point, close open
Pass 11 and 10 face of signal salient point receive signal close to switch 11, disk 4 are made to stop rotating, and then, the driving of flat-removing air cyclinder 27 is certainly
Dynamic electric torch 28 moves down, and the intersection of Origin And Destination is welded, meanwhile, disk 4 rotates counter-clockwise again, reinforcing bar 14 after
Continuous to be drawn curved circle, the terminal of Reinforced Hoop 29 continues to be moved along, the reinforcing bar of two circle of superposition up and down of spiral helicine Reinforced Hoop 29
It is welded between 14 by automatic electric welding gun 28 and forms continual weld seam together, after disk 4 rotates by a certain angle, disk 4
It stops rotating, the length of weld seam at this time disclosure satisfy that the use intensity of Reinforced Hoop 29, finally, start cutting machine 22, to reinforcing bar
14 terminal carries out cutoff process, completes the curved round process of Reinforced Hoop 29.
A kind of Reinforced Hoop automatic welding machine for bending into circle provided above the embodiment of the present invention is described in detail, herein
In apply specific case the principle of the present invention and embodiment be set forth, the explanation of above example is only intended to sides
Assistant solves disclosed technical solution；Meanwhile for those of ordinary skill in the art, thought according to the invention,
There will be changes in specific embodiments and applications, in conclusion this specification content should not be construed as this hair
Bright limitation.
Claims (6)
1. a kind of Reinforced Hoop automatic welding machine for bending into circle, it is characterised in that：Including rack, the actuating unit being fixed in rack, with
The rounding apparatus of actuating unit connection and the welder being fixed in rack, the rounding apparatus include and actuating unit
It exports the disk of axis connection, be fixed on the curved disk for the adjustable outer diameter size that disk is positive and output shaft is concentric, the circle
Disk front is additionally provided with screens block, and screens block is in the outside of curved disk, and between screens block and curved disk outer wall radially with
Spacing, spacing dimension are equal to bar diameter；The first guide pad is additionally provided on the disk, the first guide pad on disk and card
Several guide pads are equipped with along disc rotary direction, the height of first guide pad and several guide pads is along disk rotary between the block of position
Turning that direction is incremented by successively, first guide pad bears against the outer wall of curved disk with several guide pads, and along disc rotary direction
The last one guide pad height be equal to reinforcing bar diameter；Signal salient point, the signal salient point pair are equipped at the back side of disk
Should be fixed in rack close to switch；Be additionally provided with disk roller in the rack, the rotation axis of the disk roller and actuating unit it is defeated
Shaft is parallel, and the line between the minimum point of disk roller outer wall and screens block minimum point is parallel with the outer tangent line of curved disk.
2. a kind of Reinforced Hoop automatic welding machine for bending into circle according to claim 1, it is characterised in that：The curved disk includes more
A to be fixed on the positive supporting block of disk, each supporting block outer end face is identical to the distance between the output shaft of actuating unit, institute
Stating supporting block includes fixed plate and support bar, is provided with long lumbar hole in the fixed plate, screw is fixed on through long lumbar hole on disk；
Support bar is cylinder, is arranged on the outer end of fixed plate.
3. a kind of Reinforced Hoop automatic welding machine for bending into circle according to claim 1, it is characterised in that：The signal salient point is in
On the back side of disk and the radial line between face screens block and output shaft.
4. a kind of Reinforced Hoop automatic welding machine for bending into circle according to claim 1, it is characterised in that：The Reinforced Hoop automatic welding
It connects machine for bending into circle and further includes cutter device, the cutter device includes pedestal, the sliding equipment being fixed on pedestal and is fixed on
Cutting machine on sliding equipment, simultaneously face is extremely blocked with actuating unit output shaft for the end face of the cut point Verticle disk of the cutting machine
Line between the block of position removes the remaining annular of curved disk for rotate a circle around the actuating unit output shaft region to be formed of radius
Region；The sliding equipment include bottom plate and can the slide plate that is moved along actuating unit output shaft axis of opposed bottom, in bottom plate
Front end is equipped with travel switch, and the travel switch corresponds to slide plate, when slide plate touches travel switch, cutting machine power-off.
5. a kind of Reinforced Hoop automatic welding machine for bending into circle according to claim 1, it is characterised in that：The welder includes
Stent, the flat-removing air cyclinder being fixed on stent and be fixed on flat-removing air cyclinder with flat-removing air cyclinder move automatic electric welding gun, when
When flat-removing air cyclinder reaches range, welding point needed for the plumb joint alignment reinforcing bar of automatic electric welding gun.
6. a kind of Reinforced Hoop automatic welding machine for bending into circle according to claim 1, it is characterised in that：The disk roller outer end face is set
There is limiting section, reinforcing bar rolls conveying in disk roller outer circumferential surface and limited outer shifting by limiting section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610940565.7A CN106425473B (en) | 2016-11-02 | 2016-11-02 | Reinforced Hoop automatic welding machine for bending into circle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610940565.7A CN106425473B (en) | 2016-11-02 | 2016-11-02 | Reinforced Hoop automatic welding machine for bending into circle |
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| Publication Number | Publication Date |
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| CN106425473A CN106425473A (en) | 2017-02-22 |
| CN106425473B true CN106425473B (en) | 2018-05-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610940565.7A Active CN106425473B (en) | 2016-11-02 | 2016-11-02 | Reinforced Hoop automatic welding machine for bending into circle |
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| CN108687270B (en) * | 2018-05-15 | 2024-03-19 | 中铁二十一局集团第三工程有限公司 | Automatic processing and forming device for stirrups in road bridge construction pile foundation cage |
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| CN110514339A (en) * | 2019-09-18 | 2019-11-29 | 深圳市裕同精密科技有限公司 | A kind of lock body one test device |
| CN110722027B (en) * | 2019-11-05 | 2021-01-15 | 瑞安市安泰地矿建筑工程有限公司 | Steel structure section processing and rounding machine and processing and rounding method |
| CN112170739A (en) * | 2020-09-14 | 2021-01-05 | 雷成平 | Reinforcing cage reinforcing ring integrated into one piece machine |
| CN112828213B (en) * | 2020-12-31 | 2022-09-23 | 刘露 | Intelligent bending die for bracelet processing and bracelet processing method |
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| JPH11291136A (en) * | 1998-04-08 | 1999-10-26 | Nippon Steel Corp | Work line of steel frame for house building member |
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| CN201871637U (en) * | 2010-11-17 | 2011-06-22 | 中铁十七局集团第四工程有限公司 | Steel bar bending machine |
| CN104353927A (en) * | 2014-10-16 | 2015-02-18 | 泰州市恒源建材机械有限公司 | Reducing device for reinforcement cage seam welder |
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| CN106425473A (en) | 2017-02-22 |
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