CN106422800B - A kind of multi-well high-throughput gas separation membrane and preparation method thereof - Google Patents

A kind of multi-well high-throughput gas separation membrane and preparation method thereof Download PDF

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CN106422800B
CN106422800B CN201610866289.4A CN201610866289A CN106422800B CN 106422800 B CN106422800 B CN 106422800B CN 201610866289 A CN201610866289 A CN 201610866289A CN 106422800 B CN106422800 B CN 106422800B
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film
membrane
preparation
flux
casting solution
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CN106422800A (en
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黄健
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Haining Qianjiang Xingye Investment Development Co.,Ltd.
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Lishui University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • B01D67/0009Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
    • B01D67/0011Casting solutions therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/22Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
    • B01D53/228Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion characterised by specific membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • B01D67/0009Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
    • B01D67/0013Casting processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/66Polymers having sulfur in the main chain, with or without nitrogen, oxygen or carbon only
    • B01D71/68Polysulfones; Polyethersulfones

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention belongs to UF membrane field more particularly to a kind of multi-well high-throughput gas separation membrane and preparation methods.A kind of multi-well high-throughput gas separation membrane preparation method, the film is using polysulfones or polyether sulfone as membrane material, using monosaccharide and/or polysaccharide as additive, it is made using phase inversion, preparation method includes the following steps: monosaccharide and/or the dissolution of polysaccharide additive in organic solvent, membrane material to be then added, stirs, it is allowed to be completely dissolved, casting solution is made;It takes appropriate casting solution to be put on glass plate, is struck off with scraper, glass plate is put into baking oven later, solvent is evaporated, obtain porous gas seperation film;The ratio between usage amount of additive and membrane material is 1:2 ~ 1:10 by mass percentage.Method of the invention to form cavernous structure inside film, reduces resistance to mass tranfer, improves gas flux.Meanwhile the compacted zone of film surface ensure that the highly selective of film.

Description

A kind of multi-well high-throughput gas separation membrane and preparation method thereof
Technical field
The invention belongs to UF membrane field more particularly to a kind of multi-well high-throughput gas separation membrane and preparation methods.
Background technique
The flux magnitude and selectivity quality of seperation film determine whether the separating effect of membrane separation assemblies is excellent.High-throughput Gas separation membrane can effectively reduce membrane area, reduce equipment investment expense, and gas-selectively it is excellent mean it is available The higher product of purity.Polymeric membrane is because having many advantages, such as that manufacturing cost is low, structural controllability is strong, good film-forming property is widely used In the preparation of gas separation membrane, but there is permeability and selective the phenomenon that mutually restricting in conventional polymeric membrane mostly, in order to protect Higher gas-selectively is demonstrate,proved, the relatively low problem of the generally existing permeability of polymeric gas seperation film industrially used at present.
The separating property of film can be effectively improved by polymer modification or Development of Novel Organic inorganic film, however, Gap between inorganic particle and membrane material will be greatly reduced the selectivity of composite membrane, serious to restrict the separation of organic and inorganic gas The development of film.There are the problems such as at high cost, performance is unstable for polymer modification.Chinese patent CN102806024A discloses one kind The preparation method of high osmosis dimethyl silicone polymer gas separation membrane, which first prepares crosslinking agent, then in catalyst Under effect, hydroxyl-terminated injecting two methyl siloxane is mixed with crosslinking agent, chemically reacts, obtains casting solution.Then in high score It forms a film on the porous basement membrane of son.Film properties made from this method are preferable, and mechanical stability is strong, but preparation process is complicated, at high cost.
Chinese patent CN102580580A discloses polyimide gas separating film and preparation method thereof, and this method utilizes γ Ray radiation is modified polyimide film, is easier to realize industrialization.Development of Novel high throughput gas separation membrane, for gas The development of separation membrane technology is of great significance.
The characteristics of gas separation membrane can be divided into dense form and porous type, dense film is that have highly selective, but component passes through The infiltration rate of dense film is too low, and the preparation cost of film is higher, limits its industrial application.The performance and densification of perforated membrane Film is different, and gas permeability is good compared with dense film, but selectivity is lower.
Summary of the invention
In order to solve the above technical problems, one object of the present invention provides a kind of multi-well high-throughput gas separation membrane preparation Method reduces resistance to mass tranfer so that forming cavernous structure inside film, improves gas flux.Meanwhile the compacted zone of film surface guarantees Film it is highly selective.Another object of the present invention is to provide the multi-well high-throughput gas point that above-mentioned method is prepared From film.
In order to realize first above-mentioned purpose, present invention employs technical solutions below:
A kind of multi-well high-throughput gas separation membrane preparation method, the film using polysulfones or polyether sulfone as membrane material, with monosaccharide and/ Or polysaccharide is additive, is made using phase inversion, preparation method includes the following steps: to add monosaccharide and/or polysaccharide Agent is dissolved in organic solvent, and membrane material is then added, and is stirred, is allowed to be completely dissolved, and casting solution is made;Appropriate casting solution is taken to put Enter on glass plate, struck off with scraper, glass plate is put into baking oven later, solvent is evaporated, obtains porous gas point From film;The ratio between usage amount of additive and membrane material is 1:2 ~ 1:10 by mass percentage.
Preferably, the usage amount of each component by mass percentage membrane material be 10-30%, organic solvent 70-85%, Additive is 1-10%.As further preferably, membrane material is 16-28%, organic solvent to the usage amount of each component by mass percentage For 75-80%, additive 1-10%.
Preferably, selected polyether sulfone model E6020P, polysulfones model A-300.
Preferably, selected monosaccharide is alpha-D-glucose or β-D-Glucose, selected polysaccharide is sucrose or lactose.
Preferably, evaporating temperature is 30-70 DEG C to casting solution in an oven.
Preferably, this method includes the following steps:
1) casting solution configures
Monosaccharide or polysaccharide are added in organic solvent, stirs, is allowed to sufficiently dissolve, polysulfones or polyethers is then added Sulfone, heating, is sufficiently stirred and makes it completely dissolved, and forms polymer/solvent binary casting solution, and closed stand takes off under certain temperature Bubble, can be prepared by required casting solution;
2) phase inversion prepares porous gas seperation film
After filtering by the complete casting solution of deaeration, it is scraped by scraping film device to the glass plate of clean dried, is put into baking oven Middle progress solvent evaporation, makes solvent volatilize completely, and seperation film is made;Glass plate is soaked with water, carefully by film from glass plate Removing is soaked for a period of time into the water with the solid-state glucose for film surface precipitation of going out.
Another object of the present invention is to provide the multi-well high-throughput gas separation membrane that above-mentioned method is prepared.
The present invention is using gas separation membrane prepared by above-mentioned technical solution, by one in glucose, sucrose and lactose Kind is added in casting solution, so that generation is porous in film, resistance to mass tranfer is effectively reduced, improves gas flux.Gas separating experiment Show compared to PES basement membrane, be added to after glucose, film is to H2And N2Flux 24.5% and 30% has been respectively increased, and select Selecting property remains unchanged, and can should separate in industrial associated gas.
The beneficial effects of the present invention are: being dredged using the hydrophilies such as glucose, polysaccharide small organic molecule and polyether sulfone, polysulfones etc. It is insoluble between aqueous organic polymer, porous gas seperation film is made by evaporation solvent method.In solvent evaporation process, It generates and separates between added small organic molecule and polymer segment, control the dosage of micromolecule additive, can be prepared by Surface compact and the internal porous gas seperation film containing hole, effectively improve the flux of gas molecule, while keeping high choosing Selecting property.This method is simple and easy, can prepare the polyether sulfone or polysulfones gas of different flux and selectivity by changing reaction condition Body seperation film, prepared gas separation membrane can be widely applied to the gas separation of industrial circle, such as CO in natural gas2Go It removes, the separation of oxygen and nitrogen, the recycling of hydrogen etc. in air.
Detailed description of the invention
Fig. 1 is surface (left figure) and section (right figure) pattern of perforated membrane obtained in embodiment 1.
Fig. 2 is surface (left figure) and section (right figure) pattern of dense film obtained in embodiment 1.
Fig. 3 is surface (left figure) and section (right figure) pattern of perforated membrane obtained in embodiment 2.
Fig. 4 is surface (left figure) and section (right figure) pattern of perforated membrane obtained in embodiment 3.
Fig. 5 is surface (left figure) and section (right figure) pattern of perforated membrane obtained in embodiment 4.
Specific embodiment
Following example is not used to explain limiting the scope of the invention for illustrating the present invention.
Embodiment 1
2 g glucose are added in 80 g N-Methyl pyrrolidone organic solvents, is sufficiently stirred, is allowed to be completely dissolved, Then 18 g polyether sulfones (E6020P) are added, are dissolved by heating in 60 DEG C.Object to be polymerized carries out constant temperature deaeration after being completely dissolved, it Use scraper in the glass pane surface knifing of clean dried afterwards, then casting solution will be coated with the glass of casting solution with a thickness of 100 μm Plate is put into baking oven in 40 DEG C of 24 h of evaporation, and taking-up obtains polyethersulfone porous membrane (its surface and cross-section morphology are shown in attached drawing 1).It should Film is to N2Flux be 0.212 barrers, to H2Flux be 14.35 barrers, to CO2Flux be 132 barrers.It is to H2/N2And H2/CO2Selectivity be 67.7 and 9.19.Meanwhile the dense film without glucose also uses Process above preparation, except that being free of glucose in formula.Its casting solution group becomes 18 g polyether sulfones (E6020P) and 82 G N-Methyl pyrrolidone.The surface of dense film and cross-section morphology are shown in attached drawing 2.Compared by Fig. 1 and Fig. 2 it is found that being added to grape After sugar, the surface of film forms many concave surfaces, while occurring hole in film, and the concave surface of film surface is conducive to capture gas molecule, What the hole in film reduced film reaches resistance, to improve the flux of film.Gas separating resulting shows dense film to H2、N2With CO2Flux be respectively 77.2%, 82.3% and the 81.6% of perforated membrane.
Embodiment 2
4 g glucose are added to 78 g N, in N- dimethyl acetamide organic solvent, are sufficiently stirred, are allowed to completely molten Solution, is then added 18 g polyether sulfones (E6020P), dissolves by heating in 60 DEG C.It is de- that object to be polymerized carries out constant temperature after being completely dissolved Bubble, uses scraper in the glass pane surface knifing of clean dried later, then casting solution will be coated with casting solution with a thickness of 100 μm Glass plate is put into baking oven in 50 DEG C of 24 h of evaporation, and taking-up obtains polyethersulfone porous membrane.The film is to N2Flux be 0.124 Barrers, to H2Flux be 11.23barrers, to CO2Flux be 92 barrers.It is to H2/N2And H2/CO2's Selectivity is respectively 90.56 and 8.19.The surface of the film and cross-section morphology are shown in attached drawing 3.
Embodiment 3
8 g sucrose are added to 74 g N, in N- dimethyl acetamide organic solvent, is sufficiently stirred, is allowed to be completely dissolved, Then 18 g polysulfones (A-300) are added, are dissolved by heating in 60 DEG C.Object to be polymerized carries out constant temperature deaeration after being completely dissolved, later With scraper in the glass pane surface knifing of clean dried, then casting solution will be coated with the glass plate of casting solution with a thickness of 100 μm It is put into baking oven in 70 DEG C of 24 h of evaporation, taking-up obtains polysulfone porous membrane.The surface of the film and cross-section morphology are shown in attached drawing 4.By Figure can effectively increase the density and film section Hole quantity of film surface concave surface it is found that improving additive level, to improve The separating effect of film.By gas separating resulting it is found that the film is to N2Flux be 0.186 barrers, to H2Flux be 17.11barrers to CO2Flux be 96.77 barrers.It is to H2/N2And H2/CO2Selectivity be respectively 91.98 With 5.66.
Embodiment 4
8 g sucrose are added in 74 g N-Methyl pyrrolidone organic solvents, is sufficiently stirred, is allowed to be completely dissolved, so After 20 g polysulfones (A-300) are added, in 60 DEG C dissolve by heating.Object to be polymerized carries out constant temperature deaeration, Zhi Houyong after being completely dissolved Scraper in the glass pane surface knifing of clean dried, then put the glass plate for being coated with casting solution with a thickness of 100 μm by casting solution Enter in 70 DEG C of 24 h of evaporation in baking oven, taking-up obtains polysulfone porous membrane.By gas separating resulting it is found that the film is to N2Flux For 0.116 barrers, to H2Flux be 12.52barrers, to CO2Flux be 91.65 barrers.It is to H2/N2 And H2/CO2Selectivity be respectively 107.9 and 7.32.The surface of the film and cross-section morphology are shown in attached drawing 5.

Claims (1)

1. a kind of multi-well high-throughput gas separation membrane preparation method, it is characterised in that: 4 g glucose are added to 78 g N, N- It in dimethyl acetamide organic solvent, is sufficiently stirred, is allowed to be completely dissolved, 18 g E6020P polyether sulfones are then added, in 60 DEG C It dissolves by heating, object to be polymerized carries out constant temperature deaeration after being completely dissolved, and the glass pane surface with scraper in clean dried is scraped later Then the glass plate for being coated with casting solution is put into baking oven in 50 DEG C of 24 h of evaporation, taking-up is by film, casting solution with a thickness of 100 μm Polyethersulfone porous membrane is made, the film is to N2Flux be 0.124 barrers, to H2Flux be 11.23barrers, to CO2 Flux be 92 barrers, to H2/N2And H2/CO2Selectivity be respectively 90.56 and 8.19.
CN201610866289.4A 2016-09-30 2016-09-30 A kind of multi-well high-throughput gas separation membrane and preparation method thereof Active CN106422800B (en)

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CN104785122A (en) * 2015-04-10 2015-07-22 丽水学院 Polyether sulfone-nanocarbon combined gas separation membrane and preparation method thereof

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CN104785122A (en) * 2015-04-10 2015-07-22 丽水学院 Polyether sulfone-nanocarbon combined gas separation membrane and preparation method thereof

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添加剂对聚砜膜气体分离性能和结构的影响;孙爱玲等;《天津理工大学学报》;20140630;第30卷(第3期);第50-53页

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