CN106422956A - Tube chain type loading homogenizing system - Google Patents

Tube chain type loading homogenizing system Download PDF

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Publication number
CN106422956A
CN106422956A CN201611096358.4A CN201611096358A CN106422956A CN 106422956 A CN106422956 A CN 106422956A CN 201611096358 A CN201611096358 A CN 201611096358A CN 106422956 A CN106422956 A CN 106422956A
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CN
China
Prior art keywords
chain
tube chain
conveyer device
pipe
chain conveyer
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Granted
Application number
CN201611096358.4A
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Chinese (zh)
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CN106422956B (en
Inventor
朱惯森
朱国战
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Zhengzhou Mingzhu Industry Co Ltd
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Zhengzhou Mingzhu Industry Co Ltd
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Priority to CN201611096358.4A priority Critical patent/CN106422956B/en
Publication of CN106422956A publication Critical patent/CN106422956A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/88Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/892Forming a predetermined ratio of the substances to be mixed for solid materials, e.g. using belts, vibrations, hoppers with variable outlets or hoppers with rotating elements, e.g. screws, at their outlet

Abstract

The invention discloses a tube chain type loading homogenizing system, comprising a raw material silo, a mixing homogenizing silo and three groups of tube chain conveying devices; structures of the three groups of tube chain conveying devices are the same, and the three groups of tube chain conveying devices include vertical tube chain conveying devices, upper horizontal tube chain conveying devices and lower horizontal tube chain conveying devices; the vertical tube chain conveying devices are vertically arranged at the left side of the mixing homogenizing silo, the upper horizontal tube chain conveying devices are horizontally arranged at the upper part of the mixing homogenizing silo, and the lower horizontal tube chain conveying devices are horizontally arranged beneath the mixing homogenizing silo; the mixing homogenizing silo includes several groups of mixing homogenizing silos fixed on the group side by side; in conclusion, different batches of materials are homogenized in several mixing silos under the driving of three tube chain conveying devices, thus the whole framework design is reasonable, the operation step is simple; materials are fully homogenized by using the circular tube chain, production quality of aluminium oxide polishing powder is guaranteed, and the practicability is strong.

Description

Pipe chain-type loading homogenization system
Technical field
The invention belongs to raw material homogenizing technology field is and in particular to a kind of pipe chain-type loading homogenization system.
Background technology
In the commercial production of aluminum oxide polishing powder, it is frequently encountered situation blended together for fecula body, does not only have The situation that different product blends, even same product, when material stores in storage tank, because different teams and groups are produced, Product batches are different, and material physical and chemical performance such as particle size distribution etc. also can be slightly different, if directly produced using fecula, just Serious impact can be caused it is therefore desirable to material in tank is carried out with abundant homogenizing process to polishing powder finished product;At traditional homogenizing Reason step is complex, and it is big to consume energy, homogenizing high cost.
Content of the invention
The present invention in order to solve weak point of the prior art, provides that a kind of overall architecture is reasonable in design, operating procedure Simply, using circulation pipe chain make the abundant homogenizing of material, ensure that later stage aluminum oxide polishing powder production quality pipe chain-type loading Homogenization system.
For solving above-mentioned technical problem, the present invention adopts the following technical scheme that:Pipe chain-type loading homogenization system, including raw material Storehouse, blended homogenizing storehouse and three groups of pipe chain conveyer devices, the structure of three groups of pipe chain conveyer devices is identical, three groups of pipe chain conveyer device bags Include vertical tube chain conveyer device, upper horizontal tube chain conveyer device and lower horizontal tube chain conveyer device, vertical tube chain conveyer device hangs down Directly it is arranged on the left side in blended homogenizing storehouse, upper horizontal tube chain conveyer device is horizontally set on the top in blended homogenizing storehouse, lower level Pipe chain conveyer device is horizontally set on the lower section in blended homogenizing storehouse;Blended homogenizing storehouse includes some groups and fixes on the ground side by side Blended homogenizing feed bin;
The discharging opening of raw material cabin is connected with the bottom of vertical tube chain conveyer device by feed conduit, feed conduit be obliquely installed and The charging aperture of feed conduit is higher than discharging opening, and the upper end of vertical tube chain conveyer device is defeated with upper horizontal tube chain by upper feeding pipe The left side sending device connects, and the lower end of vertical tube chain conveyer device is by lower feeding pipe and lower horizontal tube chain conveyer device Left side connects, and the upper end of vertical tube chain conveyer device is higher than the left end of upper horizontal tube chain conveyer device, vertical tube chain conveying dress The lower end put is less than the left end of lower horizontal tube chain conveyer device;The top of every group of blended homogenizing feed bin is all by one group of quantitative weighing Mechanism is connected with upper horizontal tube chain conveyer device, the bottom of every group of blended homogenizing feed bin all by one group adjust shedding mechanism with Horizontal tube chain conveyer device connects.
Lower horizontal tube chain conveyer device include left installation case, right installation case, reducing motor, drive sprocket, driven sprocket and Pipe chain rate of tension governor motion, left installation case fixation is located at the left side in blended homogenizing storehouse, and right installation case fixation is located at blended homogenizing The right side in storehouse, reducing motor be assemblied in left installation case on, left installation case and right installation case between be provided with two horizontally disposed defeated Send pipeline, wherein one conveyance conduit is located at the surface of an other conveyance conduit;Drive sprocket is fixed on reducing motor On main shaft, right installation case is provided with chain releasing protection mechanism;Pipe chain rate of tension governor motion includes framework, screw rod and four water The slide rail of flat setting, two of which slide rail is fixed on right installation case front inner wall, and two other slide rail is fixed on right installation case On rear side inwall, framework is slidably arranged between four slide rails, and the front side of framework and rear side are fixed with a bearing block respectively, Screw rod level is located on the right side tank wall of right installation case, and the left end of screw rod is fixed on the right side of framework, and the right-hand member of screw rod is stretched Go out the right right side tank wall installing case, the right side tank wall of right installation case is fixed with the stop collar being located on screw rod, on screw rod It is arranged with spring and opening towards left gland, the left side of spring is located in stop collar, and the right side of spring is located in gland, on screw rod It is threaded with the adjusting nut on the right side of gland, the left end of spring and right-hand member right side tank wall and the pressure with right installation case respectively The inwall top pressure cooperation of lid;Driven sprocket is rotatably connected on two bearing blocks, the centrage position of drive sprocket and driven sprocket Arrange in sustained height and all along anterior-posterior horizontal, drive sprocket is in transmission connection with driven sprocket by chain, chain is spaced all Even it is provided with several circular scraper plates;Chain and all of scraper plate are respectively positioned in two conveyance conduits;Chain is by several chain links It is formed by connecting, each chain link is all run-track shaped in stadium;
Chain releasing protection mechanism includes limit switch, rotating bar and two groups of actuating mechanisms, and limit switch is fixed on right installation case Tank wall on, limit switch be located at left install case on the circuit of reducing motor on;Rotating bar rotates along anterior-posterior horizontal direction and inserts It is located at right installation upper box part, one end of rotating bar is fixed with the touching bar with limit switch cooperation, and two groups of actuating mechanisms are respectively It is arranged on the front-end and back-end of rotating bar, scraper plate is located between two groups of actuating mechanisms, and actuating mechanism includes touch pole, touch pole Upper end is fixed with installation set, and installation set is set in rotating bar, and installation set is provided with the fastening spiral shell with the cooperation of rotating bar top pressure Bolt;Scraper plate is located between two touch poles;
Scraper plate includes connection strap, the semicircular plate of lower connection strap and two physical dimension all sames, and semicircular plate offers Upper circular hole and lower circular hole, upper circular hole and lower circular hole are located at the both sides up and down in the center of circle of semicircular plate, right before and after two semicircular plates Claim setting, two semicircular plates are encircled into disc-shaped structure, and the joint between two semicircular plates is provided with two and is used for wearing The perforation of chain link, is provided with elastic washer between chain link outer wall and perforation inwall, the two ends of upper connection strap are bolted respectively On two between circular hole, the two ends of lower connection strap are bolted between two lower circular holes respectively;The semicircle of front side The trailing flank of plate is provided with fin bar along its length, and the leading flank of the semicircular plate of rear side is provided with bar-shaped trough along its length, convex Rib stretches into and is assemblied in bar-shaped trough.
Quantitative weighing mechanism includes being fixed on the weighing cabin above blended homogenizing feed bin, upper horizontal tube chain conveyer device defeated Send pipeline to pass through the first pipeline to be connected with the charging aperture of weighing cabin, the first pipeline is provided with gravity type Quantitative dosing valve, weighing cabin Discharging opening be connected with the top of blended homogenizing feed bin by second pipe, second pipe is provided with the first Star-like unloader;
It is in rectangular structure and clack box penetrating up and down that gravity type Quantitative dosing valve includes profile, and clack box is provided with two groups of gravity controls Valve board assembly processed, two groups of GRAVITY CONTROL valve board assemblies are symmetricly set on the left and right sides of clack box, the GRAVITY CONTROL valve plate group in left side Part includes valve plate, and the left side tank wall of clack box offers elongated hole, and valve plate is located in long in the hole and valve plate is by being arranged on long in the hole Hinge clack box left side tank wall, the front side edge edge of valve plate and rear lateral edge front inner wall and the rear side with clack box respectively Inwall fits, and the left side of valve plate is provided with balancing weight;The valve plate right edge in left side is joined with the left side edge top pressure of right side valve plate Close;The front side edge edge of two pieces of valve plates and rear lateral edge are equipped with compensating wear-resistant sealing strip.
Adjust shedding mechanism include connect hopper, connect hopper upper and lower respectively with lower horizontal tube chain conveyer device The connection of two conveyance conduits, the top connecting hopper is connected with the discharging opening of blended homogenizing feed bin by the 3rd pipeline, the 3rd It is sequentially provided with Hand-operated butterfly valve and the second Star-like unloader along Flow of Goods and Materials direction, the side of the 3rd pipeline is connected with bypass on pipeline Pipeline.
Blended homogenizing feed bin includes warehouse, and warehouse top profile is cylinder, and the bottom of warehouse is inverted cone-shaped structure, warehouse Bottom closure, the bottom of warehouse is connected with mixing cabin, is provided with one and blends central canal and the six roots of sensation blends arm in warehouse, one Root blends central canal and upper end all fixations of six roots of sensation blending arm are located at warehouse top inner wall, blends central canal along the center of warehouse Line is vertically arranged, and the six roots of sensation blends arm uniform vertical and is arranged in around blending central canal, blends central canal and the six roots of sensation blends arm Tube wall on be laid with material hole, blend central canal and the six roots of sensation and blend in arm and be equipped with separation board component, separating board component will manage Inner chamber be separated into three parts, separate board component and include three pieces of baffle plates, the side edge of three pieces of baffle plates links together, three pieces of gears The opposite side edge of plate is separately fixed on inside pipe wall, and the angle between adjacent two pieces of baffle plates is 120 °, and every piece of baffle plate is all opened It is provided with a through hole, the through hole blending on central canal and six roots of sensation blending arm is located at differing heights respectively;Blend central canal lower end Stretch out warehouse bottom to be connected with mixing cabin, the lower end that the six roots of sensation blends arm is stretched out the inverted cone-shaped structure of warehouse and passed through one respectively Connecting pipe is connected with mixing cabin;The discharging opening of mixing cabin is connected with the 3rd pipeline;It is provided with anti-bridge formation mechanism in mixing cabin;
Anti- bridge formation mechanism includes upper holder, lower fixed frame and rotating shaft, and upper holder is fixed on mixing cabin upper inside walls, lower fixation Frame is fixed on inwall on the downside of mixing cabin, and rotating shaft is vertically arranged, and the upper end of rotating shaft is rotatably connected on upper holder by bearing, turns The lower end of axle is rotatably connected on lower fixed frame by bearing, and rotating shaft is provided with helical blade, the outer rim of helical blade and blending Storehouse inwall fits, and the top and bottom of rotating shaft are equipped with torsion spring, and rotating shaft is provided with rope sheave, and mixing cabin outer upper is fixed with Leading block, the cotton rope end on rope sheave passes mixing cabin and is connected with handle after bypassing leading block.
Using technique scheme, the present invention to the process of the homogenizing process of material is:First raw material are put into raw material In storehouse, then raw material drop in the conveyance conduit of vertical tube chain conveyer device from raw material cabin, under the drive of reducing motor, main Movable sprocket drives chain drive, and raw material are brought into the delivery pipe of upper horizontal tube chain conveyer device by chain upper scraping plate along conveyance conduit In road, then raw material have respectively entered blended homogenizing feed bin by some groups of quantitative weighing mechanisms, and wherein raw material first pass through One pipeline enters weighing cabin, and then weighing cabin is weighed to raw material, after reaching constant weight, discharges raw material, raw material enter the Two pipelines, then enter in the warehouse of blended homogenizing feed bin, raw material in warehouse and are mixed in the presence of the first Star-like unloader Complete in mixed storehouse to blend, the raw material after then completing to blend pass through the 3rd pipeline and enter in the presence of the second Star-like unloader Connect in hopper, under the drive of the scraper plate of lower horizontal tube chain conveyer device, raw material are again introduced into vertical tube chain conveyer device In conveyance conduit, and then circulate blending, finally quantitative homogenizing ground distributes raw material in each warehouse;
During whole homogenizing, gravity type Quantitative dosing valve can be by the decentralization of material dosing, when the weight of raw material reaches During certain value, by the action of gravity of itself, two valve plates are opened, and material falls from the bottom of clack box, then in the work of balancing weight With under, two pieces of valve plates re-close, and the front side edge edge of two pieces of valve plates and rear lateral edge are equipped with compensating wear-resistant sealing strip, compensating wear-resistant sealing strip For sealing the gap between valve plate and clack box inwall;Pipe chain rate of tension governor motion can be adjusted to the rate of tension of pipe chain Save, the method for concrete regulation is:By position on screw rod for the travelling nut, screw rod is made to pull the right position installing case inner pedestal Putting, thus changing the position of driven sprocket, so that the rate of tension of chain is changed;Scraper plate is by the semicircle of two physical dimension all sames Plate forms, and two semicircular plates are bolted on chain, and this particular design is easily installed and dismantles;In addition, chain takes off The protection mechanism that falls can prevent in the course of the work with protection chains, and chain departs from sprocket wheel, and its concrete protection philosophy is:Work as chain When departing from driven sprocket to sprocket wheel side, chain continues to move to, and scraper plate will certainly touch touch pole, and touch pole then drives rotation Bar turns an angle, and touching bar touches limit switch, so that the left reducing motor installed in case quits work, to protect Chain;The mistake that raw material blend in blended homogenizing storehouse is referred to as:Raw material fall in warehouse, and then raw material lead to material path and enter in blending Heart pipe and the six roots of sensation blend in arm, due to being equipped with a component baffle assembly in blending pipe, separate board component and include three pieces of baffle plates, Three pieces of baffle plates will be separated into three parts inside blending pipe, three pieces of baffle plates are equipped with a through hole, and three through holes are located at difference Height, so the raw material of differing heights level can enter the adjacent region of baffle plate by through hole, thus it is different to complete raw material The blending of separation, the final raw material blending in central canal and six roots of sensation blending arm are entered in mixing cabin by pipeline respectively again Secondary complete blend;The specification of wherein mixing cabin is little with respect to warehouse, it is possible to the phenomenon built bridge occurs, therefore, this Invention relate to a kind of anti-bridge formation mechanism in mixing cabin, after homogenizing work a period of time, can move cotton rope to, cotton rope passes through Rope sheave drives axis of rotation, and axis of rotation drives helical blade to rotate, thus the raw material on mixing cabin inwall are scraped by helical blade Fall it is therefore prevented that arch formation.
In sum, under the drive of three pipe chain conveyer devices, the matter homogenizing making different batches is some for the present invention In individual mixing cabin, overall architecture is reasonable in design, and operating procedure is simple, make the abundant homogenizing of material using circulation pipe chain it is ensured that after The production quality of phase aluminum oxide polishing powder, practical.
Brief description
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the enlarged drawing at A in Fig. 1;
Fig. 3 is the enlarged drawing at B in Fig. 1;
Fig. 4 is the structural representation of lower horizontal tube chain conveyer device;
Fig. 5 is the structural representation of scraper plate;
Fig. 6 is the scheme of installation of chain releasing protection mechanism;
Fig. 7 is the structural representation of gravity type Quantitative dosing valve;
Fig. 8 is the structural representation of blended homogenizing feed bin;
Fig. 9 is the schematic cross-section blending central canal;
Figure 10 is the position view of the through hole of three pieces of baffle plates;
Figure 11 is the structural representation of anti-bridge formation mechanism.
Specific embodiment
As shown in figs. 1-11, the pipe chain-type loading homogenization system of the present invention, including raw material cabin 1, blended homogenizing storehouse and three groups Pipe chain conveyer device, the structure of three groups of pipe chain conveyer devices is identical, and three groups of pipe chain conveyer devices include vertical tube chain conveyer device 2nd, upper horizontal tube chain conveyer device 3 and lower horizontal tube chain conveyer device 4, vertical tube chain conveyer device 2 is vertically set on blending all Change the left side in storehouse, upper horizontal tube chain conveyer device 3 is horizontally set on the top in blended homogenizing storehouse, lower horizontal tube chain conveyer device 4 It is horizontally set on the lower section in blended homogenizing storehouse;Blended homogenizing storehouse includes some groups of blended homogenizing feed bins fixing on the ground side by side 5;
The discharging opening of raw material cabin 1 is connected with the bottom of vertical tube chain conveyer device 2 by feed conduit 53, and feed conduit 53 tilts The charging aperture of setting and feed conduit 53 is higher than discharging opening, and the upper end of vertical tube chain conveyer device 2 is by 54 points of upper feeding pipe Be not connected with the left side of upper horizontal tube chain conveyer device 3, the lower end of vertical tube chain conveyer device 2 by lower feeding pipe 55 with The left side of lower horizontal tube chain conveyer device 4 connects, and the upper end of vertical tube chain conveyer device 2 is higher than upper horizontal tube chain conveyer device 3 left end, the lower end of vertical tube chain conveyer device 2 is less than the left end of lower horizontal tube chain conveyer device 4;Every group of blended homogenizing feed bin 5 top is all connected with upper horizontal tube chain conveyer device 3 by one group of quantitative weighing mechanism 6, the bottom of every group of blended homogenizing feed bin 5 Portion is all adjusted shedding mechanism 7 by one group and is connected with lower horizontal tube chain conveyer device 4.
Lower horizontal tube chain conveyer device 4 includes left installation case 8, right installation case 9, reducing motor 10, drive sprocket 11, driven Sprocket wheel 12 and pipe chain rate of tension governor motion, left installation case 8 fixation is located at the left side in blended homogenizing storehouse, and right installation case 9 fixation sets On the right side in blended homogenizing storehouse, reducing motor 10 is assemblied on left installation case 8, is provided with two between left installation case 8 and right installation case 9 The horizontally disposed conveyance conduit of root 13, wherein one conveyance conduit 13 is located at the surface of an other conveyance conduit 13;Actively Sprocket wheel 11 is fixed on the main shaft of reducing motor 10, and right installation case 9 is provided with chain releasing protection mechanism 56;Pipe chain rate of tension is adjusted Section mechanism includes framework 17, screw rod 14 and four horizontally disposed slide rails 15, before two of which slide rail 15 is fixed on right installation case 9 On the inwall of side, two other slide rail 15 is fixed on right installation case 9 rear side inwall, framework 17 be slidably arranged in four slide rails 15 it Between, the front side of framework 17 and rear side are fixed with a bearing block 16 respectively, and screw rod 14 level is located in the right right side installing case 9 On tank wall, the left end of screw rod 14 is fixed on the right side of framework 17, and the right-hand member of screw rod 14 stretches out the right right side tank wall installing case 9, It is fixed with, on the right side tank wall of right installation case 9, the stop collar 57 being located on screw rod 14, screw rod 14 is arranged with spring 19 He Opening is located in stop collar 57 towards left gland 18, the left side of spring 19, and the right side of spring 19 is located in gland 18, on screw rod 14 It is threaded with the adjusting nut 58 positioned at gland 18 right side, the left end of spring 19 and the right-hand member right side with right installation case 9 respectively The inwall top pressure cooperation of tank wall and gland 18;Driven sprocket 12 is rotatably connected on two bearing blocks 16, drive sprocket 11 and from The centrage of movable sprocket 12 is located at sustained height and all arranges along anterior-posterior horizontal, and drive sprocket 11 passes through chain 20 and driven sprocket 12 are in transmission connection, and on chain 20, interval is uniformly provided with several circular scraper plates 21;Chain 20 and all of scraper plate 21 are respectively positioned on In two conveyance conduits 13;Chain 20 is formed by connecting by several chain links 59, and each chain link 59 is all run-track shaped in stadium;
Chain releasing protection mechanism 56 includes limit switch 60, rotating bar 61 and two groups of actuating mechanisms, and limit switch 60 is fixed on On the tank wall of right installation case 9, rotating bar 61 rotates along anterior-posterior horizontal direction and is plugged in right installation case 9 top, and the one of rotating bar 61 End is fixed with the touching bar with limit switch 60 cooperation, two groups of actuating mechanisms be separately positioned on rotating bar 61 front end and after End, scraper plate 21 is located between two groups of actuating mechanisms, and actuating mechanism includes touch pole 62, and the upper end of touch pole 62 is fixed with installation Set 63, installation set 63 is set in rotating bar 61, and installation set 63 is provided with the fastening bolt 64 with the cooperation of rotating bar 61 top pressure;Scrape Plate 21 is located between two touch poles 62;
Scraper plate 21 includes the semicircular plate 24 of connection strap 22, lower connection strap 23 and two physical dimension all sames, semicircular plate Circular hole and lower circular hole is offered, upper circular hole and lower circular hole are positioned at the both sides in the center of circle of semicircular plate 24, two semicircles on 24 It is symmetrical arranged before and after plate 24, two semicircular plates 24 are encircled into disc-shaped structure, and the joint between two semicircular plates 24 sets There are two perforation for wearing chain link 59, between chain link 59 outer wall and perforation inwall, be provided with elastic washer 65, upper connection strap 22 Two ends be bolted on respectively between two upper circular holes, the two ends of lower connection strap 23 are bolted on two respectively Between lower circular hole;The trailing flank of the semicircular plate 24 of front side is provided with fin bar 66 along its length, the semicircular plate 24 of rear side Leading flank is provided with bar-shaped trough along its length, and fin bar 66 stretches into and is assemblied in bar-shaped trough.
Quantitative weighing mechanism 6 includes being fixed on the weighing cabin 27 of blended homogenizing feed bin 5 top, upper horizontal tube chain conveyer device 3 conveyance conduit 13 is connected with the charging aperture of weighing cabin 27 by the first pipeline 28, and it is quantitative that the first pipeline 28 is provided with gravity type Baiting valve 29, the discharging opening of weighing cabin 27 is connected with the top of blended homogenizing feed bin 5 by second pipe 30, on second pipe 30 It is provided with the first Star-like unloader 31;
It is in rectangular structure and clack box 32 penetrating up and down that gravity type Quantitative dosing valve 29 includes profile, and clack box 32 is provided with two groups GRAVITY CONTROL valve board assembly, two groups of GRAVITY CONTROL valve board assemblies are symmetricly set on the left and right sides of clack box 32, the gravity control in left side Valve board assembly processed includes valve plate 33, and the left side tank wall of clack box 32 offers elongated hole, and valve plate 33 is located in long in the hole and valve plate 33 It is hinged on the left side tank wall of clack box 32 by being arranged on the bearing pin 34 of long in the hole, the front side edge edge of valve plate 33 and rear lateral edge are respectively Fit with the front inner wall of clack box 32 and rear side inwall, the left side of valve plate 33 is provided with balancing weight 35;On the right side of the valve plate 33 in left side Edge is coordinated with the left side edge top pressure of right side valve plate 33;The front side edge edge of two pieces of valve plates 33 and rear lateral edge are equipped with wear-resisting close Strip of paper used for sealing.
Adjust shedding mechanism 7 to include connecting hopper 36, the upper and lower connecting hopper 36 is defeated with lower horizontal tube chain respectively Two conveyance conduits 13 sending device 4 connect, and going out of the 3rd pipeline 37 and blended homogenizing feed bin 5 is passed through at the top connecting hopper 36 Material mouth connects, and the 3rd pipeline 37 is sequentially provided with Hand-operated butterfly valve 38 and the second Star-like unloader 39 along Flow of Goods and Materials direction, and the 3rd The side of pipeline 37 is connected with by-pass line 40.
Blended homogenizing feed bin 5 includes warehouse 41, and warehouse 41 top profile is cylinder, and the bottom of warehouse 41 is tied for inverted cone Structure, the bottom closure of warehouse 41, the bottom of warehouse 41 is connected with mixing cabin 42, is provided with a blending central canal 43 in warehouse 41 Blend arm 44 with the six roots of sensation, upper end all fixations of a blending central canal 43 and six roots of sensation blending arm 44 are located in warehouse 41 top Wall, blends central canal 43 along the central axis setting of warehouse 41, the six roots of sensation blends arm 44 uniform vertical and is arranged in blending center Around pipe 43, blend central canal 43 and the six roots of sensation blends and is laid with material hole on the tube wall of arm 44, blend central canal 43 and the six roots of sensation is mixed It is equipped with separation board component in mixed arm 44, separates board component and the inner chamber of pipe is separated into three parts, separate board component and include three Block baffle plate 45, the side edge of three pieces of baffle plates 45 links together, and the opposite side edge of three pieces of baffle plates 45 is separately fixed in pipe On wall, the angle between adjacent two pieces of baffle plates 45 is 120 °, and baffle plate 45 all offers a through hole 46, blends central canal 43 He The through hole 46 that the six roots of sensation blends on arm 44 is located at differing heights respectively;Blend central canal 43 lower end and stretch out warehouse 41 bottom and blending Storehouse 42 connects, the six roots of sensation blend arm 44 lower end stretch out warehouse 41 inverted cone-shaped structure and pass through respectively connecting pipe 69 and Mixing cabin 42 connects;The discharging opening of mixing cabin 42 is connected with the 3rd pipeline 37;It is provided with anti-bridge formation mechanism in mixing cabin 42;
Anti- bridge formation mechanism includes upper holder 47, lower fixed frame 48 and rotating shaft 49, and upper holder 47 is fixed on the upside of mixing cabin 42 Inwall, lower fixed frame 48 is fixed on mixing cabin 42 downside inwall, and rotating shaft 49 is vertically arranged, and the upper end of rotating shaft 49 is rotated by bearing It is connected on upper holder 47, the lower end of rotating shaft 49 is rotatably connected on lower fixed frame 48 by bearing, and rotating shaft 49 is provided with spiral shell Vane piece 50, the outer rim of helical blade 50 is fitted with mixing cabin 42 inwall, and the top and bottom of rotating shaft 49 are equipped with torsion spring 70, Rotating shaft 49 is provided with rope sheave 51, and mixing cabin 42 outer upper is fixed with leading block 71, and cotton rope 73 end on rope sheave 51 passes Mixing cabin 52 is simultaneously connected with handle 72 after bypassing leading block 71.
The present invention to the process of the homogenizing process of material is:First raw material are put in raw material cabin 1, then raw material are from former Feed bin 1 drops in the conveyance conduit 13 of vertical tube chain conveyer device 2, and under the drive of reducing motor 10, drive sprocket 11 carries Dynamic chain 20 is driven, and raw material are brought into the conveying of upper horizontal tube chain conveyer device 3 by chain 20 upper scraping plate 21 along conveyance conduit 13 In pipeline 13, then raw material have respectively entered blended homogenizing feed bin 5, wherein raw material first by some groups of quantitative weighing mechanisms 6 Weighing cabin 27 is entered by the first pipeline 28, then weighing cabin 27 is weighed to raw material, after reaching constant weight, release life Material, raw material enter second pipe 30, then enter the warehouse 41 of blended homogenizing feed bin 5 in the presence of the first Star-like unloader 31 Interior, raw material complete in warehouse 41 and mixing cabin 42 blend, then complete blend after raw material pass through the 3rd pipeline 37 and Enter in the presence of second Star-like unloader 39 and connect in hopper 36, in the drive of the scraper plate 21 of lower horizontal tube chain conveyer device 4 Under, raw material are again introduced in the conveyance conduit 13 of vertical tube chain conveyer device 2, and then circulate blending, and finally quantitative homogenizing ground will Raw material distribute in each warehouse 41;
During whole homogenizing, gravity type Quantitative dosing valve 29 can be by the decentralization of material dosing, when the weight of raw material reaches During to certain value, by the action of gravity of itself, two valve plates 33 are opened, and material falls from the bottom of clack box 32, then in counterweight In the presence of block 35, two pieces of valve plates 33 re-close;Pipe chain rate of tension governor motion can be adjusted to the rate of tension of pipe chain, Specifically the method for regulation is:By mobile position on screw rod 14 for the adjusting nut 58, screw rod 14 is made to pull right installation case 9 interior axle The position of bearing 16, thus changing the position of driven sprocket 12, makes the rate of tension of chain 20 change;Scraper plate 21 is by two structure chis The semicircular plate 24 of very little all same forms, and two semicircular plates 24 are bolted on chain 20, and this particular design is easy to Installation and removal;The mistake that raw material blend in blended homogenizing storehouse is referred to as:Raw material fall in warehouse 41, and then the logical material path of raw material enters Enter to blend central canal 43 and the six roots of sensation blends in arm 44, due to being equipped with a component baffle assembly in blending pipe, separate board component Including three pieces of baffle plates 45, three pieces of baffle plates 45 will be separated into three parts inside blending pipe, three pieces of baffle plates 45 is equipped with one and leads to Hole 46, three through holes 46 are located at different height, so the raw material of differing heights level can enter baffle plate 45 by through hole 46 Adjacent region, thus completing the blending of raw material differing heights level, final blending central canal 43 and the six roots of sensation blend in arm 44 Raw material respectively by pipeline enter mixing cabin 42 in again complete blend;The specification of wherein mixing cabin 42 is with respect to warehouse 41 is little, it is possible to the phenomenon built bridge, therefore, the present invention relate to a kind of anti-bridge formation mechanism, handss in mixing cabin 42 Handle 72 is under gravity it is ensured that cotton rope 73, without departing from leading block, after homogenizing work a period of time, can move handle to 72, cotton rope 73 drives rotating shaft 49 to rotate by rope sheave 51, and rotating shaft 49 rotates and drives helical blade 50 to rotate, thus helical blade 50 Raw material on mixing cabin 42 inwall are wiped off it is therefore prevented that arch formation.
The present embodiment not makees any pro forma restriction to the shape of the present invention, material, structure etc., every according to this Any simple modification, equivalent variations and modification that bright technical spirit is made to above example, belong to the technology of the present invention side The protection domain of case.

Claims (5)

1. pipe chain-type loading homogenization system it is characterised in that:Including raw material cabin, blended homogenizing storehouse and three groups of pipe chain conveyer devices, The structure of three groups of pipe chain conveyer devices is identical, and it is defeated that three groups of pipe chain conveyer devices include vertical tube chain conveyer device, upper horizontal tube chain Send device and lower horizontal tube chain conveyer device, vertical tube chain conveyer device is vertically set on the left side in blended homogenizing storehouse, upper level Pipe chain conveyer device is horizontally set on the top in blended homogenizing storehouse, and lower horizontal tube chain conveyer device is horizontally set on blended homogenizing storehouse Lower section;Blended homogenizing storehouse includes some groups of blended homogenizing feed bins fixing on the ground side by side;
The discharging opening of raw material cabin is connected with the bottom of vertical tube chain conveyer device by feed conduit, feed conduit be obliquely installed and The charging aperture of feed conduit is higher than discharging opening, and the upper end of vertical tube chain conveyer device is defeated with upper horizontal tube chain by upper feeding pipe The left side sending device connects, and the lower end of vertical tube chain conveyer device is by lower feeding pipe and lower horizontal tube chain conveyer device Left side connects, and the upper end of vertical tube chain conveyer device is higher than the left end of upper horizontal tube chain conveyer device, vertical tube chain conveying dress The lower end put is less than the left end of lower horizontal tube chain conveyer device;The top of every group of blended homogenizing feed bin is all by one group of quantitative weighing Mechanism is connected with upper horizontal tube chain conveyer device, the bottom of every group of blended homogenizing feed bin all by one group adjust shedding mechanism with Horizontal tube chain conveyer device connects.
2. pipe chain-type loading homogenization system according to claim 1 it is characterised in that:Lower horizontal tube chain conveyer device includes Left installation case, right installation case, reducing motor, drive sprocket, driven sprocket and pipe chain rate of tension governor motion, left installation case is fixed It is located at the left side in blended homogenizing storehouse, right installation case fixation is located at the right side in blended homogenizing storehouse, and reducing motor is assemblied in left installation case On, it is provided with two horizontally disposed conveyance conduits between left installation case and right installation case, in addition wherein one conveyance conduit is located at The surface of a piece conveyance conduit;Drive sprocket is fixed on the main shaft of reducing motor, and right installation case is provided with chain releasing and protects Shield mechanism;Pipe chain rate of tension governor motion includes framework, screw rod and four horizontally disposed slide rails, and two of which slide rail is fixed on On right installation case front inner wall, two other slide rail is fixed on inwall on rear side of right installation case, and framework is slidably arranged in four cunnings Between rail, the front side of framework and rear side are fixed with a bearing block respectively, and screw rod level is located in the right right side case installing case On wall, the left end of screw rod is fixed on the right side of framework, and the right-hand member of screw rod stretches out the right right side tank wall installing case, right installation case It is fixed with, on the tank wall of right side, the stop collar being located on screw rod, screw rod is arranged with spring and opening towards left gland, spring Left side be located in stop collar, the right side of spring is located in gland, and screw rod is threaded with the regulation spiral shell on the right side of gland The inwall top pressure cooperation with the right right side tank wall installing case and gland respectively of mother, the left end of spring and right-hand member;Driven sprocket rotates It is connected on two bearing blocks, the centrage of drive sprocket and driven sprocket is located at sustained height and all arranges along anterior-posterior horizontal, Drive sprocket is in transmission connection with driven sprocket by chain, and on chain, interval is uniformly provided with several circular scraper plates;Chain and All of scraper plate is respectively positioned in two conveyance conduits;Chain is formed by connecting by several chain links, and each chain link is all in stadium Run-track shaped;
Chain releasing protection mechanism includes limit switch, rotating bar and two groups of actuating mechanisms, and limit switch is fixed on right installation case Tank wall on, limit switch be located at left install case on the circuit of reducing motor on;Rotating bar rotates along anterior-posterior horizontal direction and inserts It is located at right installation upper box part, one end of rotating bar is fixed with the touching bar with limit switch cooperation, and two groups of actuating mechanisms are respectively It is arranged on the front-end and back-end of rotating bar, scraper plate is located between two groups of actuating mechanisms, and actuating mechanism includes touch pole, touch pole Upper end is fixed with installation set, and installation set is set in rotating bar, and installation set is provided with the fastening spiral shell with the cooperation of rotating bar top pressure Bolt;Scraper plate is located between two touch poles;
Scraper plate includes connection strap, the semicircular plate of lower connection strap and two physical dimension all sames, and semicircular plate offers Upper circular hole and lower circular hole, upper circular hole and lower circular hole are located at the both sides up and down in the center of circle of semicircular plate, right before and after two semicircular plates Claim setting, two semicircular plates are encircled into disc-shaped structure, and the joint between two semicircular plates is provided with two and is used for wearing The perforation of chain link, is provided with elastic washer between chain link outer wall and perforation inwall, the two ends of upper connection strap are bolted respectively On two between circular hole, the two ends of lower connection strap are bolted between two lower circular holes respectively;The semicircle of front side The trailing flank of plate is provided with fin bar along its length, and the leading flank of the semicircular plate of rear side is provided with bar-shaped trough along its length, convex Rib stretches into and is assemblied in bar-shaped trough.
3. pipe chain-type loading homogenization system according to claim 2 it is characterised in that:Quantitative weighing mechanism includes being fixed on Weighing cabin above blended homogenizing feed bin, the conveyance conduit of upper horizontal tube chain conveyer device passes through entering of the first pipeline and weighing cabin Material mouth connects, and the first pipeline is provided with gravity type Quantitative dosing valve, and the discharging opening of weighing cabin passes through second pipe and blended homogenizing The top of feed bin connects, and second pipe is provided with the first Star-like unloader;
It is in rectangular structure and clack box penetrating up and down that gravity type Quantitative dosing valve includes profile, and clack box is provided with two groups of gravity controls Valve board assembly processed, two groups of GRAVITY CONTROL valve board assemblies are symmetricly set on the left and right sides of clack box, the GRAVITY CONTROL valve plate group in left side Part includes valve plate, and the left side tank wall of clack box offers elongated hole, and valve plate is located in long in the hole and valve plate is by being arranged on long in the hole Hinge clack box left side tank wall, the front side edge edge of valve plate and rear lateral edge front inner wall and the rear side with clack box respectively Inwall fits, and the left side of valve plate is provided with balancing weight;The valve plate right edge in left side is joined with the left side edge top pressure of right side valve plate Close;The front side edge edge of two pieces of valve plates and rear lateral edge are equipped with compensating wear-resistant sealing strip.
4. pipe chain-type loading homogenization system according to claim 3 it is characterised in that:Adjust shedding mechanism and include binder Case, the upper and lower connecting hopper is connected with two conveyance conduits of lower horizontal tube chain conveyer device respectively, connects hopper Top is connected with the discharging opening of blended homogenizing feed bin by the 3rd pipeline, and the 3rd pipeline is sequentially provided with handss along Flow of Goods and Materials direction Dynamic butterfly valve and the second Star-like unloader, the side of the 3rd pipeline is connected with by-pass line.
5. pipe chain-type loading homogenization system according to claim 4 it is characterised in that:Blended homogenizing feed bin includes warehouse, Warehouse top profile is cylinder, and the bottom of warehouse is inverted cone-shaped structure, the bottom closure of warehouse, and the bottom of warehouse is connected with mixes Mixed storehouse, is provided with one and blends central canal and six roots of sensation blending arm, a blending central canal and the six roots of sensation blend arm in warehouse Upper end all fixations are located at warehouse top inner wall, blend central canal along the central axis setting of warehouse, it is uniform that the six roots of sensation blends arm It is arranged vertically on around blending central canal, blend central canal and the six roots of sensation blends and is laid with material hole on the tube wall of arm, blend center Pipe and the six roots of sensation blend in arm and are equipped with separation board component, separate board component and the inner chamber of pipe is separated into three parts, demarcation strip group Part includes three pieces of baffle plates, and the side edge of three pieces of baffle plates links together, and the opposite side edge of three pieces of baffle plates is separately fixed at pipe On inwall, the angle between adjacent two pieces of baffle plates is 120 °, and every piece of baffle plate all offers a through hole, blends central canal and six The through hole that root blends on arm is located at differing heights respectively;Blending central canal lower end is stretched out warehouse bottom and is connected with mixing cabin, and six The lower end that root blends arm is stretched out the inverted cone-shaped structure of warehouse and is connected with mixing cabin by a connecting pipe respectively;Mixing cabin Discharging opening be connected with the 3rd pipeline;It is provided with anti-bridge formation mechanism in mixing cabin;
Anti- bridge formation mechanism includes upper holder, lower fixed frame and rotating shaft, and upper holder is fixed on mixing cabin upper inside walls, lower fixation Frame is fixed on inwall on the downside of mixing cabin, and rotating shaft is vertically arranged, and the upper end of rotating shaft is rotatably connected on upper holder by bearing, turns The lower end of axle is rotatably connected on lower fixed frame by bearing, and rotating shaft is provided with helical blade, the outer rim of helical blade and blending Storehouse inwall fits, and the top and bottom of rotating shaft are equipped with torsion spring, and rotating shaft is provided with rope sheave, and mixing cabin outer upper is fixed with Leading block, the cotton rope end on rope sheave passes mixing cabin and is connected with handle after bypassing leading block.
CN201611096358.4A 2016-12-02 2016-12-02 Pipe chain type feeding homogenizing system Active CN106422956B (en)

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