CN106404023A - Apparatus for searching for optimal measurement surface of steel wire, and application method thereof - Google Patents
Apparatus for searching for optimal measurement surface of steel wire, and application method thereof Download PDFInfo
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- CN106404023A CN106404023A CN201611010048.6A CN201611010048A CN106404023A CN 106404023 A CN106404023 A CN 106404023A CN 201611010048 A CN201611010048 A CN 201611010048A CN 106404023 A CN106404023 A CN 106404023A
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- steel wire
- base
- electric rotating
- optimum measurement
- measurement face
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Wire Processing (AREA)
- Force Measurement Appropriate To Specific Purposes (AREA)
Abstract
The invention discloses an apparatus for searching for an optimal measurement surface of a steel wire. The apparatus comprises a base, the base is of a cuboid structure, the two sides of the base are each provided with a guide rail, one end of the base is provided with a fixation support, the other end of the base is provided with a movable execution mechanism, the movable execution mechanism is fixedly provided with a movable support, and the movable support and the fixation support are each provided with a rotation motor. According to the invention, both tension and angle rotation are controlled through the motors, and butt joint with a control system can be conveniently realized for realizing automatic control; both the tension control and angle rotation can realize accurate adjustment of any scales, and at the same time, intelligent algorithm search of an optimal rotation surface can be realized through the control system; and by use of the apparatus, the optimal measurement surface can be found faster, and through combination with an intelligent algorithm, the search time of the optimal measurement surface is shortened to within one minute.
Description
Technical field
The present invention relates to steel wire detection technique field, more particularly, to find device and the use in steel wire optimum measurement face
Method.
Background technology
Steel wire rope is that mechanical property and the satisfactory steel wire of physical dimension are twisted together according to certain rule
Helical form steel tendon, steel wire rope is by steel wire, wire rope core and grease composition.Steel wire rope is first to be twisted stock by multilamellar steel wire, then to restrict
Centered on core, helically wound rope is twisted with the fingers by some stocks.In material carrying machine, for lifting, traction, tension and carrying
It is used.The intensity of steel wire rope is high, from heavy and light, stable working, be difficult whole root fracture suddenly, reliable operation.
During steel wire detection optimum measurement face is found, main solve two problems：Tension force and press special angle
Rotatable wire.For solving the problems, such as tension force, the application documents of Patent No. CN204881515 U by the way of counterweight, specially
The application documents for CN202304753 U for the profit number using tonometer by the way of, both modes in addition to being all manually regulation,
The drawbacks of also all have respective：
1）Counterweight controls：Tension force can not infinitely be segmented.Limited and the constraining of ram travel by the grams to counterweight, passed through
The mode that counterweight is adjusted can only realize the setting of limited counterweight；Counterweight counterweight needs the stabilization time of several seconds.Increase or decrease
After counterweight counterweight, the balance due to guide wheel is destroyed, and needs to stand several seconds to obtain new balance from new.
2）Tonometer controls：Tonometer can achieve unlimited subdivision on adjusting granularity, but the tension force being to provide can receive material
Material elastically-deformable impact and not necessarily accurate.
Meanwhile, for the problem by special angle rotatable wire, the application documents of Patent No. CN204881515 U with
And the application documents of Patent No. CN202304753 U are all by the way of revolving dial, such control mode there is also two
Individual problem：
1）When manually adjusting operating cost, laborious.Often need simultaneously according to same step-length handss when secondary adjustment detection angles
The knob of the dynamic adjustment left and right sides, operating process is loaded down with trivial details.
2）Revolving dial controls inaccurate.In actual measurement, require to observe the position of steel wire crest maximum as far as possible
Enter detection, but due to due to revolving dial scale precision, the measuring surface being searched out is not necessarily the maximum position of crest.
For this, we design the device for finding steel wire optimum measurement face and using method, to solve the above problems.
Content of the invention
The invention aims to shortcoming present in solution prior art, and most preferably surveying for finding steel wire of proposing
The device in amount face and using method.
To achieve these goals, present invention employs following technical scheme：
For finding the device in steel wire optimum measurement face, including base, described base is rectangular structure, and both sides are provided with
Guide rail, one end of described base is provided with fixed support, and the other end of described base is provided with moving actuators, described activity
It is installed with travel(l)ing rest in actuator, described travel(l)ing rest and fixed support are mounted on electric rotating machine, described rotation
Rotating motor side close to each other is provided with fixation with steel wire tool fixture, described moving actuators away from travel(l)ing rest
Side is provided with threaded screw rod, and described threaded screw rod is connected with the output shaft of torque motor, and torque motor to be installed on base remote
From support bracket fastened one end.
Preferably, described fixation with steel wire tool fixture is connected with the output shaft of electric rotating machine, and can turn with electric rotating machine
Dynamic.
Preferably, the lower section of described moving actuators is provided with two groups of draw-in grooves, and draw-in groove is flexibly connected with two groups of guide rails.
Preferably, described electric rotating machine and torque motor be by control system control, and set-up of control system has optimal rotation
Turn face intelligent algorithm.
Preferably, the fixation with steel wire tool fixture on described travel(l)ing rest and fixed support is connected with the two ends of steel wire.
The present invention also proposes the using method of the device for finding steel wire optimum measurement face, comprises the steps：
S1, selection steel wire to be measured, the two ends of steel wire are fixed on the fixation with steel wire tool fixture on travel(l)ing rest and fixed support
Interior；
S2, pass through control system starter；
Electric rotating machine on S3, travel(l)ing rest and fixed support makes fixation with steel wire tool fixture drive steel wire to rotate；
S4, torque motor produce tension force, and threaded screw rod high tension is transferred to moving actuators, and moving actuators are on guide rail
Slide so that steel wire to be measured is in tension and lax state；
S5, control system call optimal surfaces of revolution intelligent algorithm, search out the optimum measurement face of steel wire.
Compared with prior art, the invention has the beneficial effects as follows：
1st, automatically control, whether the control of tension force or the rotation of angle, be all by motor control in that context it may be convenient to and control
System docking processed, realizes automatically controlling.
2nd, control precisely, whether to enable arbitrary scale adjustable for tension force or angle rotation, passes through to control simultaneously
System can achieve the intelligent algorithm search of the optimal surfaces of revolution.
3rd, more rapid using being found with this covering device searching optimum measurement face, after this covering device combined with intelligent algorithm,
Within the hunting time in optimum measurement face shortens to 1 minute（Based on every 5 degree rotation searches）.
Brief description
Fig. 1 is the structural representation of the device for finding steel wire optimum measurement face proposed by the present invention.
In figure：1 base, 2 torque motors, 3 electric rotating machines, 4 guide rails, 5 threaded screw rods, 6 moving actuators, 7 activities
Frame, 8 fixed supports, 9 fixation with steel wire tool fixture, 10 guide rails.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation description is it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.
With reference to Fig. 1, for finding the device in steel wire optimum measurement face, including base 1, base 1 is rectangular structure, and two
Side is provided with guide rail 4, and one end of base 1 is provided with fixed support 8, and the other end of base 1 is provided with moving actuators 6,
The lower section of moving actuators 6 is provided with two groups of draw-in grooves, and draw-in groove is flexibly connected with two groups of guide rails 10, on moving actuators 6
It is installed with travel(l)ing rest 7, travel(l)ing rest 7 and fixed support 8 are mounted on electric rotating machine 3, electric rotating machine 3 is close to each other
Side be provided with fixation with steel wire tool fixture 9, fixation with steel wire tool fixture 9 is connected with the output shaft of electric rotating machine 3, and can
Rotate with electric rotating machine 3, the fixation with steel wire tool fixture 9 on travel(l)ing rest 7 and fixed support 8 is connected with the two ends of steel wire,
The side away from travel(l)ing rest 7 of moving actuators 6 is provided with threaded screw rod 5, the output of threaded screw rod 5 and torque motor 2
Axle connects, and torque motor 2 is installed on base one end away from fixed support 8, and electric rotating machine 3 and torque motor 2 are by control
System controls, and set-up of control system has optimal surfaces of revolution intelligent algorithm.
The present invention also proposes the using method of the device for finding steel wire optimum measurement face, comprises the steps：
S1, selection steel wire to be measured, the fixation with steel wire frock that the two ends of steel wire are fixed on travel(l)ing rest 7 and fixed support 8 is controlled
In tool 9；
S2, pass through control system starter；
Electric rotating machine 3 on S3, travel(l)ing rest 7 and fixed support 8 makes fixation with steel wire tool fixture 9 drive steel wire to rotate；
S4, torque motor 2 produce tension force, and threaded screw rod 5 high tension is transferred to moving actuators 6, and moving actuators 6 are being led
Slide on rail 10 so that steel wire to be measured is in tension and lax state；
S5, control system call optimal surfaces of revolution intelligent algorithm, search out the optimum measurement face of steel wire.
In the present invention, torque motor 2, guide rail 4 and threaded screw rod 5 are used to realize the control of tension force, two electric rotating machines 3
It is used to realize the rotation of steel wire, specific works mode is：Torque motor 2 produces tension force, and tension force is transferred to work by threaded screw rod 5
Dynamic actuator 6, moving actuators 6 slide on guide rail 4 and make steel wire be in tension（Specific tensile）With lax state,
Found the optimum measurement face of steel wire by control system under this kind of kinestate.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any those familiar with the art the invention discloses technical scope in, technology according to the present invention scheme and its
Inventive concept equivalent or change in addition, all should be included within the scope of the present invention.
Claims (6)
1. it is used for finding the device in steel wire optimum measurement face, including base（1）It is characterised in that described base（1）For cuboid
Structure, and both sides are provided with guide rail（4）, described base（1）One end be provided with fixed support（8）, described base（1）Another
One end is provided with moving actuators（6）, described moving actuators（6）On be installed with travel(l)ing rest（7）, described activity
Support（7）And fixed support（8）On be mounted on electric rotating machine（3）, described electric rotating machine（3）Side close to each other is respectively provided with
There is fixation with steel wire tool fixture（9）, described moving actuators（6）Away from travel(l)ing rest（7）Side be provided with screw thread silk
Bar（5）, described threaded screw rod（5）With torque motor（2）Output shaft connect, and torque motor（2）It is installed on base away from solid
Fixed rack（8）One end.
2. the device for finding steel wire optimum measurement face according to claim 1 is it is characterised in that described fixation with steel wire
Tool fixture（9）With electric rotating machine（3）Output shaft connect, and can be with electric rotating machine（3）Rotate.
3. the device for finding steel wire optimum measurement face according to claim 1 is it is characterised in that described activity executes
Mechanism（6）Lower section two groups of draw-in grooves are installed, and draw-in groove and two groups of guide rails（10）It is flexibly connected.
4. the device for finding steel wire optimum measurement face according to claim 1 is it is characterised in that described electric rotating machine
（3）With torque motor（2）By control system control, and set-up of control system has optimal surfaces of revolution intelligent algorithm.
5. the device for finding steel wire optimum measurement face according to claim 1 is it is characterised in that described travel(l)ing rest
（7）And fixed support（8）On fixation with steel wire tool fixture（9）It is connected with the two ends of steel wire.
6. it is used for finding the using method of the device in steel wire optimum measurement face it is characterised in that comprising the steps：
S1, selection steel wire to be measured, the two ends of steel wire are fixed on travel(l)ing rest（7）And fixed support（8）On fixation with steel wire work
Dress tool（9）Interior；
S2, pass through control system starter；
S3, travel(l)ing rest（7）And fixed support（8）On electric rotating machine（3）Make fixation with steel wire tool fixture（9）Drive steel wire
Rotate；
S4, torque motor（2）Produce tension force, threaded screw rod（5）High tension is transferred to moving actuators（6）, movable execution machine
Structure（6）In guide rail（10）Upper slip is so that steel wire to be measured is in tension and lax state；
S5, control system call optimal surfaces of revolution intelligent algorithm, search out the optimum measurement face of steel wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611010048.6A CN106404023B (en) | 2016-11-17 | 2016-11-17 | For finding the device and application method in steel wire optimum measurement face |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611010048.6A CN106404023B (en) | 2016-11-17 | 2016-11-17 | For finding the device and application method in steel wire optimum measurement face |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106404023A true CN106404023A (en) | 2017-02-15 |
| CN106404023B CN106404023B (en) | 2019-07-12 |
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ID=58068285
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611010048.6A Active CN106404023B (en) | 2016-11-17 | 2016-11-17 | For finding the device and application method in steel wire optimum measurement face |
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| Country | Link |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4423119C1 (en) * | 1994-07-01 | 1995-12-14 | Moto Meter Gmbh | Procedure for zero positioning of a pointer |
| CN104692273A (en) * | 2014-12-26 | 2015-06-10 | 华南农业大学 | Tension adjusting device and method for steel wire ropes of bidirectional traction type rail transport machine |
| CN104942653A (en) * | 2015-06-15 | 2015-09-30 | 许勇 | Automatic indexing jig |
| CN204881515U (en) * | 2015-03-04 | 2015-12-16 | 张家港市骏马钢帘线有限公司 | Steel wire detection device |
| CN205324909U (en) * | 2016-01-18 | 2016-06-22 | 上海锦湖日丽塑料有限公司 | A automatic burnishing machine for plastics extruder screw rod |
| CN105783716A (en) * | 2016-03-28 | 2016-07-20 | 上海交通大学 | Machine vision based full-automatic measuring instrument and method for structural steel wire |
-
2016
- 2016-11-17 CN CN201611010048.6A patent/CN106404023B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4423119C1 (en) * | 1994-07-01 | 1995-12-14 | Moto Meter Gmbh | Procedure for zero positioning of a pointer |
| CN104692273A (en) * | 2014-12-26 | 2015-06-10 | 华南农业大学 | Tension adjusting device and method for steel wire ropes of bidirectional traction type rail transport machine |
| CN204881515U (en) * | 2015-03-04 | 2015-12-16 | 张家港市骏马钢帘线有限公司 | Steel wire detection device |
| CN104942653A (en) * | 2015-06-15 | 2015-09-30 | 许勇 | Automatic indexing jig |
| CN205324909U (en) * | 2016-01-18 | 2016-06-22 | 上海锦湖日丽塑料有限公司 | A automatic burnishing machine for plastics extruder screw rod |
| CN105783716A (en) * | 2016-03-28 | 2016-07-20 | 上海交通大学 | Machine vision based full-automatic measuring instrument and method for structural steel wire |
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| Publication number | Publication date |
|---|---|
| CN106404023B (en) | 2019-07-12 |
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Effective date of registration: 20181227 Address after: No. 188, Yao Fengqiao Road, Huayang Village, Wangting Town, Xiangcheng District, Suzhou City, Jiangsu Province Applicant after: Suzhou Xiangxing New Material Co., Ltd. Address before: 215212 No. 4 Weiting Fenghe Road, Suzhou Industrial Park, Nanjing City, Jiangsu Province Applicant before: Suzhou Xiangxing Intelligent Technology Co., Ltd. |
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