CN106404365A - Tension machine tail vehicle test device - Google Patents
Tension machine tail vehicle test device Download PDFInfo
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Abstract
本发明提供了一种张力机尾车的试验装置,该装置包括:支撑装置,用于支撑张力机尾车中的承载轴的两端;加载装置,可拆卸地连接于承载轴,用于对承载轴施加压力;压力测试装置,设置于加载装置,用于检测承载轴所承受的压力。本发明通过加载装置对承载轴施加压力,并在达到承载轴的许用荷载时检测承载轴的变形情况,再根据承载轴的变形情况判断承载轴的强度是否满足要求,进而确保承载轴准确地选配,使得选配出的承载轴能够满足张力机尾车的性能要求,安全系数高,提高了承载轴选型的准确度,避免了选配出的承载轴的强度过大,减少了张力机尾车的重量和成本。
The invention provides a test device for a tensioner tailcar, which comprises: a support device for supporting both ends of a bearing shaft in a tensioner tailcar; a loading device detachably connected to the bearing shaft for The bearing shaft exerts pressure; the pressure testing device is arranged on the loading device to detect the pressure on the bearing shaft. The invention applies pressure to the bearing shaft through the loading device, and detects the deformation of the bearing shaft when the allowable load of the bearing shaft is reached, and then judges whether the strength of the bearing shaft meets the requirements according to the deformation of the bearing shaft, thereby ensuring that the bearing shaft is accurately Optional matching, so that the selected bearing shaft can meet the performance requirements of the tension machine tail car, with a high safety factor, which improves the accuracy of the selection of the bearing shaft, avoids the excessive strength of the selected bearing shaft, and reduces the tension The weight and cost of the tail truck.
Description
技术领域technical field
本发明涉及输电线路施工工具技术领域,具体而言,涉及一种张力机尾车的试验装置。The invention relates to the technical field of power transmission line construction tools, in particular to a test device for a tension locomotive.
背景技术Background technique
随着我国经济的快速发展,用电负荷快速增长,输电线路工程的架设也随之增多。张力架线施工是输电线路工程中的一项重要环节,而架空输电线路用张力机尾车是张力架线施工必备的主要机具之一,并且,张力机尾车与放线、紧线等施工有着密切关系,因而保证张力机尾车的承载能力是张力放线顺利进行的基础。With the rapid development of my country's economy and the rapid growth of electricity load, the erection of transmission line projects has also increased. Tension stringing construction is an important link in transmission line engineering, and the tension tail car for overhead transmission lines is one of the main equipment necessary for tension stringing construction. Construction is closely related, so ensuring the carrying capacity of the tension machine tail car is the basis for the smooth progress of tension pay-off.
为了保证电力的稳定供应,张力架线用施工机具的要求逐渐提高。其中,张力机尾车的承载轴是张力机尾车的一个重要的施工部件,承载轴的强度和承载能力是影响张力机尾车性能的一项重要指标,也是选配合适的承载轴的关键因素。通常情况下,张力机尾车的承载轴的选型一般基于工程经验,这样选配出的承载轴的强度和承载能力均较高,则安全系数偏高,承载轴的尺寸偏大,大大增加了张力机尾车的重量和成本。如果基于材料力学原理采用静力学计算对承载轴进行选型在理论上是较为合理的,但是却忽略了承载轴长期运行产生的疲劳应力的影响,使得承载轴的疲劳强度和承载能力无法满足要求,进而导致的承载轴的选型不准确。In order to ensure a stable supply of electric power, the requirements for construction equipment for tension stringing are gradually increasing. Among them, the bearing shaft of the tensioner tail car is an important construction part of the tensioner tail car. The strength and bearing capacity of the bearing shaft are an important index affecting the performance of the tensioner tail car, and it is also the key to selecting a suitable bearing shaft. factor. Under normal circumstances, the selection of the bearing shaft of the tensioner tail car is generally based on engineering experience. In this way, the strength and bearing capacity of the selected bearing shaft are high, the safety factor is high, and the size of the bearing shaft is too large, which greatly increases Reduced the weight and cost of the tensioned tailcar. It is theoretically reasonable to use static calculations to select the bearing shaft based on the principles of material mechanics, but it ignores the influence of fatigue stress caused by the long-term operation of the bearing shaft, so that the fatigue strength and bearing capacity of the bearing shaft cannot meet the requirements. , which in turn leads to inaccurate selection of the bearing shaft.
发明内容Contents of the invention
鉴于此,本发明提出了一种张力机尾车的试验装置,旨在解决现有技术中张力机尾车的承载轴选型不准确的问题。In view of this, the present invention proposes a test device for a tensioner tailcar, aiming at solving the problem of inaccurate selection of the bearing shaft of the tensioner tailcar in the prior art.
本发明提出了一种张力机尾车的试验装置,该装置包括:支撑装置,用于支撑张力机尾车中的承载轴的两端;加载装置,可拆卸地连接于承载轴,用于对承载轴施加压力;压力测试装置,设置于加载装置,用于检测承载轴所承受的压力。The present invention proposes a test device for a tensioner tailcar, which comprises: a supporting device for supporting both ends of a bearing shaft in a tensioner tailcar; a loading device detachably connected to the bearing shaft for The bearing shaft exerts pressure; the pressure testing device is arranged on the loading device to detect the pressure on the bearing shaft.
进一步地,上述张力机尾车的试验装置中,支撑装置包括:底座和两个支撑体;其中,两个支撑体的第一端均连接于底座,并且,两个支撑体之间具有预设距离;承载轴的两端分别与两个支撑体的第二端可转动且可拆卸连接。Further, in the test device for the above-mentioned tension engine tailcar, the supporting device includes: a base and two supporting bodies; wherein, the first ends of the two supporting bodies are connected to the base, and there is a preset gap between the two supporting bodies. Distance; the two ends of the bearing shaft are respectively rotatably and detachably connected to the second ends of the two supporting bodies.
进一步地,上述张力机尾车的试验装置中,加载装置包括:力施加装置、第一连接杆和第二连接杆;其中,第一连接杆与力施加装置分别置于承载轴的两侧,第二连接杆置于承载轴的上方,并且,第二连接杆设置有连接部,承载轴可滑动地穿设于连接部;第一连接杆的第一端与底座相连接,第一连接杆的第二端与第二连接杆的第一端相铰接,第二连接杆的第二端与力施加装置的加载端相铰接,力施加装置的支撑座与底座相连接;压力测试装置设置于第一连接杆。Further, in the test device of the above-mentioned tension tailcar, the loading device includes: a force applying device, a first connecting rod and a second connecting rod; wherein, the first connecting rod and the force applying device are respectively placed on both sides of the bearing shaft, The second connecting rod is placed above the bearing shaft, and the second connecting rod is provided with a connecting portion, and the bearing shaft is slidably passed through the connecting portion; the first end of the first connecting rod is connected with the base, and the first connecting rod The second end of the second connecting rod is hinged to the first end of the second connecting rod, the second end of the second connecting rod is hinged to the loading end of the force applying device, and the supporting seat of the force applying device is connected to the base; the pressure testing device is arranged on first connecting rod.
进一步地,上述张力机尾车的试验装置中,连接部为弧形连接部。Further, in the above-mentioned test device for the tensioner tailcar, the connection part is an arc-shaped connection part.
进一步地,上述张力机尾车的试验装置中,加载装置还包括:轴承;其中,承载轴穿设于轴承,并且,轴承穿设于第二连接杆的连接部。Further, in the above-mentioned test device for the tension tailcar, the loading device further includes: a bearing; wherein, the bearing shaft is passed through the bearing, and the bearing is passed through the connecting portion of the second connecting rod.
进一步地,上述张力机尾车的试验装置还包括:驱动电机,连接于承载轴,用于驱动承载轴转动。Further, the above-mentioned test device for the tensioner tailcar also includes: a driving motor connected to the bearing shaft and used to drive the bearing shaft to rotate.
进一步地,上述张力机尾车的试验装置中,第一连接杆的第一端与底座可滑动连接,并且,力施加装置的支撑座与底座可滑动连接。Further, in the above-mentioned test device for a tension tailcar, the first end of the first connecting rod is slidably connected to the base, and the support seat of the force applying device is slidably connected to the base.
进一步地,上述张力机尾车的试验装置中,底座开设有两条平行于承载轴的滑轨,两条滑轨分别与第一连接杆的第一端和力施加装置的支撑座可滑动地相连接;与第一连接杆的第一端相连接的滑轨设置有防脱机构,防脱机构用于阻止第一连接杆向上运动时第一连接杆的第一端脱离滑轨。Further, in the above-mentioned test device for the tension tailcar, the base is provided with two slide rails parallel to the bearing shaft, and the two slide rails are slidably connected to the first end of the first connecting rod and the support seat of the force applying device respectively. connected; the slide rail connected with the first end of the first connecting rod is provided with an anti-off mechanism, and the anti-off mechanism is used to prevent the first end of the first connecting rod from detaching from the slide rail when the first connecting rod moves upward.
进一步地,上述张力机尾车的试验装置中,加载装置为两个,两个加载装置沿承载轴的轴向并列设置。Further, in the above-mentioned test device for the tension tailcar, there are two loading devices, and the two loading devices are arranged side by side along the axial direction of the bearing shaft.
本发明中,通过加载装置对承载轴施加压力,并在达到承载轴的许用荷载时检测承载轴的变形情况,再根据承载轴的变形情况判断承载轴的强度是否满足要求,进而确保承载轴准确地选配,使得选配出的承载轴能够满足张力机尾车的性能要求,安全系数高,提高了承载轴选型的准确度,解决了现有技术中张力机尾车的承载轴选型不准确的问题,避免了选配出的承载轴的强度过大,有效地减少了张力机尾车的重量和成本。In the present invention, the loading device applies pressure to the bearing shaft, and detects the deformation of the bearing shaft when the allowable load of the bearing shaft is reached, and then judges whether the strength of the bearing shaft meets the requirements according to the deformation of the bearing shaft, thereby ensuring that the bearing shaft Accurate matching makes the selected load-bearing shaft meet the performance requirements of the tension tail car, with a high safety factor, which improves the accuracy of the load-bearing shaft type selection, and solves the problem of the load-bearing shaft selection of the tension tail car in the prior art. The problem of inaccurate type avoids the excessive strength of the selected bearing shaft, and effectively reduces the weight and cost of the tension machine tail car.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention. Also throughout the drawings, the same reference numerals are used to designate the same parts. In the attached picture:
图1为本发明实施例提供的张力机尾车的试验装置的结构示意图;Fig. 1 is the structural representation of the test device of the tension machine tail car that the embodiment of the present invention provides;
图2为本发明实施例提供的张力机尾车的试验装置的主视结构示意图;Fig. 2 is the schematic diagram of the front view of the test device of the tensioner tail car provided by the embodiment of the present invention;
图3为图2的A-A的剖面结构示意图。FIG. 3 is a schematic cross-sectional structure diagram of A-A in FIG. 2 .
具体实施方式detailed description
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided for more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
参见图1至图3,图中示出了本发明实施例提供的张力机尾车的试验装置的优选结构。如图所示,张力机尾车的试验装置包括:支撑装置1、加载装置2和压力测试装置3。其中,支撑装置1用于支撑张力机尾车中的承载轴4的两端,支撑装置1与该承载轴4为可转动且可拆卸连接。加载装置2可拆卸地连接于承载轴4,该加载装置2用于对承载轴4施加压力。压力测试装置3设置于加载装置2,该压力测试装置3用于检测承载轴4所承受的压力。具体地,加载装置2与承载轴4之间可以为可转动连接,即加载装置2虽然对承载轴4施加压力,但是加载装置2并不限制承载轴4的转动。实际施工时,承载轴4穿设于张力机尾车中的导线盘,该导线盘对承载轴4施加压力。加载装置2模拟导线盘对承载轴4施加压力的实际工况。Referring to Fig. 1 to Fig. 3, the preferred structure of the test device for the tension tailcar provided by the embodiment of the present invention is shown in the figures. As shown in the figure, the test device for the tension tailcar includes: a supporting device 1 , a loading device 2 and a pressure testing device 3 . Wherein, the supporting device 1 is used to support both ends of the bearing shaft 4 in the tensioner tail car, and the supporting device 1 is connected to the bearing shaft 4 in a rotatable and detachable manner. The loading device 2 is detachably connected to the bearing shaft 4 , and the loading device 2 is used for applying pressure to the bearing shaft 4 . The pressure testing device 3 is arranged on the loading device 2 , and the pressure testing device 3 is used to detect the pressure on the bearing shaft 4 . Specifically, the loading device 2 and the bearing shaft 4 may be rotatably connected, that is, although the loading device 2 exerts pressure on the bearing shaft 4 , the loading device 2 does not restrict the rotation of the bearing shaft 4 . During actual construction, the bearing shaft 4 is passed through the wire reel in the tail car of the tension machine, and the wire reel exerts pressure on the bearing shaft 4 . The loading device 2 simulates the actual working condition that the wire coil exerts pressure on the bearing shaft 4 .
具体实施时,试验装置可以对承载轴4处于静止状态时进行试验,测试承载轴4的静力强度是否满足预设要求;试验装置也可以对承载轴4处于转动状态时进行试验,测试承载轴4的疲劳强度是否满足预设要求。具体实施时,每个承载轴4的静力强度的预设要求和疲劳强度的预设要求均可以根据相关规定查出。During specific implementation, the test device can test the bearing shaft 4 when it is in a static state, and test whether the static strength of the bearing shaft 4 meets the preset requirements; the test device can also test the bearing shaft 4 when it is in a rotating state, and test the load bearing shaft. 4 Whether the fatigue strength meets the preset requirements. During specific implementation, the preset requirements for static strength and fatigue strength of each bearing shaft 4 can be found out according to relevant regulations.
试验时,承载轴4的两端均与支撑装置1相连接。每个承载轴4均有设计许用荷载和设计许用疲劳荷载。当承载轴4处于静止状态时,加载装置2根据该设计许用荷载对承载轴4不断施加压力,直至使得压力测试装置3检测到的压力值达到设计许用荷载,检测承载轴4的变形情况。若承载轴4未发生变形,则表示该承载轴4的静力强度满足预设要求。若承载轴4发生变形,则该承载轴4的静力强度不满足预设要求。当承载轴4处于转动状态时,加载装置2根据该设计许用疲劳荷载对承载轴4不断施加压力,直至达到设计许用疲劳荷载,这时保持承载轴4转动到预设时间,检测承载轴4的变形情况。若承载轴4未发生变形,则表示该承载轴的疲劳强度满足预设要求。若承载轴4发生变形,则该承载轴4的疲劳强度不满足预设要求。具体实施时,该预设时间可以根据实际情况来确定,本实施例对此不作任何限制。During the test, both ends of the bearing shaft 4 are connected with the supporting device 1 . Each bearing shaft 4 has a design allowable load and a design allowable fatigue load. When the bearing shaft 4 is in a static state, the loading device 2 continuously applies pressure to the bearing shaft 4 according to the design allowable load until the pressure value detected by the pressure testing device 3 reaches the design allowable load, and detects the deformation of the bearing shaft 4 . If the bearing shaft 4 is not deformed, it means that the static strength of the bearing shaft 4 meets the preset requirements. If the bearing shaft 4 is deformed, the static strength of the bearing shaft 4 does not meet the preset requirements. When the bearing shaft 4 is in a rotating state, the loading device 2 continuously applies pressure to the bearing shaft 4 according to the design allowable fatigue load until the design allowable fatigue load is reached. At this time, keep the bearing shaft 4 rotating for a preset time and detect the bearing shaft 4 deformation. If the bearing shaft 4 is not deformed, it means that the fatigue strength of the bearing shaft meets the preset requirements. If the bearing shaft 4 is deformed, the fatigue strength of the bearing shaft 4 does not meet the preset requirements. During specific implementation, the preset time may be determined according to actual conditions, which is not limited in this embodiment.
具体实施时,承载轴4的选型过程为:首先采用静力学计算选择一个尺寸的承载轴4,然后通过试验装置对选择出的该承载轴4进行试验,判断该承载轴4的静力强度和疲劳强度是否能够满足预设要求,当满足预设要求时,则该承载轴4选型成功;当不满足预设要求时,则该承载轴4选型失败,重新根据静力学计算选择另一个尺寸的承载轴4,重复上述过程,直至承载轴4的选型成功。需要说明的是,只有承载轴4的静力强度和疲劳强度均满足预设要求,该承载轴4才可以使用,即承载轴4的选型成功。只要承载轴4的静力强度和疲劳强度中有一个不满足预设要求,该承载轴4不可以使用,即承载轴4的选型失败。During specific implementation, the selection process of the bearing shaft 4 is as follows: first, a bearing shaft 4 of a size is selected by static calculation, and then the selected bearing shaft 4 is tested by a test device to judge the static strength of the bearing shaft 4 and fatigue strength can meet the preset requirements, when the preset requirements are met, the selection of the bearing shaft 4 is successful; For a bearing shaft 4 of one size, repeat the above process until the selection of the bearing shaft 4 is successful. It should be noted that the bearing shaft 4 can be used only if the static strength and fatigue strength of the bearing shaft 4 meet the preset requirements, that is, the selection of the bearing shaft 4 is successful. As long as one of the static strength and fatigue strength of the bearing shaft 4 does not meet the preset requirements, the bearing shaft 4 cannot be used, that is, the selection of the bearing shaft 4 fails.
可以看出,本实施例中,通过加载装置2对承载轴4施加压力,并在达到承载轴4的许用荷载时检测承载轴4的变形情况,再根据承载轴的变形情况判断承载轴的强度是否满足要求,进而确保承载轴4准确地选配,使得选配出的承载轴4能够满足张力机尾车的性能要求,安全系数高,提高了承载轴4选型的准确度,解决了现有技术中张力机尾车的承载轴选型不准确的问题,避免了选配出的承载轴的强度过大,有效地减少了张力机尾车的重量和成本。It can be seen that in this embodiment, the loading device 2 applies pressure to the bearing shaft 4, and detects the deformation of the bearing shaft 4 when the allowable load of the bearing shaft 4 is reached, and then judges the deformation of the bearing shaft according to the deformation of the bearing shaft. Whether the strength meets the requirements, and then ensure that the bearing shaft 4 is accurately selected, so that the selected bearing shaft 4 can meet the performance requirements of the tension machine tail car, the safety factor is high, and the accuracy of the selection of the bearing shaft 4 is improved. In the prior art, the problem of inaccurate selection of the bearing shaft of the tensioner tail car avoids the excessive strength of the selected bearing shaft, and effectively reduces the weight and cost of the tensioner tail car.
参见图1至图3,上述实施例中,支撑装置1可以包括:底座11和两个支撑体12。其中,两个支撑体12的第一端(图1所示的下端)均连接于底座11,并且,两个支撑体12之间具有预设距离。承载轴4的两端分别与两个支撑体12的第二端(图1所示的上端)可转动且可拆卸连接。具体地,两个支撑体12与底座11为垂直设置,两个支撑体12置于底座11的上方(相对于图1而言),并且,两个支撑体12具有预设高度。每个支撑体12的第二端均设置有轴承座,轴承座内设置有轴承,承载轴4的其中一端与其中一个支撑体12第二端的轴承相连接,承载轴4的另一端与另一个支撑体12第二端的轴承相连接,以使承载轴4的两端与两个支撑体12的第二端均可转动且可拆卸连接。Referring to FIG. 1 to FIG. 3 , in the above embodiments, the supporting device 1 may include: a base 11 and two supporting bodies 12 . Wherein, the first ends (lower ends shown in FIG. 1 ) of the two supporting bodies 12 are both connected to the base 11 , and there is a preset distance between the two supporting bodies 12 . Both ends of the bearing shaft 4 are respectively rotatably and detachably connected to the second ends (upper ends shown in FIG. 1 ) of the two supporting bodies 12 . Specifically, the two support bodies 12 are perpendicular to the base 11 , the two support bodies 12 are placed above the base 11 (relative to FIG. 1 ), and the two support bodies 12 have a preset height. The second end of each support body 12 is provided with a bearing seat, and a bearing is arranged in the bearing seat. One end of the bearing shaft 4 is connected with the bearing at the second end of one of the support bodies 12, and the other end of the bearing shaft 4 is connected with the other end of the bearing shaft 4. The bearings at the second ends of the supporting bodies 12 are connected so that both ends of the bearing shaft 4 are rotatably and detachably connected to the second ends of the two supporting bodies 12 .
需要说明的是,具体实施时,两个支撑体12之间的预设距离可以根据实际情况来设定,本实施例对此不做任何限制。预设高度可以根据实际情况来设定,本实施例对此不做任何限制。It should be noted that, during specific implementation, the preset distance between the two support bodies 12 can be set according to the actual situation, which is not limited in this embodiment. The preset height can be set according to the actual situation, which is not limited in this embodiment.
可以看出,本实施例中,通过将承载轴4的两端与两个支撑体12的第二端可拆卸连接且可转动,实现了支撑装置1对承载轴4的支撑,便于承载轴4的拆卸和安装,结构简单。It can be seen that in this embodiment, by detachably connecting the two ends of the bearing shaft 4 with the second ends of the two supporting bodies 12 and being rotatable, the support of the supporting device 1 on the bearing shaft 4 is realized, which is convenient for the bearing shaft 4 Easy disassembly and installation, simple structure.
参见图1至图3,上述各实施例中,加载装置2可以包括:力施加装置21、第一连接杆22和第二连接杆23。其中,第一连接杆22与力施加装置21分别置于承载轴4的两侧(图1所示的左右两侧),第二连接杆23置于承载轴4的上方(相对于图1而言)。第二连接杆23设置有连接部,承载轴4可滑动地穿设于该连接部。Referring to FIGS. 1 to 3 , in the above embodiments, the loading device 2 may include: a force applying device 21 , a first connecting rod 22 and a second connecting rod 23 . Wherein, the first connecting rod 22 and the force applying device 21 are respectively placed on both sides of the bearing shaft 4 (the left and right sides shown in FIG. 1 ), and the second connecting rod 23 is placed above the bearing shaft 4 (with respect to FIG. 1 ). Word). The second connecting rod 23 is provided with a connecting portion, and the carrying shaft 4 is slidably passed through the connecting portion.
具体地,该连接部可以为套管,该套管的内壁面光滑设置,承载轴4穿设于该套管,以使承载轴4与套管可相对滑动。该连接部还可以为弧形连接部231,即该弧形连接部231为第二连接杆23上设置的弧形凸起,该弧形凸起向上(相对于图1而言)拱起,并且该弧形连接部231的内壁面为光滑设置,以使承载轴4与弧形连接部231可相对滑动。优选的,该连接部为弧形连接部231。更优选的,该弧形连接部231的弧度与承载轴4的外径相匹配。Specifically, the connecting portion may be a sleeve, the inner wall of which is smooth, and the bearing shaft 4 is passed through the sleeve so that the bearing shaft 4 and the sleeve can slide relative to each other. The connecting portion can also be an arc-shaped connecting portion 231, that is, the arc-shaped connecting portion 231 is an arc-shaped protrusion provided on the second connecting rod 23, and the arc-shaped protrusion arches upward (relative to FIG. 1 ), Moreover, the inner wall surface of the arc-shaped connecting portion 231 is smooth, so that the bearing shaft 4 and the arc-shaped connecting portion 231 can slide relative to each other. Preferably, the connecting portion is an arc-shaped connecting portion 231 . More preferably, the arc of the arc-shaped connecting portion 231 matches the outer diameter of the bearing shaft 4 .
第一连接杆22的第一端(图1所示的下端)与底座11相连接,第一连接杆22的第二端(图1所示的上端)与第二连接杆23的第一端(图1所示的左端)相铰接。第二连接杆23的第二端(图1所示的右端)与力施加装置21的加载端(图1所示的上端)相铰接,力施加装置21的支撑座(图1所示的下端)与底座11相连接。压力测试装置3设置于第一连接杆22。具体地,第一连接杆22的第二端与第二连接杆23的第一端为铰接连接且可拆卸连接,第二连接杆23的第二端与力施加装置21的加载端为铰接连接且可拆卸连接。优选的,力施加装置21可以为液压缸。The first end (the lower end shown in FIG. 1 ) of the first connecting rod 22 is connected with the base 11, and the second end (the upper end shown in FIG. 1 ) of the first connecting rod 22 is connected with the first end of the second connecting rod 23 (left end shown in Figure 1) are hinged. The second end (the right end shown in Figure 1 ) of the second connecting rod 23 is hinged with the loading end (upper end shown in Figure 1 ) of the force applying device 21, and the supporting seat (the lower end shown in Figure 1 ) of the force applying device 21 ) is connected to the base 11. The pressure testing device 3 is disposed on the first connecting rod 22 . Specifically, the second end of the first connecting rod 22 is hingedly connected to the first end of the second connecting rod 23 and is detachably connected, and the second end of the second connecting rod 23 is hingedly connected to the loading end of the force applying device 21 And detachable connection. Preferably, the force applying device 21 may be a hydraulic cylinder.
具体实施时,第二连接杆23的第一端设置有通孔,该通孔为沿第二连接杆23的厚度方向(图1所示的上下方向)设置,第一连接杆22的第二端穿设于该通孔且与第二连接杆23通过螺栓连接。第二连接杆23的第二端设置有通孔,该通孔为沿第二连接杆23的厚度方向(图1所示的上下方向)设置,力施加装置21的加载端穿设于该通孔且与第二连接杆23通过螺栓连接。During specific implementation, the first end of the second connecting rod 23 is provided with a through hole, and the through hole is arranged along the thickness direction of the second connecting rod 23 (up and down direction shown in FIG. The end passes through the through hole and is connected with the second connecting rod 23 by bolts. The second end of the second connecting rod 23 is provided with a through hole, which is arranged along the thickness direction of the second connecting rod 23 (the up-down direction shown in FIG. 1 ), and the loading end of the force applying device 21 is passed through the through hole hole and is connected with the second connecting rod 23 by bolts.
试验时,力施加装置21逐渐施加力,则第二连接杆23的第二端受到向下的拉力,进而使得第二连接杆23的第一端有向上运动的趋势,但是由于第二连接杆23的第一端通过第一连接杆22与底座11相连接,所以第二连接杆23的第一端受到限制,使得第二连接杆23的第一端也受到向下的力,第二连接杆23的第一端将受到的力传递给第一连接杆22,从而使得承载轴4受到第二连接杆23施加的压力。压力测试装置3检测第一连接杆22的力,即压力测试装置3检测的是第二连接杆23的第一端受到的力,该力等于力施加装置21对第二连接杆23的第二端施加的力,也等于承载轴4受到的压力的1/2,则承载轴4受到的压力等于两倍的压力测试装置3检测到的第一连接杆22的力。During the test, the force applying device 21 applies force gradually, and then the second end of the second connecting rod 23 is subjected to a downward pulling force, and then the first end of the second connecting rod 23 has a tendency to move upwards, but due to the second connecting rod The first end of 23 is connected with the base 11 by the first connecting rod 22, so the first end of the second connecting rod 23 is restricted, so that the first end of the second connecting rod 23 is also subjected to downward force, the second connecting rod 23 The first end of the rod 23 transmits the received force to the first connecting rod 22 , so that the bearing shaft 4 is subjected to the pressure exerted by the second connecting rod 23 . The pressure testing device 3 detects the force of the first connecting rod 22, that is, what the pressure testing device 3 detects is the force that the first end of the second connecting rod 23 is subjected to, and this force is equal to the second force applied by the force applying device 21 to the second connecting rod 23. The force applied by the end is also equal to 1/2 of the pressure on the bearing shaft 4, and the pressure on the bearing shaft 4 is equal to twice the force of the first connecting rod 22 detected by the pressure testing device 3.
可以看出,本实施例中,通过力施加装置21对承载轴4的一侧施加力,再根据压力测试装置3检测到的力确定承载轴4实际承受的力,便于控制承载轴4的受力,进而更好地检测承载轴4的变形情况,并且,由于承载轴4的两端与两个支撑体12的第二端均为可拆卸连接,所以便于更换承载轴4,能够对不同直径的承载轴进行测试,进而提高了承载轴4测试的准确度,又由于第二连接杆23的两端分别与第一连接杆22和力施加装置21铰接连接,所以能够根据承载轴4直径的变化更换第二连接杆23,确保该试验装置的稳定运行,结构简单。It can be seen that in this embodiment, force is applied to one side of the bearing shaft 4 through the force applying device 21, and then the force actually borne by the bearing shaft 4 is determined according to the force detected by the pressure testing device 3, so as to facilitate the control of the bearing shaft 4. force, so as to better detect the deformation of the bearing shaft 4, and, since the two ends of the bearing shaft 4 are detachably connected to the second ends of the two supports 12, it is convenient to replace the bearing shaft 4, and can be used for different diameters The bearing shaft is tested, thereby improving the accuracy of the bearing shaft 4 test, and because the two ends of the second connecting rod 23 are hingedly connected with the first connecting rod 22 and the force applying device 21 respectively, so it can be according to the diameter of the bearing shaft 4 Change and replace the second connecting rod 23 to ensure the stable operation of the test device, and the structure is simple.
参见图1至图3,上述实施例中,该加载装置2还可以包括:轴承24。其中,承载轴4穿设于轴承24,并且轴承24穿设于第二连接杆23的连接部。由于承载轴4的两端分别与支撑体12可转动且可拆卸连接,所以轴承24穿设于该连接部,承载轴4穿设于该轴承24,则承载轴4可相对于连接部转动。当连接部为弧形连接部231时,承载轴4穿设于轴承24,第二连接杆23的弧形连接部231对应放置于轴承24的上方且与轴承24相接触。具体实施时,轴承24设置有轴承座,该轴承座穿设于第二连接杆23的连接部。Referring to FIG. 1 to FIG. 3 , in the above embodiment, the loading device 2 may further include: a bearing 24 . Wherein, the bearing shaft 4 passes through the bearing 24 , and the bearing 24 passes through the connecting portion of the second connecting rod 23 . Since the two ends of the bearing shaft 4 are rotatably and detachably connected to the supporting body 12 respectively, the bearing 24 passes through the connecting part, and the bearing shaft 4 passes through the bearing 24, so the bearing shaft 4 can rotate relative to the connecting part. When the connecting portion is an arc-shaped connecting portion 231 , the bearing shaft 4 passes through the bearing 24 , and the arc-shaped connecting portion 231 of the second connecting rod 23 is correspondingly placed above the bearing 24 and in contact with the bearing 24 . During specific implementation, the bearing 24 is provided with a bearing seat, and the bearing seat passes through the connecting portion of the second connecting rod 23 .
该加载装置2还可以包括:驱动电机。其中,驱动电机连接于承载轴4,该驱动电机用于驱动承载轴4转动。具体地,驱动电机可以通过联轴器或者皮带或者齿轮与承载轴4相连接。由于承载轴4穿设于轴承24,并且轴承24穿设于第二连接杆23的连接部,又由于承载轴4的两端也是通过轴承与两个支撑体12的第二端相连接,即承载轴4的两端与两个支撑体12的第二端可转动连接,所以该驱动电机能够为承载轴4提供动力,使得承载轴4可转动。The loading device 2 may also include: a driving motor. Wherein, the driving motor is connected to the bearing shaft 4, and the driving motor is used to drive the bearing shaft 4 to rotate. Specifically, the driving motor can be connected to the bearing shaft 4 through a coupling, a belt or a gear. Because the bearing shaft 4 is passed through the bearing 24, and the bearing 24 is passed through the connecting portion of the second connecting rod 23, and because the two ends of the bearing shaft 4 are also connected to the second ends of the two supporting bodies 12 through the bearing, that is Both ends of the bearing shaft 4 are rotatably connected to the second ends of the two supporting bodies 12, so the drive motor can provide power for the bearing shaft 4, so that the bearing shaft 4 can rotate.
试验时,驱动电机为承载轴4提供动力,由于承载轴4的两端通过轴承与两个支撑体12的第二端相连接,承载轴4又通过轴承24与第二连接杆23的连接部相连接,所以承载轴4即使受到力施加装置21施加的力,承载轴4也可以在驱动电机的带动下转动。加载装置2根据该设计许用疲劳荷载对承载轴4不断施加压力,直至使得压力测试装置3检测到的压力值达到设计许用疲劳荷载,这时保持承载轴4转动到预设时间,检测承载轴4的变形情况。若承载轴4未发生变形,则该承载轴4的疲劳强度满足预设要求,表示该承载轴4的承载能力满足要求。若承载轴4发生变形,则该承载轴4的疲劳强度不符合预设要求,表示该承载轴4的承载能力小,该承载轴4无法使用。During the test, the drive motor provides power for the load bearing shaft 4. Since the two ends of the load bearing shaft 4 are connected to the second ends of the two support bodies 12 through bearings, the load bearing shaft 4 passes through the connection between the bearing 24 and the second connecting rod 23. connected, so even if the bearing shaft 4 is subjected to the force exerted by the force applying device 21, the bearing shaft 4 can also rotate under the drive of the drive motor. The loading device 2 continuously exerts pressure on the bearing shaft 4 according to the design allowable fatigue load until the pressure value detected by the pressure testing device 3 reaches the design allowable fatigue load. Deformation of axis 4. If the bearing shaft 4 is not deformed, the fatigue strength of the bearing shaft 4 meets the preset requirements, which means that the bearing capacity of the bearing shaft 4 meets the requirements. If the bearing shaft 4 is deformed, the fatigue strength of the bearing shaft 4 does not meet the preset requirements, which means that the bearing capacity of the bearing shaft 4 is small, and the bearing shaft 4 cannot be used.
可以看出,本实施例中,通过设置轴承24,这样当力施加装置21对承载轴4施加力使得承载轴4受到压力时,承载轴4也能够转动,从而实现了对承载轴4疲劳强度的测试,并根据承载轴4的疲劳强度是否满足预设要求确保承载轴4的成功选型,提高了承载轴4选型的准确度。It can be seen that in this embodiment, by setting the bearing 24, when the force applying device 21 applies force to the bearing shaft 4 so that the bearing shaft 4 is under pressure, the bearing shaft 4 can also rotate, thereby realizing the improvement of the fatigue strength of the bearing shaft 4 The test, and according to whether the fatigue strength of the bearing shaft 4 meets the preset requirements, ensure the successful selection of the bearing shaft 4, which improves the accuracy of the selection of the bearing shaft 4.
上述各实施例中,第一连接杆22的第一端与底座11可滑动连接,并且,力施加装置21的支撑座与底座11可滑动连接。在实际运行工况中,承载轴4穿设于张力机尾车中的导线盘,导线盘的型号不同,导线盘的尺寸也就不同,这样导线盘对承载轴4施加的压力的作用点也就不同,因此,通过第一连接杆22的第一端和力施加装置21的支撑座均与底座11可滑动连接,使得力施加装置21可以对承载轴4的不同位置施加压力,以使试验装置能够测试承载轴的不同位置处的强度,能够模拟不同型号的导线盘对承载轴4的实际施力情况,从而确保承载轴4的选型准确。In the above embodiments, the first end of the first connecting rod 22 is slidably connected to the base 11 , and the support seat of the force applying device 21 is slidably connected to the base 11 . In the actual operating conditions, the bearing shaft 4 is installed on the wire coil in the tension machine tail car. The size of the wire coil is also different with the different models of the wire coil. It is different, therefore, the first end of the first connecting rod 22 and the support seat of the force applying device 21 are all slidably connected with the base 11, so that the force applying device 21 can apply pressure to different positions of the bearing shaft 4, so that the test The device can test the strength at different positions of the bearing shaft, and can simulate the actual force applied to the bearing shaft 4 by different types of wire reels, so as to ensure that the type selection of the bearing shaft 4 is accurate.
参见图1至图3,上述实施例中,底座11开设有两条滑轨111,两条滑轨111均平行于承载轴4且置于承载轴4的两侧。两条滑轨111分别与第一连接杆22的第一端和力施加装置21的支撑座可滑动地连接,也就是说,其中一条滑轨111与第一连接杆22的第一端可滑动地连接,另一条滑轨111与力施加装置21的支撑座可滑动地连接。Referring to FIG. 1 to FIG. 3 , in the above embodiment, the base 11 is provided with two slide rails 111 , and the two slide rails 111 are parallel to the bearing shaft 4 and placed on both sides of the bearing shaft 4 . The two slide rails 111 are slidably connected to the first end of the first connecting rod 22 and the support seat of the force applying device 21 respectively, that is to say, one of the slide rails 111 is slidably connected to the first end of the first connecting rod 22 The other slide rail 111 is slidably connected to the supporting seat of the force applying device 21 .
具体地,加载装置2还可以包括:两个滑块25。其中,两个滑块25、两条滑轨111、第一连接杆22的第一端和力施加装置21的支撑座均为一一对应设置。也就是说,其中一个滑块25与第一连接杆22的第一端相连接,该滑块25置于其中一条滑轨111内;另一个滑块25与力施加装置21的支撑座相连接,该滑块25置于另一条滑轨111内。Specifically, the loading device 2 may further include: two sliders 25 . Wherein, the two sliding blocks 25 , the two sliding rails 111 , the first end of the first connecting rod 22 and the supporting seat of the force applying device 21 are all provided in one-to-one correspondence. That is to say, one of the sliders 25 is connected to the first end of the first connecting rod 22, and the slider 25 is placed in one of the slide rails 111; the other slider 25 is connected to the supporting base of the force applying device 21 , the slider 25 is placed in another slide rail 111 .
与第一连接杆22的第一端相连接的滑轨111设置有防脱机构,该防脱机构用于阻止第一连接杆22向上运动时第一连接杆22的第一端脱离滑轨111以确保第一连接杆22通过滑轨111与底座11相连接,也就是说,当力施加装置21施加力时,第二连接杆23的第二端受到向下的拉力,第二连接杆23的第一端有向上运动的趋势,由于第二连接杆23的第一端与第一连接杆22相连接,所以第一连接杆22向上运动,防脱机构阻止第一连接杆22向上运动防止第一连接杆22脱离滑轨。具体地,该防脱机构可以将滑轨111设置为T型滑轨111,相应的,与第一连接杆22的第一端相连接的滑块25设置为T型滑块。该防脱机构还可以将滑轨111设置为燕尾型滑轨111,相应的,与第一连接杆22的第一端相连接的滑块25设置为燕尾型滑块。The slide rail 111 connected to the first end of the first connecting rod 22 is provided with an anti-off mechanism, which is used to prevent the first end of the first connecting rod 22 from detaching from the slide rail 111 when the first connecting rod 22 moves upward. To ensure that the first connecting rod 22 is connected with the base 11 through the slide rail 111, that is to say, when the force applying device 21 applies force, the second end of the second connecting rod 23 is subjected to a downward pulling force, and the second connecting rod 23 The first end of the second connecting rod 23 has a tendency to move upward. Since the first end of the second connecting rod 23 is connected to the first connecting rod 22, the first connecting rod 22 moves upward, and the anti-off mechanism prevents the first connecting rod 22 from moving upward to prevent The first connecting rod 22 breaks away from the slide rail. Specifically, the anti-off mechanism can set the slide rail 111 as a T-shaped slide rail 111, and correspondingly, the slide block 25 connected to the first end of the first connecting rod 22 is set as a T-shaped slide block. The anti-off mechanism can also set the slide rail 111 as a dovetail slide rail 111, and correspondingly, the slide block 25 connected to the first end of the first connecting rod 22 is set as a dovetail slide block.
具体实施时,与力施加装置21的支撑座相连接的滑轨111也可以设置有防脱机构。该防脱机构可以将滑轨111设置为T型滑轨111,与力施加装置21的支撑座相连接的滑块25为T型滑块。During specific implementation, the slide rail 111 connected to the support seat of the force applying device 21 may also be provided with an anti-off mechanism. The anti-off mechanism can set the slide rail 111 as a T-shaped slide rail 111, and the slide block 25 connected to the support seat of the force applying device 21 is a T-shaped slide block.
可以看出,本实施例中,通过底座11开设有两条滑轨111,能够使得加载装置2可滑动,从而实现了测试承载轴4在不同位置的强度,进而确保了承载轴4的选型准确。It can be seen that in this embodiment, the base 11 is provided with two slide rails 111, which can make the loading device 2 slidable, thereby realizing the test of the strength of the bearing shaft 4 at different positions, thereby ensuring the selection of the bearing shaft 4 precise.
参见图1至图3,上述各实施例中,加载装置2可以为两个,两个加载装置2沿承载轴4的轴向并列设置。具体地,两个加载装置2中的力施加装置21可以设置于承载轴4的一侧,也可以设置于承载轴4的两侧。Referring to FIG. 1 to FIG. 3 , in the above-mentioned embodiments, there may be two loading devices 2 , and the two loading devices 2 are arranged side by side along the axial direction of the bearing shaft 4 . Specifically, the force applying device 21 in the two loading devices 2 can be arranged on one side of the bearing shaft 4 or on both sides of the bearing shaft 4 .
可以看出,本实施例中,通过设置两个加载装置2,能够模拟张力机尾车的实际工况,能够更好地测试承载轴4的强度和疲劳强度,结构简单,便于实施。It can be seen that in this embodiment, by setting two loading devices 2, the actual working conditions of the tensioner tail car can be simulated, and the strength and fatigue strength of the bearing shaft 4 can be better tested, and the structure is simple and easy to implement.
综上所述,本实施例中,通过加载装置2对承载轴4施加压力,并在达到承载轴4的许用荷载时检测承载轴4的变形情况,再根据承载轴的变形情况判断承载轴的强度是否满足要求,进而确保承载轴4准确地选配,使得选配出的承载轴4能够满足张力机尾车的性能要求,安全系数高,提高了承载轴4选型的准确度,解决了现有技术中张力机尾车的承载轴选型不准确的问题,避免了选配出的承载轴的强度过大,有效地减少了张力机尾车的重量和成本。To sum up, in this embodiment, the loading device 2 applies pressure to the bearing shaft 4, and detects the deformation of the bearing shaft 4 when the allowable load of the bearing shaft 4 is reached, and then judges the bearing shaft 4 according to the deformation of the bearing shaft. Whether the strength of the bearing meets the requirements, and then ensure that the bearing shaft 4 is accurately selected, so that the selected bearing shaft 4 can meet the performance requirements of the tension machine tail car, the safety factor is high, and the accuracy of the selection of the bearing shaft 4 is improved. The problem of inaccurate selection of the bearing shaft of the tensioner tail car in the prior art is solved, the excessive strength of the selected bearing shaft is avoided, and the weight and cost of the tensioner tail car are effectively reduced.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies thereof, the present invention also intends to include these modifications and variations.
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CN2760533Y (en) * | 2004-12-15 | 2006-02-22 | 比亚迪股份有限公司 | Rotary axis tester |
CN101419105A (en) * | 2008-11-26 | 2009-04-29 | 中国矿业大学 | Shaft part force measuring device |
CN204265103U (en) * | 2014-09-18 | 2015-04-15 | 国家电网公司 | Wire trailer device |
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