CN106409434A - Vertical wrapper wrapping head with rectangular wrapping body - Google Patents
Vertical wrapper wrapping head with rectangular wrapping body Download PDFInfo
- Publication number
- CN106409434A CN106409434A CN201611054190.0A CN201611054190A CN106409434A CN 106409434 A CN106409434 A CN 106409434A CN 201611054190 A CN201611054190 A CN 201611054190A CN 106409434 A CN106409434 A CN 106409434A
- Authority
- CN
- China
- Prior art keywords
- hollow shaft
- wrapping
- rectangle
- wrapped
- inclusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/10—Insulating conductors or cables by longitudinal lapping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
Abstract
The invention relates to a vertical wrapper wrapping head with a rectangular wrapping body. The wrapping head comprises a synchronous belt wheel, a wrapping base, a carbon brush and copper slip ring group, a hollow shaft, a rectangular wrapping body, a guide roller component, a die drawing plate, a magnetic powder brake component, a wrapping disk component, and an encoder component. The rectangular wrapping body is provided with a magnetic powder brake component positioning and mounting hole, an encoder component mounting hole, a wrapping disk component mounting hole, a guide roller component mounting part, and a concave clamp slot. Two bearings are arranged on the wrapping base, the two bearings are embedded into the hollow shaft as a whole, and the hollow shaft can rotate at high speed. The synchronous belt wheel is arranged at the bottom of the hollow shaft, and is connected with a motor for providing power. The carbon brush and copper slip ring group sleeves the hollow shaft, and is fixed on the wrapping base by screws. The wrapping head has the advantages of simple structure design, safe and reliable performance, easy operation, and very significant application effect. Even if the speed of the wrapping head is increased by one gear, the quality of products can still be ensured. The labor productivity is improved greatly.
Description
Technical field
The present invention relates to a kind of lapping equipment, it is provided with the vertical wrapping machine taping head around inclusion for the rectangle particularly to a kind of.
Background technology
At present, vertical wrapping machine is because design philosophy is advanced, compact conformation, and production efficiency is high, stable, is this
The new lapping equipment of the independent intellectual property right that applicant has, has created golden eggs for company since going into operation from 2006.
Due to being constantly designed improving, the performance of this vertical wrapping machine is improved constantly with technical indicators such as stability.
Taping head, also known as paper membrane wrapping head, is the critical component of vertical wrapping machine, and its effect is by insulating paper or film
Uniform bag is attached to conductive line surfaces.The quality of taping head performance directly influences the quality of production of whole winding machine；But, with
The raising of taping head performance, the weight of taping head is consequently increased, and rotary inertia rises at double.In order to ensure energy during high-speed rotation
Enough power is enough provided, power of motor can only be improved constantly；But huge, the taping head due to taping head rotary inertia now
Still seemed underpower using 750w motor when running up.In addition, with the continuous improvement of taping head automation, wrapped
The electronic installation installed on head is also increasing.In order to increase volume to accommodate these devices, it is outside again and again that this allows for wrapped disk
Extension, for example, be increased to 230mm at present.Because wrapped disk is increased with the horizontal range being wound around wire, paper membrane is twined with wire
Increase around angle, and the convergence distance of paper membrane to wire increases.All to high speed, wrapped production has a negative impact for everything, paper membrane
The long extremely easy fracture of stretching distance in high-speed coiling.At this moment operating personnel are necessary for stopping and repair, such overall manufacturing effect
Rate will decline, and the quality of production is made a big impact.
Therefore improved for taping head emphasis is put on inclusion inventor, formerly technical scheme is in order to solve taping head assembling
The difficult problem such as difficulty and inconvenient maintenance, is integrated into circle around inclusion through build-up members such as wrapped board shaft bearings before；Thus
The problems such as solve assembling with keeping in repair, but circle is very big around the rotary inertia of inclusion, and the wrapped disk radius of gyration also increases therewith
Plus；Occur that power of motor is substantially not enough in high-speed cruising around inclusion, especially start very big with delay when stopping.
Therefore it provides a kind of structure design is simple, performance safety is reliable, easy and simple to handle, application effect is significantly provided with square
Shape, around the vertical wrapping machine taping head of inclusion, had both made taping head rotating speed improve one grade again, and production product also can be effectively ensured simultaneously
Quality, will be one of problem that this skilled person urgently addresses.
Content of the invention
It is an object of the invention to overcoming above-mentioned weak point, provide that a kind of structure is simple, reasonable in design, performance safety can
Lean on, easy and simple to handle, application effect is significantly provided with the vertical wrapping machine taping head around inclusion for the rectangle.
The technical solution adopted in the present invention is for achieving the above object：A kind of it is provided with the vertical wrapping machine around inclusion for the rectangle
Taping head it is characterised in that this taping head to include synchronous pulley, wrapped base, carbon brush and copper slip ring group, hollow shaft, rectangle wrapped
Body, guide roller component, withdrawing pattern plate, magnetic powders brake device assembly, wrapped disk assembly and encoder component；
Described wrapped base is provided with two bearings, is fitted into one with hollow shaft；Synchronous pulley is arranged at hollow shaft
Bottom, is connected with the motor providing power；Carbon brush and copper slip ring group covered hollow shaft and were screwed on wrapped base；Institute
State withdrawing pattern plate and be fixed on hollow shaft top；Described rectangle is respectively equipped with magnetic powders brake device assembly location and installation hole, volume on inclusion
Code device assembly installing hole, wrapped disk assembly installing hole, guide roller component installation place and spill draw-in groove；Corresponding installation magnetic powders brake respectively
Device assembly, encoder component, wrapped disk assembly and guide roller component.
Described rectangle is vertically correspondingly provided with magnetic powders brake device assembly location and installation hole around inclusion upper surface.
Described rectangle wrapped body length direction both ends of the surface Central Symmetry is provided with encoder component installing hole and guide roller component peace
At dress.
Described rectangle is correspondingly provided with wrapped disk assembly installing hole around inclusion width both ends of the surface.
Described rectangle wrapped internal side length direction centre position is longitudinally correspondingly provided with spill draw-in groove, is provided with hollow shaft
Convex slot is fitted and fixed with, and is fixed in hollow shaft using screw.
The invention has the beneficial effects as follows：This taping head structure design is simple, and performance safety is reliable, and easy and simple to handle, improvement makes
The performance obtaining taping head is significantly enhanced, application effect highly significant；Both made taping head rotating speed improve one grade again, and also can have
Effect ensures to produce product quality, substantially increases labor productivity simultaneously.
Brief description
Fig. 1 is overall structure diagram of the present invention；
Fig. 2 is the rectangle of present invention use around inclusion perspective view；
In figure：1 synchronous pulley, 2 wrapped bases, 3 carbon brush and copper slip ring group, 4 hollow shafts, 5 rectangles around inclusion, 6
Guide roller component, 7 withdrawing pattern plates, 8 magnetic powders brake device assemblies, 9 wrapped disk assemblies, 10 encoder components, 11 magnetic powder brake groups
Part location and installation hole, 12 encoder component installing holes, 13 wrapped disk assembly installing holes, 14 guide roller component installation places, 15 is recessed
Shape draw-in groove.
Specific embodiment
Below in conjunction with accompanying drawing to the specific embodiment providing according to the present invention, structure, details are as follows for feature：
As shown in Figure 1 and Figure 2, a kind of be provided with the vertical wrapping machine taping head around inclusion for the rectangle, this taping head includes Timing Belt
Wheel 1, wrapped base 2, carbon brush and copper slip ring group 3, hollow shaft 4, rectangle are around inclusion 5, guide roller component 6, withdrawing pattern plate 7, magnetic powders brake
Device assembly 8, wrapped disk assembly 9 and encoder component 10；
Described wrapped base 2 is provided with two bearings, is fitted into one with hollow shaft 4, and hollow shaft 4 can turn at a high speed
Dynamic；Synchronous pulley 1 is arranged at hollow shaft 4 bottom, is connected with the motor providing power；Carbon brush and 3 sets of copper slip ring group hollow shaft 4
And be screwed on wrapped base 2.The rectangle being provided with is around the core component that inclusion 5 is this novel wrapping head, described rectangle
Magnetic powders brake device assembly location and installation hole 11, encoder component installing hole 12 are respectively equipped with inclusion 5, wrapped disk assembly is installed
Hole 13, guide roller component installation place 14, spill draw-in groove 15.
Described rectangle is vertically correspondingly provided with magnetic powders brake device assembly location and installation hole 11 around inclusion 5 upper surface.
Described rectangle is provided with encoder component installing hole 12 and guide roller component around inclusion 5 length direction both ends of the surface Central Symmetry
Installation place 14 (i.e. figure around central point rotate 180 ° after overlap).
Described rectangle is correspondingly provided with wrapped disk assembly installing hole 13 around inclusion 5 width both ends of the surface.
Described rectangle is longitudinally correspondingly provided with spill draw-in groove 15 around inclusion 5 inside length direction centre position.
During installation it is necessary to the convex slot that the spill draw-in groove 15 on inclusion 5 is provided with hollow shaft 4 using rectangle (in figure is not
Illustrate) it is fitted and fixed with direction, then it is screwed in hollow shaft 4；Be provided with guide roller component 6, magnetic powders brake device assembly 8, around
Bag disk assembly 9, encoder component 10 are all attached or connected to rectangle at the corresponding installing hole of inclusion 5 using screw, referring to figure
2.Described installation withdrawing pattern plate 7 is arranged at hollow shaft 4 top, is fixed using screw locking, and cooperation guide roller component 6 carries out wrapped dynamic
Make.
The effect of vertical wrapping machine taping head primary structure each part and installation step are as follows：
First, vertical wrapping machine is three story frame structures, and top layer is provided with motor-driven traction wheel and is used for drawing wire
Uniform motion；Middle and bottom installs two taping heads, high-speed rotation under the driving of motor, and paper membrane bag is attached on wire.
Synchronous pulley 1 is the drive disk assembly of taping head, is passed to motor rotation by Timing Belt and synchronous pulley wrapped
Head；During installation, synchronous pulley is placed in the following hollow shaft of wrapped base 4, and is fixed with nut-locking.
Wrapped base 2 is the critical component that taping head is fixed on vertical wrapping machine mainframe, is also propping up of taping head revolution
Support part part, first two bearings is installed in wrapped base before assembling.
Carbon brush and its copper slip ring group 3 are by 5 volts of direct current electrical conduction in the taping head of rotation, are magnetic powder brake and rotation
Encoder provides electric energy and input/output control signal.
Hollow shaft 4 is the unique parts of taping head revolution, inserts the bearing in the hole of wrapped base 2 during assembling from top to bottom.
The core entire combination framework that this rectangle is provided with for new wrapping mechanism around inclusion 5, it is necessary to utilize during installation
Spill draw-in groove 15 fixed-direction on inclusion 5 for the rectangle, then will be fixed together with hollow shaft 4 around inclusion using screw；If
Some guide roller components 6, magnetic powders brake device assembly 8, wrapped disk assembly 9 and encoder component 10 are all attached or connected to using screw
Rectangle is around the corresponding installing hole of inclusion 5 and installation place.
Wrapped disk assembly 9 is installed, conductive line surfaces are wrapped attached paper membrane and are stored within wrapped disk assembly, during installation, will be around
Bag disk assembly is installed on rectangle around inclusion two ends.
Magnetic powders brake device assembly 8 is to provide brake force to make the critical component of paper membrane tensioning to wrapped disk；Magnetic powder brake with
Wrapped disk assembly connects, by a pair of bevel gear, the tension force exporting magnetic powder brake and passes to wrapped disk assembly.During installation, magnetic
Powder brake assembly 8 is respectively placed in the top around inclusion.
Encoder component 10 is arranged at the side around inclusion 5 for the rectangle.
The direction of guide roller component 6 can arbitrarily be adjusted, and effect is to be changed by the angle that guiding changes paper membrane winding wire
Become the packet stack rate that final paper membrane is wound around, also can increase the tension force of paper membrane simultaneously；Paper tape deflector roll is installed on rectangle around inclusion encoder
Opposite.
Withdrawing pattern plate 7 be wrapped in critical component, withdrawing pattern plate in order to guide paper membrane smooth be wound on wire, simultaneously
The angle adjusting withdrawing pattern plate can change the winding angle of paper membrane；During installation, withdrawing pattern plate 7 is placed in hollow shaft 4 top and locks solid
Fixed.
The operation principle of the present invention and main structure：
The present invention is around inclusion by existing circular wrapped structural reform for rectangle, so not only ensure that existing circle around inclusion
All advantages, solve the huge defect of its rotary inertia again；Again because this structure employs compact and reasonable design so that around
The position of bag disk is retracted to 218mm inwards, away from the Distance Shortened of wire；So wire winding angle reduces so that disconnected paper phenomenon
It is greatly decreased, such product quality also improves therewith.Synchronous pulley 1 is driven by motor makes rectangle adjust rotation around inclusion 5, leads to
Cross improvement after the design of inclusion, the designed new rotary inertia around inclusion is：2083333g/mm2, wrapped before remodeling
Body rotary inertia is：5904064g/mm2, the new rotary inertia around inclusion reduces 64.71%.The overall rotation of taping head
Inertia have dropped 50%, so power of motor is sufficient when high speed is wrapped, high speed performance greatly improves, and the bottleneck of impact speed-raising has again
Broken through, so that speed when producing improves more than 10%.
By the redesign of opposing connection inclusion, another completes the significant improvement to taping head, the taping head after improvement
Performance has very big lifting again, overcomes the defect of itself simultaneously again, substantially increases labor productivity aborning.
The above-mentioned detailed description carrying out with reference to embodiment vertical winding machine taping head, is illustrative rather than limited
's；Therefore changing and modifications under without departing from present general inventive concept, should belong within protection scope of the present invention.
Claims (5)
1. a kind of be provided with rectangle around inclusion vertical wrapping machine taping head it is characterised in that this taping head include synchronous pulley, around
Bag base, carbon brush and copper slip ring group, hollow shaft, rectangle are around inclusion, guide roller component, withdrawing pattern plate, magnetic powders brake device assembly, wrapped disk
Assembly and encoder component；
Described wrapped base is provided with two bearings, is fitted into one with hollow shaft；Synchronous pulley is arranged at hollow shaft bottom,
It is connected with the motor providing power；Carbon brush and copper slip ring group covered hollow shaft and were screwed on wrapped base；Described pull out
Template is fixed on hollow shaft top；Described rectangle is respectively equipped with magnetic powders brake device assembly location and installation hole, encoder on inclusion
Assembly installing hole, wrapped disk assembly installing hole, guide roller component installation place and spill draw-in groove；Corresponding installation magnetic powder brake group respectively
Part, encoder component, wrapped disk assembly and guide roller component.
2. the vertical wrapping machine taping head around inclusion for the rectangle that is provided with according to claim 1 is it is characterised in that described rectangle
Vertically it is correspondingly provided with magnetic powders brake device assembly location and installation hole around inclusion upper surface.
3. the vertical wrapping machine taping head around inclusion for the rectangle that is provided with according to claim 1 is it is characterised in that described rectangle
Wrapped body length direction both ends of the surface Central Symmetry is provided with encoder component installing hole and guide roller component installation place.
4. the vertical wrapping machine taping head around inclusion for the rectangle that is provided with according to claim 1 is it is characterised in that described rectangle
It is correspondingly provided with wrapped disk assembly installing hole around inclusion width both ends of the surface.
5. the vertical wrapping machine taping head around inclusion for the rectangle that is provided with according to claim 1 is it is characterised in that described rectangle
Wrapped internal side length direction centre position is longitudinally correspondingly provided with spill draw-in groove, is fitted and fixed with the convex slot that hollow shaft is provided with,
And be fixed in hollow shaft using screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611054190.0A CN106409434A (en) | 2016-11-25 | 2016-11-25 | Vertical wrapper wrapping head with rectangular wrapping body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611054190.0A CN106409434A (en) | 2016-11-25 | 2016-11-25 | Vertical wrapper wrapping head with rectangular wrapping body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106409434A true CN106409434A (en) | 2017-02-15 |
Family
ID=58081649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611054190.0A Pending CN106409434A (en) | 2016-11-25 | 2016-11-25 | Vertical wrapper wrapping head with rectangular wrapping body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106409434A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113257491A (en) * | 2021-05-08 | 2021-08-13 | 合肥神马科技集团有限公司 | A high-efficient wrapping device for vertical stranding |
-
2016
- 2016-11-25 CN CN201611054190.0A patent/CN106409434A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113257491A (en) * | 2021-05-08 | 2021-08-13 | 合肥神马科技集团有限公司 | A high-efficient wrapping device for vertical stranding |
| CN113257491B (en) * | 2021-05-08 | 2022-08-16 | 合肥神马科技集团有限公司 | A high-efficient wrapping device for vertical stranding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170215 |
|
| WD01 | Invention patent application deemed withdrawn after publication |