CN106424031A - Novel pipe cleaning device and method - Google Patents
Novel pipe cleaning device and method Download PDFInfo
- Publication number
- CN106424031A CN106424031A CN201611179470.4A CN201611179470A CN106424031A CN 106424031 A CN106424031 A CN 106424031A CN 201611179470 A CN201611179470 A CN 201611179470A CN 106424031 A CN106424031 A CN 106424031A
- Authority
- CN
- China
- Prior art keywords
- scraper
- pipe
- drying
- pipeline
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000012544 monitoring process Methods 0.000 claims abstract description 19
- 238000005507 spraying Methods 0.000 claims abstract description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 9
- 206010028980 Neoplasm Diseases 0.000 claims description 8
- 230000009193 crawling Effects 0.000 claims description 8
- 230000003628 erosive effect Effects 0.000 claims description 7
- 210000003437 trachea Anatomy 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000003973 paint Substances 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/0436—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided with mechanical cleaning tools, e.g. scrapers, with or without additional fluid jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a novel pipe cleaning device. The novel pipe cleaning device comprises a traction machine and a descaling module connected in sequence; a drying module and pipe monitoring equipment are arranged behind the descaling module; the descaling module is a hollow structure provided with a water spraying hole, and is connected with a high-pressure water pump through a water pipe; the drying module is connected with an air heater through an air pipe; and the traction machine, the descaling module, the drying module and the pipe monitoring equipment are connected by connecting pieces. The invention further discloses a novel pipe cleaning method. The novel pipe cleaning device has the advantages of high adaptability, simple equipment, good cleaning effect and capability of immediately coating corrosion-resistance paint after cleaning.
Description
Technical field
The present invention relates to pipeline cleaning field, particularly to a kind of new tube cleaning arrangement and method.
Background technology
Water supply network is important civilian infrastructure, is the important ingredient of water supply system, after running all the year round
Pipeline be also easy to produce corrosion, irregular growth ring can be gradually formed along inner-walls of duct, it be feedwater piping inwall by precipitate,
The mixture that corrosion thing, glutinous dirt and biomembrane be combined with each other, growth ring not only results in the secondary pollution of water quality and meeting
The pipeline cross-section of river is made to reduce, resistance coefficient increases, and directly affects water passing capacity and the pressure of supply water of pipeline, how effectively to remove
Growth ring on feedwater piping inwall, becomes a great problem of the national Ge great water undertaking of puzzlement, has to thoroughly solve
Realistic problem.
As patent of invention CN103721985A disclose a kind of tube cleaning arrangement it is characterised in that include body, by machine
Body drive arbor, the scale removal head being arranged on arbor front end, the turbine being arranged on arbor, be arranged on body sidepiece guiding knot
Structure, the electric wire being connected with body, the releasing box being arranged on official road, scale removal head is cone emery wheel or scraper；The leading of body sidepiece
Include leg, positive pentagon support to structure, on support same plane, circumference is evenly equipped with five support sleeve pipes, leg is connect with tube wall
Contravention is provided with some grooves, and opposite side is provided with the leg spring stack for inserting corresponding support sleeve pipe, support sleeve pipe and leg bullet
It is provided with elastic construction between spring post；It is provided with electric wire axle and steel wire axle, electric wire axle and steel wire for hollow structure in axle in releasing box
Axle pass through bearing and water seal spacing on releasing box；Releasing box both sides are run through at electric wire axle two ends, and in the middle part of electric wire axle, outer wall is provided with
The wire hole communicating with the hollow structure of electric wire axle, electric wire axle one end is provided with the measurement line of coiling, and the electric wire axle other end is provided with absolutely
Edge ring, dead ring is provided with carbon brush, and the electric wire being coiled on electric wire axle is connected with carbon brush through wire hole through hollow structure；Steel
Releasing box is run through in wherein one end of silk axle, and this end is provided with control hole, and on steel wire axle, disk has the end of steel wire, steel wire and body
It is connected.Although it is carried out to pipeline by the way of purely mechanic, yet suffer from following defect：This device is only with one
Individual turbine carries out pipeline cleaning it is impossible to effectively wash the erosion on inwall, and cleaning performance is not good, and in device containing electricity
Line and steel wire, once fracture can bring and much unnecessary trouble in cleaning process, in addition, be not dried knot in device
Structure, will wait a period of time just can carry out the work of follow-up coating anticorrosive paint it is impossible to effectively save time, structure after cleaning
Excessively simple, feature is not very strong.
Therefore, it is badly in need of a kind of strong adaptability in prior art, equipment is simple, cleaning performance is good and can be at once after cleaning
The tube cleaning arrangement of coating anticorrosive paint.
Content of the invention
The technical problem of all solutions of the present invention is to provide that a kind of strong adaptability, equipment is simple, cleaning performance is good and clearly
The tube cleaning arrangement of anticorrosive paint can be coated at once after washing.
In order to achieve the above object, the technical scheme is that：
A kind of new tube cleaning arrangement, including the traction machine being sequentially connected and scale removal assembly it is characterised in that described scale removal
The disposed behind of assembly has drying assembly and pipe monitoring equipment, and described scale removal assembly is hollow structure, is provided with hole for water spraying, described
Scale removal assembly is connected by water pipe with high-pressure hydraulic pump, and described drying assembly is connected with hot-air blower by trachea, described traction machine, removes
It is all to be connected with connector between dirty assembly, drying assembly and pipe monitoring equipment.
Further, scale removal assembly includes the first scraper, the second scraper and disk.
Further, the first scraper and the second scraper are switchblade, and switchblade can also be carried out according to the diameter change of pipeline
Flexible, the first scraper is less than the second scraper diameter and length is long, and the effect of the first thin and long scraper is first will be miscellaneous in pipeline
Thing carries out preliminary removing, preferably enters pipeline in order to assembly below and is carried out work.
Further, the middle setting of disk has plastic disk, and plastic disk front and back is the method more a little bit smaller than pipe diameter
Blue disk, two screw used for flange discs connections are clipped in the middle plastic disk, and plastic disk can occur when running into hard corrosion thing
A little deformation, can make that disk carries out by a small margin is flexible.
Further, dry assembly include Drying and high-density sponge, high-density sponge be used for draw leave water stain.
Further, the surface perforate of Drying, the hot blast in hot-air blower is sprayed onto on tube wall by the perforate on Drying surface
Carry out drying work.
Further, pipe monitoring equipment is that X5-HS pipeline CCTV detects robot, and X5-HS pipeline CCTV detects robot
Including：Pipe crawling device, electric cable coil and main control computer, described pipe crawling device is provided with photographic head.
Further, connector is hinge.
Further, traction machine is pulling winch, pulling winch be divided into manually, electrically with 3 kinds of hydraulic pressure, preferably electric traction
Winch.
A kind of new pipeline cleaning method is it is characterised in that comprise the following steps：
Start traction machine, scale removal assembly, drying assembly and pipe monitoring equipment sequentially enter pipeline to be cleaned；
During advancing, the first scraper and the second scraper remove the rust tumor on tube wall, and the first scraper and the second scraper are hollow
Structure, water under high pressure can be sprayed in the hole on surface, and for removing the erosion of tube wall, the first scraper and the second scraper are scraped by disk
Rust tumor and the erosion that flows down of high-pressure water shot take pipeline out of, Drying is used for drying tube wall, and high-density sponge is used for drawing to be lost
Stay is water stain；
Detect the cleaning situation of tube wall by pipe monitoring equipment.
Further, follow-up pipeline coating work can directly be carried out after cleaning.
Compared with prior art, advantages of the present invention and good effect are：
1st, the present invention is provided with drying assembly, pipeline can be dried after cleaning pipeline, can be direct after cleaning
Pipeline is coated with the work of anti-corrosion material, without waiting for, save the time, improve overall work efficiency.
2nd, the first scraper is less than the second scraper and long, inner-walls of duct debris, rust tumor too many when, scraper above is permissible
First pipeline is led to, makes device smoothly current in pipeline, scraper below further carries out eliminating rust, remove impurity work,
Such scavenging effect is more preferable.
3rd, the first scraper and the second scraper are hollow structure, and are connected with high-pressure hydraulic pump by high-pressure water pipe, using spray
The rust tumor that the water under high pressure shooting out carries over to tube wall is further cleaned.
4th, the first scraper and the second scraper are switchblade, freely can be stretched according to the diameter of pipeline.
5th, the present invention is provided with pipe monitoring equipment, detects the cleaning situation of tube wall by pipe monitoring equipment.
6th, present device, simply it is easy to operation, has good adaptability.
Brief description
Fig. 1 is a kind of structural representation of new tube cleaning arrangement of this explanation.Specific embodiment
In order to be better understood by the purpose of the present invention, structure and function, below in conjunction with the accompanying drawings, a kind of new pipe to the present invention
Road cleaning device and method do further detailed description.
As shown in figure 1, a kind of new tube cleaning arrangement of the present invention, including the traction machine 1 being sequentially connected and scale removal
Assembly 2, the disposed behind of scale removal assembly has drying assembly 3 and pipe monitoring equipment 4, and described scale removal assembly 2 is hollow structure, if
There is hole for water spraying, described scale removal assembly 2 is connected by water pipe with high-pressure hydraulic pump 5, described drying assembly 3 passes through trachea and hot-air blower 9
It is connected, be all to be connected with connector between described traction machine 1, scale removal assembly 2, drying assembly 3 and pipe monitoring equipment 4.
Further, scale removal assembly 2 includes the first scraper 21, the second scraper 22 and disk 23.
Further, the first scraper 21 and the second scraper 22 are switchblade, can be stretched according to the diameter change of pipeline,
First scraper, 21 to the second scraper, 22 diameters are little and length is long, and the effect of the first thin and long scraper 21 is first will be miscellaneous in pipeline
Thing carries out preliminary removing, preferably enters pipeline in order to assembly below and is carried out work.
Further, the middle setting of disk 23 has plastic disk, and plastic disk front and back is more a little bit smaller than pipe diameter
Ring flange, two screw used for flange discs connections are clipped in the middle plastic disk, and plastic disk can be sent out when running into hard corrosion thing
Raw a little deformation, can make that disk carries out by a small margin is flexible.
Further, dry assembly 3 and include Drying 31 and high-density sponge 32, high-density sponge 32 is used for what absorption was left
Water stain.
Further, the surface perforate of Drying 31, the hot blast in hot-air blower 3 is sprayed onto pipe by the perforate on Drying 31 surface
Drying work is carried out on wall.
Further, pipe monitoring equipment 4 is that X5-HS pipeline CCTV detects robot, and X5-HS pipeline CCTV detects robot
Including：Pipe crawling device 41, electric cable coil 42 and main control computer 43, described pipe crawling device 41 is provided with photographic head.
Further, connector is hinge.
Further, traction machine 1 is pulling winch, pulling winch be divided into manually, electrically with 3 kinds of hydraulic pressure, preferably electronic lead
Draw winch.
A kind of new pipeline cleaning method of the present invention comprises the following steps as shown in Figure 1：
Start traction machine 1, scale removal assembly 2, drying assembly 3 and pipe monitoring equipment 4 sequentially enter pipeline to be cleaned.
During advancing, the first scraper 21 and the second scraper 22 scrape off the rust tumor on tube wall, the first scraper 21 and second
Scraper 22 is hollow structure, is connected with high-pressure hydraulic pump by high-pressure water pipe, surface is provided with hole, the hole spray by surface for the water under high pressure
It is mapped on tube wall, for removing the erosion of tube wall, rust tumor and height that the first scraper 21 and the second scraper 22 are scraped by disk 23
Erosion under pressure water jet takes pipeline out of, and the thermal current that hot-air blower 6 produces reaches Drying 31 by trachea, Drying 31
Surface perforate, for drying tube wall, high-density sponge 32 be used for draw carry over water stain.
Detect the cleaning situation of tube wall by pipe monitoring equipment 4, on pipe crawling device 41, photographic head is by the cleaning of pipeline
Situation is filmed, and is transferred to the main control computer 43 on backstage, by main control computer 43 can direct viewing to tube wall cleaning situation,
Creeping with pipe crawling device, electric cable box 42 carries out setting-out work.
Further, follow-up pipeline coating work can directly be carried out after cleaning.
Ultimate principle, principal character and the advantages of the present invention of the present invention have been shown and described above.The technology of the industry
, it should be appreciated that the present invention is not restricted to the described embodiments, the simply explanation described in above-described embodiment and description is originally for personnel
Invention principle, without departing from the spirit and scope of the present invention the present invention also have various changes and modifications, these change
Change and improvement both falls within scope of the claimed invention.Claimed scope by appending claims and its
Equivalent defines.
Claims (10)
1. a kind of new tube cleaning arrangement, including the traction machine being sequentially connected and scale removal assembly it is characterised in that described remove
The disposed behind of dirty assembly has drying assembly and pipe monitoring equipment, and described scale removal assembly is hollow structure, is provided with hole for water spraying, institute
State scale removal assembly to be connected by water pipe with high-pressure hydraulic pump, described drying assembly is connected with hot-air blower by trachea, described traction machine,
It is connected with connector between scale removal assembly, drying assembly and pipe monitoring equipment.
2. a kind of new tube cleaning arrangement according to claim 1 is it is characterised in that described scale removal assembly includes
First scraper, the second scraper and disk.
3. a kind of new tube cleaning arrangement according to claim 2 is it is characterised in that described first scraper and second
Scraper is switchblade, and described first scraper is less than the second scraper diameter and length is long.
4. a kind of new tube cleaning arrangement according to claim 2 is it is characterised in that the middle setting of described disk
There is plastic disk, can make that disk carries out by a small margin is flexible.
5. a kind of new tube cleaning arrangement according to claim 1 is it is characterised in that described drying assembly includes drying
Dry cylinder and high-density sponge.
6. a kind of new tube cleaning arrangement according to claim 4 is it is characterised in that the surface of described Drying is opened
Hole.
7. a kind of new tube cleaning arrangement according to claim 1 is it is characterised in that described pipe monitoring equipment is
X5-HS pipeline CCTV detects robot, and described X5-HS pipeline CCTV detection robot includes：Pipe crawling device, electric cable coil
And main control computer, described pipe crawling device is provided with photographic head.
8. a kind of new tube cleaning arrangement according to claim 1 is it is characterised in that described connector is hinge.
9. a kind of new tube cleaning arrangement according to claim 1 is it is characterised in that described traction machine is traction strand
Car.
10. a kind of new pipeline cleaning method is it is characterised in that comprise the following steps：
Start traction machine, scale removal assembly, drying assembly and pipe monitoring equipment sequentially enter pipeline to be cleaned；
During advancing, scraper removes the rust tumor on tube wall, and scraper is hollow structure, and water under high pressure can be sprayed in the hole on surface,
For removing the erosion of tube wall, rust tumor that scraper is scraped by disk and the erosion that high-pressure water shot flows down take pipeline out of, dry
Cylinder be used for drying tube wall, high-density sponge be used for draw carry over water stain；
Detect the cleaning situation of tube wall by pipe monitoring equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611179470.4A CN106424031A (en) | 2016-12-19 | 2016-12-19 | Novel pipe cleaning device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611179470.4A CN106424031A (en) | 2016-12-19 | 2016-12-19 | Novel pipe cleaning device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106424031A true CN106424031A (en) | 2017-02-22 |
Family
ID=58215096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611179470.4A Pending CN106424031A (en) | 2016-12-19 | 2016-12-19 | Novel pipe cleaning device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106424031A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107931265A (en) * | 2017-12-14 | 2018-04-20 | 阳江喜之郎果冻制造有限公司 | Remove the method and system of pipeline incrustation scale |
| CN108326053A (en) * | 2017-12-22 | 2018-07-27 | 宁波科尼管洁净科技有限公司 | Pipe cleaning equipment and its cleaning method |
| CN109261663A (en) * | 2018-12-04 | 2019-01-25 | 张若玮 | The towed cleaner of electric power hidden pipe |
| CN109622317A (en) * | 2019-02-22 | 2019-04-16 | 卢保明 | A kind of machining tubing spray painting prosthetic device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2220319A1 (en) * | 1973-03-07 | 1974-10-04 | Travaux Publics Ferrov Mosella | Piping main dry cleaning process - uses cutting implement reciprocating inside pipe |
| CN2923071Y (en) * | 2006-05-30 | 2007-07-18 | 天津钢管集团有限公司 | Automatic clearing device for internal surface of petroleum sieving pipe |
| CN201676859U (en) * | 2010-05-21 | 2010-12-22 | 北京京东方光电科技有限公司 | Vacuum line cleaning device and system |
| CN103968188A (en) * | 2014-04-19 | 2014-08-06 | 浙江中博信息工程有限公司 | Air conditioner pipeline detecting and cleaning system |
| CN203862633U (en) * | 2014-05-28 | 2014-10-08 | 田广文 | High-pressure air pulse pipeline washing and coating device |
| CN105964636A (en) * | 2016-07-16 | 2016-09-28 | 张�浩 | Gasoline pipeline inner wall cleaning and drying intelligent integrated machine |
| CN206286288U (en) * | 2016-12-19 | 2017-06-30 | 上海城市水资源开发利用国家工程中心有限公司 | A kind of new tube cleaning arrangement |
-
2016
- 2016-12-19 CN CN201611179470.4A patent/CN106424031A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2220319A1 (en) * | 1973-03-07 | 1974-10-04 | Travaux Publics Ferrov Mosella | Piping main dry cleaning process - uses cutting implement reciprocating inside pipe |
| CN2923071Y (en) * | 2006-05-30 | 2007-07-18 | 天津钢管集团有限公司 | Automatic clearing device for internal surface of petroleum sieving pipe |
| CN201676859U (en) * | 2010-05-21 | 2010-12-22 | 北京京东方光电科技有限公司 | Vacuum line cleaning device and system |
| CN103968188A (en) * | 2014-04-19 | 2014-08-06 | 浙江中博信息工程有限公司 | Air conditioner pipeline detecting and cleaning system |
| CN203862633U (en) * | 2014-05-28 | 2014-10-08 | 田广文 | High-pressure air pulse pipeline washing and coating device |
| CN105964636A (en) * | 2016-07-16 | 2016-09-28 | 张�浩 | Gasoline pipeline inner wall cleaning and drying intelligent integrated machine |
| CN206286288U (en) * | 2016-12-19 | 2017-06-30 | 上海城市水资源开发利用国家工程中心有限公司 | A kind of new tube cleaning arrangement |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107931265A (en) * | 2017-12-14 | 2018-04-20 | 阳江喜之郎果冻制造有限公司 | Remove the method and system of pipeline incrustation scale |
| CN108326053A (en) * | 2017-12-22 | 2018-07-27 | 宁波科尼管洁净科技有限公司 | Pipe cleaning equipment and its cleaning method |
| CN109261663A (en) * | 2018-12-04 | 2019-01-25 | 张若玮 | The towed cleaner of electric power hidden pipe |
| CN109622317A (en) * | 2019-02-22 | 2019-04-16 | 卢保明 | A kind of machining tubing spray painting prosthetic device |
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| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170222 |
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| RJ01 | Rejection of invention patent application after publication |