CN106422828A - Gas convection type efficient horizontal powder mixer - Google Patents
Gas convection type efficient horizontal powder mixer Download PDFInfo
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- CN106422828A CN106422828A CN201611155800.6A CN201611155800A CN106422828A CN 106422828 A CN106422828 A CN 106422828A CN 201611155800 A CN201611155800 A CN 201611155800A CN 106422828 A CN106422828 A CN 106422828A
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- 239000000843 powder Substances 0.000 title claims abstract description 46
- 238000003756 stirring Methods 0.000 claims abstract description 58
- 238000002156 mixing Methods 0.000 claims abstract description 49
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 239000003507 refrigerant Substances 0.000 claims abstract description 10
- 239000011229 interlayer Substances 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 239000010410 layer Substances 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000009700 powder processing Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/402—Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/60—Mixing solids with solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/98—Cooling
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
Abstract
本发明公开了一种气对流式高效粉末卧式混料机，包括机架，机架上设置有搅拌仓，搅拌仓内设置有搅拌装置，搅拌装置通过驱动机构驱动其运转，搅拌装置上设置有温度传感器，搅拌仓顶部设置有进料装置，进料装置包括倾斜设置的进料管，搅拌仓底部一端设置有出料口，搅拌仓上下两侧分别设置有进气装置，进气装置通过进气管与搅拌仓连通，两个进气装置的进气管均倾斜设置，搅拌仓侧面还设置有出气孔；搅拌仓内壁设置有一层夹层，夹层内安装有冷却管路，冷却管路的两端分别与冷媒输送装置的进口端和出口端相连接。本发明相比现有技术具有以下优点：使粉末搅拌更充分、提高粉末混合效率。
The invention discloses an air convection type high-efficiency powder horizontal mixer, which comprises a frame, a stirring chamber is arranged on the frame, a stirring device is arranged in the stirring chamber, the stirring device is driven to run by a driving mechanism, and the stirring device is provided with There is a temperature sensor, a feeding device is installed on the top of the mixing chamber, and the feeding device includes an inclined feeding pipe. The bottom end of the mixing chamber is provided with a discharge port, and the upper and lower sides of the mixing chamber are respectively equipped with air intake devices. The air inlet pipe is connected to the mixing chamber, the air inlet pipes of the two air inlet devices are all inclined, and the side of the mixing chamber is also provided with an air outlet; the inner wall of the mixing chamber is provided with a layer of interlayer, and a cooling pipeline is installed in the interlayer, and the two ends of the cooling pipeline They are respectively connected with the inlet port and the outlet port of the refrigerant conveying device. Compared with the prior art, the present invention has the following advantages: the powder can be stirred more fully and the powder mixing efficiency can be improved.
Description
技术领域technical field
本发明涉及一种应用于食品机械装置领域的粉末加工设备，尤其涉及的是一种气对流式高效粉末卧式混料机。The invention relates to a powder processing equipment applied in the field of food mechanical devices, in particular to an air convection type high-efficiency powder horizontal mixer.
背景技术Background technique
粉末混料机，是一种带有叶片的轴在圆筒或槽中旋转，将多种原料进行搅拌混合，使之成为一种均匀混合物的机器。传统混料机混合效率低，搅拌不均匀，其进料口多为垂直进料，粉尘由于重力作用迅速沉底，从而导致搅拌不充分。同时粉末在搅拌过程中若遇到高温则十分容易导致粉末融化凝结，影响物料的原有的属性，从而影响食品的口感和最终的搅拌混合质量。The powder mixer is a machine with a shaft with blades rotating in a cylinder or a tank to stir and mix various raw materials to make it a uniform mixture. The mixing efficiency of the traditional mixer is low, the mixing is uneven, and the feeding port is mostly vertical feeding, and the dust sinks to the bottom quickly due to the action of gravity, resulting in insufficient mixing. At the same time, if the powder encounters high temperature during the mixing process, it will easily cause the powder to melt and coagulate, which will affect the original properties of the material, thereby affecting the taste of the food and the final mixing quality.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足，提供了一种气对流式高效粉末卧式混料机，以期达到使粉末搅拌更充分、提高粉末混合效率的目的。The purpose of the present invention is to overcome the deficiencies of the prior art and provide an air convection type high-efficiency powder horizontal mixer, in order to achieve the purpose of more fully stirring the powder and improving the powder mixing efficiency.
本发明是通过以下技术方案实现的：The present invention is achieved through the following technical solutions:
一种气对流式高效粉末卧式混料机，包括机架，所述机架上设置有搅拌仓，所述搅拌仓内设置有搅拌装置，所述搅拌装置通过驱动机构驱动其运转，所述搅拌装置上设置有温度传感器，所述搅拌仓顶部设置有进料装置，所述进料装置包括倾斜设置的进料管，所述搅拌仓底部一端设置有出料口，所述搅拌仓上下两侧分别设置有进气装置，且两个进气装置分别靠近所述搅拌仓的左右两端，所述进气装置通过进气管与所述搅拌仓连通，所述两个进气装置的进气管均倾斜设置，所述搅拌仓侧面还设置有出气孔；所述搅拌仓内壁设置有一层夹层，所述夹层内安装有冷却管路，所述冷却管路的两端分别与冷媒输送装置的进口端和出口端相连接。An air convection type high-efficiency powder horizontal mixer, comprising a frame, the frame is provided with a stirring chamber, and a stirring device is arranged in the stirring chamber, and the stirring device is driven to run by a driving mechanism. The stirring device is provided with a temperature sensor, the top of the stirring chamber is provided with a feeding device, and the feeding device includes an inclined feeding pipe. The sides are respectively provided with air intake devices, and the two air intake devices are respectively close to the left and right ends of the mixing chamber. The air intake devices communicate with the stirring chamber through the air intake pipes. are all inclined, and the side of the mixing chamber is also provided with an air outlet; the inner wall of the mixing chamber is provided with a layer of interlayer, and a cooling pipeline is installed in the interlayer, and the two ends of the cooling pipeline are respectively connected to the inlet of the refrigerant delivery device. connected to the outlet port.
所述冷媒输送装置包括控制箱，所述控制箱表面设置有第一透明观察窗口和温度控制面板。The refrigerant conveying device includes a control box, and the surface of the control box is provided with a first transparent observation window and a temperature control panel.
所述搅拌装置为单轴双螺旋搅拌装置，所述单轴双螺旋搅拌装置包括搅拌轴，所述驱动机构包括电机，所述电机通过传动装置与所述搅拌轴的一端相连接，通过电机驱动所述搅拌轴旋转。The stirring device is a single-shaft double-helix stirring device, the single-shaft double-helix stirring device includes a stirring shaft, the driving mechanism includes a motor, the motor is connected to one end of the stirring shaft through a transmission device, and is driven by the motor The stirring shaft rotates.
所述进料管内壁设有内螺纹。The inner wall of the feed pipe is provided with an internal thread.
所述进气装置在与对应的进气管相连接处设置有密封垫圈。The air intake device is provided with a sealing gasket at the connection with the corresponding air intake pipe.
所述搅拌仓底部在靠近出料口的一段为出料段，所述出料段沿着出料方向倾斜向下设置。A section of the bottom of the mixing chamber close to the discharge port is a discharge section, and the discharge section is arranged obliquely downward along the discharge direction.
所述出气孔内设置有粉末过滤装置。A powder filtering device is arranged in the air outlet.
所述搅拌仓一侧设有第二透明观察窗口。A second transparent observation window is provided on one side of the mixing chamber.
本发明相比现有技术具有以下优点：Compared with the prior art, the present invention has the following advantages:
1、本发明提供的一种气对流式高效粉末卧式混料机，其结构布局简单紧凑，其在搅拌仓上下两侧分别设置有进气装置，且两个进气装置的进气管均倾斜设置，实现了搅拌仓内的气流对流式搅拌，可对粉末进行二次搅拌，同时粉末不易沉积，从而使得粉末搅拌更加充分和均匀，保证了粉末混合质量，提高了粉末混合效率。1. An air convection type high-efficiency powder horizontal mixer provided by the present invention has a simple and compact structure and layout. It is equipped with air intake devices on the upper and lower sides of the mixing chamber, and the air intake pipes of the two air intake devices are inclined The setting realizes the air convection mixing in the mixing chamber, which can carry out secondary mixing of the powder, and the powder is not easy to deposit, so that the powder mixing is more sufficient and uniform, ensuring the quality of powder mixing and improving the efficiency of powder mixing.
2、本发明提供的一种气对流式高效粉末卧式混料机，其进料装置包括倾斜设置的进料管，相对于垂直式光滑进料管，在一定程度上减缓了进料的速度，防止粉末原料进入搅拌仓后迅速沉积，从而使原料有充分的搅拌时间。2. An air convection type high-efficiency powder horizontal mixer provided by the present invention, its feeding device includes an inclined feeding pipe, which slows down the feeding speed to a certain extent compared with the vertical smooth feeding pipe , to prevent the rapid deposition of powder raw materials after entering the mixing chamber, so that the raw materials have sufficient mixing time.
3、本发明提供的一种气对流式高效粉末卧式混料机，其在搅拌仓内壁设置有冷却管路，可以解决粉末在搅拌过程中遇到高温导致的粉末融化凝结、从而影响粉末搅拌质量的问题，同时在搅拌装置上设置有温度传感器，可根据搅拌仓内的温度来调整冷却管路内的冷媒流量，从而控制散热效率。3. An air convection type high-efficiency powder horizontal mixer provided by the present invention is equipped with a cooling pipeline on the inner wall of the mixing chamber, which can solve the problem of powder melting and condensation caused by high temperature during the mixing process, thereby affecting the powder mixing Quality problems, at the same time, a temperature sensor is installed on the stirring device, which can adjust the refrigerant flow in the cooling pipeline according to the temperature in the stirring chamber, so as to control the heat dissipation efficiency.
附图说明Description of drawings
图1为本发明的内部结构示意图。Fig. 1 is a schematic diagram of the internal structure of the present invention.
图2为本发明的外部结构示意图。Fig. 2 is a schematic diagram of the external structure of the present invention.
图3为本发明工作时气流对流的结构示意图。Fig. 3 is a structural schematic diagram of air convection when the present invention works.
图中标号：电机1、传动装置2、进料装置3、冷却管路4、单轴双螺旋搅拌装置5、第一密封垫圈6、第一进气装置7、温度传感器8、第二进气装置9、温度控制面板10、第二透明观察窗口11、出料口12、机架13、第二密封垫圈14、出气孔15、第一透明观察窗口16、冷媒输送装置17、搅拌仓18。Symbols in the figure: motor 1, transmission device 2, feeding device 3, cooling pipeline 4, single-axis double-helix stirring device 5, first sealing gasket 6, first air inlet device 7, temperature sensor 8, second air inlet Device 9, temperature control panel 10, second transparent observation window 11, discharge port 12, frame 13, second sealing gasket 14, air outlet 15, first transparent observation window 16, refrigerant conveying device 17, mixing chamber 18.
具体实施方式detailed description
下面对本发明的实施例作详细说明，本实施例在以本发明技术方案为前提下进行实施，给出了详细的实施方式和具体的操作过程，但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following implementation example.
参见图1至图3，本实施例公开了一种气对流式高效粉末卧式混料机，包括机架13，机架13上设置有搅拌仓18，搅拌仓18内设置有搅拌装置，搅拌装置通过驱动机构驱动其运转，搅拌装置上设置有温度传感器8，搅拌装置优选为单轴双螺旋搅拌装置5，单轴双螺旋搅拌装置5包括搅拌轴，驱动机构包括电机1，电机1通过传动装置2与搅拌轴的一端相连接，通过电机1驱动搅拌轴旋转。Referring to Fig. 1 to Fig. 3, the present embodiment discloses an air convection type high-efficiency powder horizontal mixer, comprising a frame 13, a stirring chamber 18 is arranged on the frame 13, a stirring device is arranged in the stirring chamber 18, and the stirring The device drives its operation through a driving mechanism. The stirring device is provided with a temperature sensor 8. The stirring device is preferably a single-shaft double-helix stirring device 5. The single-shaft double-helix stirring device 5 includes a stirring shaft. The driving mechanism includes a motor 1, and the motor 1 passes through a transmission The device 2 is connected with one end of the stirring shaft, and the stirring shaft is driven to rotate by the motor 1 .
搅拌仓18顶部设置有进料装置3，进料装置3包括倾斜设置的进料管，进料管内壁设有内螺纹，设置带内螺纹的倾斜式进料管相对于垂直式光滑进料管而言，可减缓进料的速度，防止粉末原料进入搅拌仓18后迅速沉积，从而使原料有充分的搅拌时间。The top of the mixing chamber 18 is provided with a feeding device 3, the feeding device 3 includes an inclined feed pipe, the inner wall of the feed pipe is provided with an internal thread, and the inclined feed pipe with internal thread is arranged relative to the vertical smooth feed pipe. In other words, the speed of feeding can be slowed down to prevent the powder raw material from entering the stirring chamber 18 and then deposit rapidly, so that the raw material has sufficient stirring time.
搅拌仓18底部一端设置有出料口12，搅拌仓18底部在靠近出料口12的一段为出料段，出料段沿着出料方向倾斜向下设置，便于卸料。One end of the bottom of the mixing chamber 18 is provided with a discharge opening 12, and the bottom of the mixing chamber 18 is a discharge section near the discharge opening 12, and the discharge section is arranged obliquely downward along the discharge direction to facilitate unloading.
搅拌仓18上下两侧分别设置有进气装置，且两个进气装置分别靠近搅拌仓18的左右两端，进气装置通过进气管与搅拌仓18连通，两个进气装置的进气管均倾斜设置，进气装置在与对应的进气管相连接处设置有密封垫圈，以防止在进气过程中将外界环境中其他颗粒带入搅拌仓18，从而影响产品的质量。两个进气装置分别为第一进气装置7和第二进气装置9，第一进气装置7在与对应的进气管相连接处设置有第一密封垫圈6，第二进气装置9在与对应的进气管相连接处设置有第二密封垫圈14。两个进气装置分别成安装在搅拌仓18的上下两侧，以此形成气对流，从而使未混合搅拌均匀但是沉底的粉末进行二次搅拌，同时也可以使粉末不易沉积，从而达到使粉末充分混合均匀的目的。Stirring chamber 18 upper and lower both sides are respectively provided with air inlet device, and two air inlet devices are respectively close to the left and right ends of stirring chamber 18, and air inlet device is communicated with stirring chamber 18 by air inlet pipe, and the air inlet pipes of two air inlet devices are both It is inclined, and the air intake device is provided with a sealing gasket at the connection with the corresponding air intake pipe, so as to prevent other particles in the external environment from being brought into the mixing chamber 18 during the air intake process, thereby affecting the quality of the product. The two air intake devices are respectively the first air intake device 7 and the second air intake device 9, the first air intake device 7 is provided with a first sealing gasket 6 at the connection with the corresponding air intake pipe, and the second air intake device 9 A second sealing gasket 14 is provided at the connection with the corresponding intake pipe. Two air intake devices are respectively installed on the upper and lower sides of the mixing chamber 18, so as to form air convection, so that the powder that has not been mixed and stirred evenly but sinks to the bottom can be stirred twice, and at the same time, it can also make the powder difficult to deposit, so as to achieve The powder is fully mixed for the purpose of uniformity.
搅拌仓18侧面还设置有出气孔15，出气孔15内设置有粉末过滤装置。搅拌仓18一侧设有第二透明观察窗口11，可观察搅拌仓18内的搅拌状况，如若发生意外情况，可以进行人为及时调整。An air outlet 15 is also arranged on the side of the mixing chamber 18, and a powder filter device is arranged in the air outlet 15. One side of the mixing chamber 18 is provided with a second transparent observation window 11, through which the stirring condition in the mixing chamber 18 can be observed, and if something unexpected happens, it can be manually adjusted in time.
搅拌仓18内壁设置有一层夹层，夹层内安装有冷却管路4，冷却管路4的两端分别与冷媒输送装置17的进口端和出口端相连接。冷媒输送装置17包括控制箱，控制箱表面设置有第一透明观察窗口16和温度控制面板10，通过第一透明观察窗口16可观察冷媒输送装置17内工作状态。设置冷却管路4可以避免粉末在搅拌过程中遇到高温导致粉末融化凝结，从而影响粉末的搅拌质量。A layer of interlayer is arranged on the inner wall of the mixing chamber 18, and a cooling pipeline 4 is installed in the interlayer. The refrigerant conveying device 17 includes a control box, and the surface of the control box is provided with a first transparent observation window 16 and a temperature control panel 10 , through which the working state of the refrigerant conveying device 17 can be observed. Setting the cooling pipeline 4 can prevent the powder from melting and coagulating when the powder encounters high temperature during the stirring process, thereby affecting the stirring quality of the powder.
工作时，粉末原料从进料装置3处进料，通过进料管进入搅拌仓18内，启动电机1带动单轴双螺旋搅拌装置5运转，同时两个进气装置启动，分别通过各自的进气管相搅拌仓18内吹入气流，两股气流在搅拌仓18内形成气对流，能使得未混合搅拌均匀但是沉底的粉末进行二次搅拌，同时也可以使粉末不易沉积，从而达到使粉末充分混合均匀的目的。同时，通过温度传感器8检测搅拌仓18内的实时温度，并将检测到的温度信息反馈给温度控制面板10，通过温度控制面板10调节冷却管路4中的冷媒流量，从而控制散热效率。搅拌完成后，从出料口12卸料即可。When working, the powder raw material is fed from the feeding device 3 and enters the mixing chamber 18 through the feeding pipe. Airflow is blown into the mixing chamber 18 of the trachea phase, and the two airflows form air convection in the mixing chamber 18, which can make the powder that has not been mixed and stirred uniformly but sinks to the bottom undergo secondary stirring, and at the same time, it can also make the powder difficult to deposit, so as to make the powder Mix well for even purpose. At the same time, the real-time temperature in the mixing chamber 18 is detected by the temperature sensor 8, and the detected temperature information is fed back to the temperature control panel 10, and the refrigerant flow rate in the cooling pipeline 4 is adjusted through the temperature control panel 10, thereby controlling the heat dissipation efficiency. After the stirring is completed, the material can be discharged from the discharge port 12.
以上仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention. Inside.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN107670811A (en) * | 2017-10-26 | 2018-02-09 | 河北工业职业技术学院 | Particle Logistics milling apparatus |
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| CN111974282A (en) * | 2020-07-16 | 2020-11-24 | 长沙理工大学 | Probiotic solid beverage and production method and equipment thereof |
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