CN106424354B - A kind of mould structure for U-shaped part punching press - Google Patents
A kind of mould structure for U-shaped part punching press Download PDFInfo
- Publication number
- CN106424354B CN106424354B CN201610856201.0A CN201610856201A CN106424354B CN 106424354 B CN106424354 B CN 106424354B CN 201610856201 A CN201610856201 A CN 201610856201A CN 106424354 B CN106424354 B CN 106424354B
- Authority
- CN
- China
- Prior art keywords
- punch
- pin
- cavity plate
- shaped part
- binder block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004080 punching Methods 0.000 title claims abstract description 13
- 239000011230 binding agent Substances 0.000 claims abstract description 49
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- 210000002421 cell wall Anatomy 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 239000013589 supplement Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 16
- 229910001873 dinitrogen Inorganic materials 0.000 description 9
- 238000000465 moulding Methods 0.000 description 9
- 230000007704 transition Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention discloses a kind of mould structures for U-shaped part punching press, including cavity plate and punch-pin, the cavity plate is located at the top of punch-pin, and the punch-pin is equipped with movable lower die blank holder far from U-shaped part open end side, and the U-shaped part open end of punch-pin is corresponded on the cavity plate equipped with movable upper binder block.The mould structure cancels traditional open side and gets out of a predicament or an embarrassing situation, and is changed to the process structure of binder block Yu punch-pin binder, control material flowing, gets out of a predicament or an embarrassing situation technique supplement due to eliminating opening side, reduces scrap area, promote stock utilization, reduce costs.
Description
Technical field
The present invention relates to stamping die technologies, more particularly, to a kind of mould structure for U-shaped part punching press.
Background technique
As automobile industry competition is more and more fierce, cost becomes a very important restraining factors;It is white to belong to automobile
How the sheet metal component of vehicle body improves stock utilization, becomes the specific important indicator implemented and reduce cost.
As shown in Figures 1 to 5, existing to U-shaped part punch forming, U-shaped part opening side is using moulding process of getting out of a predicament or an embarrassing situation, mould
The corresponding U-shaped part open side of tool is using moulding of getting out of a predicament or an embarrassing situation;To guarantee open side drawing and moulding quality, technique supplement is big, and drawn component is useless
Expect that region is more, stock utilization is low, at high cost.
Summary of the invention
In view of the shortcomings of the prior art, technical problem to be solved by the invention is to provide a kind of moulds for U-shaped part punching press
Lamps structure, to achieve the purpose that reduce scrap area.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the invention is as follows:
This is used for the mould structure of U-shaped part punching press, including cavity plate and punch-pin, and the cavity plate is located at the top of punch-pin, described
Punch-pin is equipped with movable lower die blank holder far from U-shaped part open end side, corresponds to the U-shaped part open end of punch-pin on the cavity plate and is equipped with
Movable upper binder block.
Further, the punch-pin is set on the lower die seat, and lower die holder is equipped with the mandril of support driving lower die blank holder.
The cavity plate is equipped with groove, and the top movable of upper binder block is set in a groove, the top of cavity plate and upper binder block
Between be equipped with elastic element.
The elastic element is nitrogen gas spring.
Guide plate is equipped between the side of the upper binder block and the cell wall of groove.
The slot bottom of the groove is equipped with the limited block for limiting to upper binder block.
The top of the upper binder block is equipped with work caging bolt, and the bar portion that cavity plate is equipped with work caging bolt passes through
Through-hole.
The top of the upper binder block is equipped with safe spacing bolt, what the bar portion that cavity plate is equipped with safe spacing bolt passed through
Hole, the length of safe spacing bolt are greater than the length of work caging bolt.
Compared with prior art, the present invention having the following advantages that:
The mould structure cancels traditional open side and gets out of a predicament or an embarrassing situation, and is changed to the process structure of binder block Yu punch-pin binder, control
Prepared material flowing gets out of a predicament or an embarrassing situation technique supplement due to eliminating opening side, reduces scrap area, promote stock utilization, drop
Low cost.
Detailed description of the invention
Content expressed by each width attached drawing of this specification and the label in figure are briefly described below:
Fig. 1 is automobile rear floor structure schematic diagram.
Fig. 2 is bottom plate longitudinal direction cross-section diagram after automobile.
Fig. 3 is existing mold closed state schematic diagram.
Fig. 4 is existing mold top dead-centre status diagram.
Fig. 5 is the upper mold and blank holder contact condition schematic diagram of existing mold.
Fig. 6 forms sectional schematic diagram using inventive die for bottom plate after automobile.
Fig. 7 is the present invention and traditional handicraft stock utilization comparison diagram.
Fig. 8 is inventive die closed state schematic diagram one.
Fig. 9 is inventive die closed state schematic diagram two.
Figure 10 is inventive die top dead-centre status diagram one.
Figure 11 is inventive die top dead-centre status diagram two.
Figure 12 is blank holder closed state schematic diagram one of the present invention.
Figure 13 is blank holder closed state schematic diagram two of the present invention.
Figure 14 is the upper binder block of the present invention and punch-pin closed state schematic diagram one.
Figure 15 is the upper binder block of the present invention and punch-pin closed state schematic diagram two.
Figure 16 is that the upper binder block of the present invention ejects status diagram.
In figure:
1. cavity plate, 2. lower die blank holders, 3. lower die holders, 4. punch-pin, 5. guide plates I, 6. transition blocks, 7. nitrogen gas springs, 8. limits
Position block, binder block on 9., 10. guide plates II, 11. mandrils, 12. link blocks, 13. safe spacing bolts, 14. work caging bolts,
15. blank, 16. lathe sliding blocks.
Specific embodiment
Below against attached drawing, by the description of the embodiment, making to a specific embodiment of the invention further details of
Explanation.
As shown in Fig. 8 to Figure 16, this is used for the mould structure of U-shaped part punching press, including cavity plate 1 and punch-pin 4, cavity plate 1 are located at
Upper mold is divided into two parts, cavity plate 1 and upper binder block 9 in U-shaped opening side, the lower die of binder block in correspondence by the top of punch-pin 4
No blank holder only has punch-pin, i.e., the U-shaped part open end of punch-pin is corresponded on cavity plate equipped with movable upper binder block, punch-pin 4 is far from U-shaped part
Open end side is equipped with movable lower die blank holder 2.
Instantly molding flange 2 jacks up, and after blank is put on lower die blank holder, cavity plate 1 and upper binder block are with lathe sliding block 16
Downlink cavity plate contact blank and compresses blank with lower die blank holder therewith, blank be stretched after a trip upper binder block with it is convex
It is molded tight blank, to reach the flowing for controlling U-shaped part open side blank.This new process distinguishes traditional technique side of getting out of a predicament or an embarrassing situation
Case is effectively reduced waste material after molding.
Punch-pin 4 is located on lower die holder 3, and lower die holder is equipped with the mandril 11 of support driving lower die blank holder, and mandril 11 passes through
Link block 12 is connected with 2 lower part of lower die blank holder, and guide plate II 10 is equipped between lower die blank holder and punch-pin side, guarantees lower molding
Flange is reliable and stable when moving up and down.
Cavity plate 1 is equipped with groove, and the top movable of upper binder block 9 sets in a groove, the top of cavity plate and upper binder block it
Between be equipped with elastic element;Preferably, elastic element is nitrogen gas spring 7.It is equipped between the side of upper binder block and the cell wall of groove
Guide plate I 5, is oriented to by about I 5 guide plate, and guide plate I is mounted on binder block side.
The slot bottom of groove is equipped with the limited block 8 for limiting to upper binder block, and limited block 8 is elastic cushion block, is mounted on recessed
The bottom of slot.Nitrogen gas spring 7 is mounted on cavity plate, and the mandril of nitrogen gas spring is contacted with the transition block 6 being mounted on upper binder block,
Nitrogen gas spring is released stress to be transmitted on upper binder block by transition block, and upper binder block and punch-pin cooperation compress blank, and blank is drawn
It is transformed into required product after prolonging.
The top of upper binder block 9 is equipped with work caging bolt 14, and the bar portion that cavity plate is equipped with work caging bolt passes through
Through-hole.The top of upper binder block is equipped with safe spacing bolt 13, and cavity plate is equipped with the hole that the bar portion of safe spacing bolt passes through,
The length of safe spacing bolt 13 is greater than the length of work caging bolt 14.The upper binder block of control is played with respect to slide fit above and below upper mold
Stroke.
The nut of the work caging bolt 14 of binder block is contacted with cavity plate on upper dead center position, plays position-limiting action, safety
There is a distance between the nut and cavity plate of caging bolt, plays the role of safeguard protection.
Lathe sliding block 16 drives cavity plate downlink, cavity plate and lower die blank holder closure, pushes down blank 15.Since lathe sliding block mentions
The pressure of supply cavity plate is supplied to the pressure of lower die blank holder much larger than mandril, guarantees that cavity plate drives blank holder to continue traveling downwardly, under
Molding flange and cavity plate push down blank, form a distance.
Binder block contacts blank and is closed with punch-pin in upper mold, and molding effect is good.Under lathe sliding block drives cavity plate to continue
It goes, bottom plate open side after U-shaped part, upper binder block compresses blank, and blank material flowing is controlled in drawing process;Nitrogen gas spring quilt
Compression, upper binder block are closed completely with cavity plate, and upper binder block is contacted with limited block, and lower die blank holder, which is molded into bottom drawing, to be terminated.
When because of mold storing, mold has been removed from workbench, and no mandril jacks up blank holder, and blank holder has been fallen, and on
Binder block arrangement is ejected by nitrogen gas spring effect, and upper binder block is arranged only at the side of cavity plate, and upper binder block is ejected, deposits
In upper mold because of upper binder block one-side contact lower die punch-pin, mold unilateral side stress.To solve this problem, four corners of lower die are arranged in
The nitrogen gas spring of arrangement jacks up, and balances upper mold stress.
As shown in Figures 6 and 7, using bottom plate after the molding U-shaped automobile of the mould structure, reduce scrap area, improve material
Expect utilization rate.Floor open side is supplemented without technique afterwards, using the flowing of upper binder control blank, drawing after finally having been formed at this
Part.The blank dimension needed is 1530mm*930mm*0.7mm (material is thick), and the net weight of part is 6.9030Kg, it follows that the part
Stock utilization is 88.29%, relatively tradition get out of a predicament or an embarrassing situation process program promoted material use 5.76%=(88.29%-
82.53%), single vehicle cost is 37.26 yuan, and single-piece saves 1.64 yuan.A situation of selling well vehicle of justing think produces 500000, or the more money per year
Vehicle, the social value of generation are very large.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way
Limitation, if use the improvement for the various unsubstantialities that conception and technical scheme of the invention carry out, or it is not improved will
Conception and technical scheme of the invention directly apply to other occasions, within the scope of the present invention.
Claims (6)
1. a kind of mould structure for U-shaped part punching press, including cavity plate and punch-pin, the cavity plate is located at the top of punch-pin, described
Punch-pin is equipped with movable lower die blank holder far from U-shaped part open end side, it is characterised in that:It is U-shaped that punch-pin is corresponded on the cavity plate
Part open end is equipped with movable upper binder block;
The cavity plate is equipped with groove, and the top movable of upper binder block is set in a groove, between cavity plate and the top of upper binder block
Equipped with elastic element;
The slot bottom of the groove is equipped with the limited block for limiting to upper binder block.
2. being used for the mould structure of U-shaped part punching press as described in claim 1, it is characterised in that:The punch-pin is set on the lower die seat,
Lower die holder is equipped with the mandril of support driving lower die blank holder.
3. being used for the mould structure of U-shaped part punching press as described in claim 1, it is characterised in that:The elastic element is nitrogen bullet
Spring.
4. being used for the mould structure of U-shaped part punching press as described in claim 1, it is characterised in that:The side of the upper binder block with
Guide plate is equipped between the cell wall of groove.
5. being used for the mould structure of U-shaped part punching press as described in claim 1, it is characterised in that:On the top of the upper binder block
Equipped with work caging bolt, cavity plate is equipped with the through-hole that the bar portion of work caging bolt passes through.
6. being used for the mould structure of U-shaped part punching press as claimed in claim 5, it is characterised in that:It is set at the top of the upper binder block
There is safe spacing bolt, cavity plate is equipped with the hole that the bar portion of safe spacing bolt passes through, and the length of safe spacing bolt is greater than work
Make the length of caging bolt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610856201.0A CN106424354B (en) | 2016-09-28 | 2016-09-28 | A kind of mould structure for U-shaped part punching press |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610856201.0A CN106424354B (en) | 2016-09-28 | 2016-09-28 | A kind of mould structure for U-shaped part punching press |
Publications (2)
Publication Number | Publication Date |
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CN106424354A CN106424354A (en) | 2017-02-22 |
CN106424354B true CN106424354B (en) | 2018-11-16 |
Family
ID=58170538
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610856201.0A Active CN106424354B (en) | 2016-09-28 | 2016-09-28 | A kind of mould structure for U-shaped part punching press |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108672584B (en) * | 2018-05-04 | 2020-05-08 | 奇瑞汽车股份有限公司 | Stamping waste collection device |
CN113617917B (en) * | 2021-07-20 | 2024-04-02 | 岚图汽车科技有限公司 | Forming method of forming die of aluminum hood inner plate |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005021945A (en) * | 2003-07-03 | 2005-01-27 | Hirotec Corp | Metallic mold for press-forming and method for producing panel using it |
CN201823824U (en) * | 2010-07-15 | 2011-05-11 | 联伟汽车零部件(重庆)有限公司 | Working part of local drawing and forming mould of automobile longitudinal beam front section rear cover plate |
JP2013035002A (en) * | 2011-08-04 | 2013-02-21 | Toyota Auto Body Co Ltd | Press die |
CN103801624A (en) * | 2014-03-10 | 2014-05-21 | 安徽江淮汽车股份有限公司 | Outside door panel die |
CN105478596A (en) * | 2016-02-02 | 2016-04-13 | 奇瑞汽车股份有限公司 | Complex-surface multi-pass drawing die structure |
-
2016
- 2016-09-28 CN CN201610856201.0A patent/CN106424354B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005021945A (en) * | 2003-07-03 | 2005-01-27 | Hirotec Corp | Metallic mold for press-forming and method for producing panel using it |
CN201823824U (en) * | 2010-07-15 | 2011-05-11 | 联伟汽车零部件(重庆)有限公司 | Working part of local drawing and forming mould of automobile longitudinal beam front section rear cover plate |
JP2013035002A (en) * | 2011-08-04 | 2013-02-21 | Toyota Auto Body Co Ltd | Press die |
CN103801624A (en) * | 2014-03-10 | 2014-05-21 | 安徽江淮汽车股份有限公司 | Outside door panel die |
CN105478596A (en) * | 2016-02-02 | 2016-04-13 | 奇瑞汽车股份有限公司 | Complex-surface multi-pass drawing die structure |
Also Published As
Publication number | Publication date |
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CN106424354A (en) | 2017-02-22 |
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